MBO SAP 46 L User manual

Operating ManualOperating Manual
Operating ManualOperating Manual
Operating Manual
SAP 46 LSAP 46 L
SAP 46 LSAP 46 L
SAP 46 L
VV
VV
Vertical Stacker Deliveryertical Stacker Delivery
ertical Stacker Deliveryertical Stacker Delivery
ertical Stacker Delivery
with sheet pressingwith sheet pressing
with sheet pressingwith sheet pressing
with sheet pressing

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Contents
Prologue.................................................................................................................. 4
1.0 Machine specifications .......................................................................................... 4
1.1 Manufacturer .......................................................................................................... 4
1.2 Type:........................................................................................................................ 4
1.3 Technical data ........................................................................................................ 5
1.3.1 Sizes .................................................................................................................................................. 5
1.3.2 Floor plan.......................................................................................................................................... 5
1.4 Documentation ....................................................................................................... 6
1.5 User information/Description of functions .......................................................... 7
2.0 BASIC SAFETY INSTRUCTIONS ........................................................................... 8
2.1 Warnings and symbols .......................................................................................... 8
2.2 Safety in the working place Destined use of the Vertical Stacker Delivery ...... 8
2.3 Safety Devices...................................................................................................... 10
2.3.1 Protection hoods - overview.......................................................................................................... 10
2.3.2 Protection hoods - check list......................................................................................................... 10
3.1 Transport............................................................................................................... 11
3.1 Transportation ...................................................................................................... 11
3.2 Installation ............................................................................................................ 11
3.3 Erection................................................................................................................. 12

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3.4 Electrical connections ......................................................................................... 12
4.0 Service/Maintenance............................................................................................ 13
4.1 Procurement of spare parts ................................................................................ 13
4.2 Lubrication............................................................................................................ 14
4.3 Cleaning of the pressing rollers and the transportation tapes ........................ 15
4.4 Tensioning of belts and tapes............................................................................. 15
5.0 Operation (of the delivery) .................................................................................. 16
5.1 Control desk/Function buttons ........................................................................... 16
5.2 Setting of fold rollers ........................................................................................... 17
5.3 Batch counter ....................................................................................................... 18
5.3.1 Batch counter ................................................................................................................................. 18
5.3.2 Marking device ............................................................................................................................... 18
5.4 Pressing unit ........................................................................................................ 19
5.5 Sheet transportation ............................................................................................ 19
5.5.1 Sheet control .................................................................................................................................. 19
5.5.2 Sheet running ................................................................................................................................. 20
5.5.3 Line-up table ................................................................................................................................... 21
6.0 Final remarks........................................................................................................ 21

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Prologue
With this MBO product you have purchased a highly valuable industrial product with which
you will achieve the highest reliability and efficiency if you carefully observe the instructions
provided within this Operating Manual.The Operating Manual should also instruct you to
correctly operate the machine, to comply with the Safety Regulations and to maintain the
machine properly.
1.0 Machine specifications
1.1 Manufacturer
MBO Binder & Co., Maschinenbau Oppenweiler
Grabenstrasse 4, D - 71570 Oppenweiler
P.O.Box 1169, D - 71567 Oppenweiler
Tel.: [phone]
Fax.: + 49 (0)7191 4634
E-Mail:[e-mail]
1.2 Type:
Vertical Stacker Delivery SAP 46 L

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1.3 Technical data
1.3.1 Sizes
Workingwidth: maximum:46 cm / minimum:15 cm
Infeedheight: maximum:94 cm / minimum:38 cm
Pressing power: 2,000 kp
Power requirement: 1.0 kW
Production speed: 40–150 metres/minute, infinitely adjustable electronically
Weights in kg: Net: Gross:
340kg 420kg
1.3.2 Floor plan

