medemagroup Mini Crosser M1 cabin User manual

User Manual Mini Crosser M1
P9-0155-B ver. 3.0.3 - Decemberber 2016 GB
medemagroup

User guide P9-0155-B 2 of 64 Version 3.0.3 - 2016
Medema A/S
Serial number: ___-______________-______-_______
Delivery date: ________________ Year 20______
This vehicle was supplied by: Date: /

User guide P9-0155-B 3 of 64 Version 3.0.3 - 2016
Medema A/S
Symbols.................................................................................. 5
Warning! ................................................................................. 5
Contagion!.............................................................................. 5
Help for the visually impaired .............................................. 6
FSN (Field Safety Notice)...................................................... 6
Introduction............................................................................ 7
Declaration of conformity..................................................... 8
Control panel ......................................................................... 10
Preparations / Adjustments prior to use ............................. 12
Electric seat adjustment ....................................................... 14
Seat rotation........................................................................... 15
Steering column .................................................................... 16
Serial number......................................................................... 17
Driving the Mini Crosser M1 ................................................ 18
Mini Crosser M1 as a ”seat” in a vehicle............................. 21
Transportation ....................................................................... 21
Interoperability....................................................................... 21
Specic driving situations.................................................... 23
Long hills/difcult ground .................................................... 25
Anti-tilt wheels / stabilisers .................................................. 26
General care and maintenance ............................................ 27
Insurance................................................................................ 28
Batteries ................................................................................. 29
Battery weight........................................................................ 29
Charging................................................................................. 29
Battery disposal..................................................................... 30
Storage ................................................................................... 32
Cleaning ................................................................................. 32
Changing the wheels............................................................. 33
Fuses ...................................................................................... 38
Brakes..................................................................................... 39
Disengagement...................................................................... 40
Transporting by motor vehicle............................................. 41
Securing to vehicle oor with belts..................................... 42
Transporting by plane........................................................... 45
Towing .................................................................................... 45
Dimensioned drawing, Mini Crosser M1 3W....................... 46
Dimensioned drawing, Mini Crosser M1 4W....................... 47
Introduction to the Ergo2 seat ............................................. 48
Introduction to the Eblo seat................................................ 54
Troubleshooting .................................................................... 56
Programming ......................................................................... 58
Technical data........................................................................ 59

User guide P9-0155-B 4 of 64 Version 3.0.3 - 2016
Medema A/S

User guide P9-0155-B 5 of 64 Version 3.0.3 - 2