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1.4 Documentation
Customer:
Machineconfiguration: Vertical Stacker Delivery SAP 46 L
Machine No.:
Serial No.:
BA-Batch counter IVO:
Electrical data:
Wiring diagram no.:
Operational voltage (V:/Hz:):
Control voltage (V:/A:):
Control voltage (V:/A:):
Total nominal current (A:):
Fuse at power supply (A:):
Wiring diagram no.:
CE marking no.:
Certificate of Conformity:
Noise level (dB/AI):
GS marking no.:

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1.5 User information/Description of functions
TheVertical Stacker Delivery SAP 46 L is a mobile, separate unit with self-drive to vertically
stack the folded sheets with the spine and collating mark at the top.The sheets can also be
pressed and marked through a batch counter.

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2.0 BASIC SAFETY INSTRUCTIONS
2.1 Warnings and symbols
The following designations or symbols are used for very special instructions in this Operating
Manual:
>NOTICE< Special instructions in respect to the economical use of the machine.
>ATTENTION< Special instructions orrequirementsand prohibitions to avoidinjuries and damage.
>DANGER<Instructionsor requirements and prohibitions to preventpersonal injuries or extensive
damage.
2.2 Safety in the working place Destined use of the Vertical Stacker Delivery
2.2.1 MBOunitscorrespondtotheirprescribedSafetyTechnicalRequirementat thetime oftheir shipment.
For this purpose, any moveable and rotating parts are covered with protective hoods and
are mechanically or electrically interlocked to such an extent as to not unreasonably detract from
the operation.
- Single person operation only (insufficient view at the drive side).
2.2.2 With technical safety precautions it is extremely important that all operating personnel receive
sufficient technical safety instructions and are advised of all potential sources of danger. However,
it must be remembered that even with proper use of the machine, accidents can occur which
present a danger to life and limb of the operator or third parties. Respectively, it does not exclude
the detraction of the machine and other material assets.
2.2.3 The delivery should only be operated when in good working order. Any malfunctions that may
impair safety must be removed immediately by trained personnel of the manufacturer/supplier.
2.2.4 The delivery is exclusively designed to handle folded paper sheets. The processing of any other
materialsshould notbeattempted as the manufacturerorsupplierwill not be liable forany resulting
damage.
2.2.5 Carefully read the complete Operating Manual, including the Safety and Service Requirements,
before you operate the machine.
2.2.6 The Operating Manual should be kept with the machine at all times.
2.2.7 Complete the Operating Manual, if necessary with internal Safety Instructions, as well as with
the legal regulations for the Prevention of Accidents.

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2.2.8 Makesurethatall frequentlysubstituted operatorsarethoroughly informedabouttheaforementioned
subjects and trained accordingly.
2.2.9 Never remove any protective or safety devices from the delivery, and do not make any changes
that may impair the safety of the delivery.
2.2.10 Never use any tools which are not in perfect condition, and make sure that no tools are left on the
delivery after completion of settings and maintenance work. Tools that fall into the delivery may
cause serious injuries and damage.
2.2.11 Note that all Safety Instructions are kept in a legible and visible condition.
2.2.12 Any audible and visible change on the delivery in relation to its safety must be reported
immediately to the supervisor or manager of your company.
2.2.13 Alloperating personnel shouldbeawarethatloose clothing, jewelleryor long haircan cause serious
injuries if caught in the delivery.
2.2.14 It is absolutely prohibited to clean the transport tapes or pressing rollers, eliminate malfunctions,
or to undertake adjustments while the delivery is in operation.
>DANGER< Therefore, always activate the EMERGENCY STOP button.
2.2.15 Make sure that no other person starts the delivery while you are working on it, e.g. adjustment or
other works!
>DANGER< Therefore, always activate the EMERGENCY STOP button, or turn OFF the main
switch, or unplug the delivery.
2.2.16 Do not immediately turn the delivery ON if it has stopped for any inexplicable reason.Make sure
that the delivery is in good working condition and that no other person is working on the delivery.
2.2.17 Turn off the main switch and secure it, if necessary, with a lock if you are required to undertake
extensive mechanical or electrical maintenance and repair work.
2.2.18 Neveropenthe mainor subcontrolpanel! Onlyauthorisedpersonnel shouldgain accessto electronic
control cabinets as there are no user serviceable parts.
>DANGER< if control cabinet is open! All main terminals could be alive even though the
mains switch has been turned off.
2.2.19 Any damaged cables or electrical connections must be reported to the appropriate supervisor
of your company.
2.2.20 Machine connections must be installed in such a manner that no cables, tubes or hoses are left
trailing.

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2.3.2 Protection hoods - check list
Pos Description Function Visible Result Note
control control
1Protection at infeed
2Protection at infeed
3Protection at gear wheel
4Protection at drive
5Protection at infeed
6Protection at infeed
7Protection at infeed
Date Name Signature
2.3 Safety Devices
2.3.1 Protection hoods - overview

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3.1 Transport
This part of the Operating Manual is specifically directed at service personnel and internal
authorised personnel responsible for transportation, erection and installation.
3.1 Transportation
The Vertical Stacker Delivery SAP 46 L
is shipped either on a pallet or in a crate.
Transport the pallet/crate as close as
possible to its final destination by
means of a forklift. Unscrew the
delivery from the pallet, lift it at one side,
and put solid timber blocks or similar
beneathit;
affix the rollers 1 which have been
delivered with the unit.Remove the
timber blocks and repeat this process
at the opposite side.
Roll the delivery off the pallet.
>ATTENTION< There is a risk of injury
as the delivery may overturn!
>DANGER< The unit must therefore be
supported by two persons during
unloading.
3.2 Installation
Clean the SAP 46 L with rust preventing agents.

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3.3 Erection
Transport the SAP 46 L to the individual
exit of the folding machine.
Loosen the T-screws 1 and set the
infeed height by manually turning
the handwheel 2.
The infeed tapes 3should be slightly
deeper than the sheets that are
running out from the folding machine.
Secure the position of the delivery
through the locking devices 4at
the transportation rollers 5.
Make sure that the centre of the sheet
corresponds with the centre of the
delivery.
3.4 Electrical connections
Connect the SAP 46 L to the folding
machine with the power supply plug 1
and the control plug 2.
Due to its self-drive it may also be
connected to foreign machines.
For this purpose, connect the power
supply plug 1 with the mains system
and insert the control plug into the
socket „Self-drive“ 4at the control
cabinet.Make sure that both units
may be turned ON and OFF separately.
>DANGER< Please be advised that
there is no joint current interruption if
connected to foreign machines.
The manufacturer and the supplier will
not assume liability caused by lack of
safetydisconnection.

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4.0 Service/Maintenance
This part of the Operating Manual is specifically directed at service personnel and internal
authorised personnel of the operating company.
>DANGER< Unless the delivery is isolated no service or maintenance work should be carried out.
Always activate the EMERGENCY STOP button or turn OFF the main switch, or pull out the power
supply plug.
4.1 Procurement of spare parts
>ATTENTION< Only use spare parts
that are supplied or recommended by the
manufacturer. For inquiries and spare
parts orders it is necessary to provide
details of the machine and serial number,
which may be obtained from the label 1.

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4.2 Lubrication
Lubricate at the following positions once
a week!
The lubricating nipple 1at the operator
side, left side behind the handwheel 2.
Slide 3at the free wheel of the speed
regulations for the upper transport belts.
The bearing 5of the upper
transportation belts.
The drive chain 6, the running surface
of the ball bearing 7and the slide 8.

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4.3 Cleaning of the pressing rollers and the transportation tapes
>NOTICE< Generally, the delivery must be cleaned after each application! Particularly movable
or rotating parts that are frequently changed for exchange of sheet size must be cleared of dust.
Heavy dust may reduce the operating efficiency of the machine.
The transportation belts and the pressing rollers should be cleaned while the delivery has been
turnedOFF.
Heavy contamination of printing powder or ink deposits on the transport tapes and the pressing
rollers may cause reduction in the quality of the folded products.The tapes should be cleaned with
a cleansing agent suitable for synthetic materials.
Please contact your machine/delivery supplier for further details.Unsuitable cleansing agents may
swell the material or seriously damage the adhesive proportion of the material. Do not use any
aggressive cleaners! Protective gloves should be worn while you are cleaning. Protect exposed
parts of the body against splashes or contact.Dispose of the soiled cleaning material in the correct
environmentally friendly manner.Consider the flammability of the cleansing agent.
Make sure to check all technical data of the manufacturer’s cleansing agents for any possible
residual danger.MBO, the manufacturer of this Vertical Stacker Delivery, recommends a cleaning
material made by VARN for the fold rollers, bearing the designation „VARN Wash VM 111“ or
„VWM“.
4.4 Tensioning of belts and tapes
>DANGER< Make sure that no other person is running the delivery while you are working on it!
Activate theEMERGENCY STOP button, or turn OFF the main switch, or pull out the power supply
plug!
>NOTICE< Check the tension of drive tapes and belts once a week and, if necessary, re-tension
them.

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5.0 Operation (of the delivery)
5.1 Control desk/Function buttons
1EMERGENCY OFF button
2Button to STOP the machine
3Button to START the machine
4Sheet stream/Continuous infeed
5Button for the SINGLE SHEET infeed
6Button for continuous running/Empty
7Button for SPEED REGULATION

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5.2 Setting of fold rollers
After the sheet has passed the infeed
tapes 1and the smoother bars 2 above
them, it continues into the pre-pressing
rollers3.
These rollers may be adjusted
by inserting a paper strip
(thickness of the product) into
the calipers 4.
If a product that is too thick reaches
this element the machine will be
disconnected by the micro switch 5
to avoid a stoppage in the main
pressing rollers 6.

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5.3 Batch counter
5.3.1 Batch counter
Enter the desired quantity of sheets
per batch into the batch counter 1
through the pre-selector 2.
The progress of the batch and the
number of the remaining sheets
are can be checked at the electronic
display 3.This display can be deleted
at the reset button 4after completion
of the job.
5.3.2 Marking device
Affix the kicker 1so that the photocell 2
will detect the oncoming sheet.
Functioning check: the red diode at
the amplifier 3must be lit.
The kicker slide 4must displace the
sheet for approximately 10-15 cm to the
left side.Therefore, you should position
the counter-stop 5accordingly.
If unstable sheets start to crease at
the kicker
slide you should affix a U-profile 6.

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5.4 Pressing unit
Adjust the pre-pressing rollers 1by
inserting a paper strip into the setting
element 2.This paper strip should
normally cover the full product thickness.
The setting of the main pressing rollers
3occurs by inserting a paper strip
of approximately ¾ of the product
thickness into the setting element 4.
For opening of the setting element 4,
turn the setting key 5left, and for
closing turn the setting key to the right.
If a product that is too thick reaches
the pressing rollers the machine will
be disconnected by the micro switch 7.
5.5 Sheet transportation
5.5.1 Sheet control
During set-up work or during production,
single sheets may be taken before they
enterthe machine.
For this purpose, rotate the rake 1
downwards by means of the ball grip 2.
The sheet will run on the rake and may
be taken off without any danger.

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5.5.2 Sheet running
If the photocell 1detects a sheet the
line-up tapes 2and the lower tapes 3
automatically start to run.The collecting
or height of drop after the pressing
rollers can be altered.
For this purpose swivel the
lower tapes 3over the stop bolt 4.
The shingle can be set by swivelling the
frame 5over the collector tape roller 6.
The height of this collecting tape roller
may be altered by loosening the
screws 7.
Bulky products may be pushed down at
the rear edge of the sheet by the
smoother bar 8ensuring a trouble-free
running of the subsequent sheets.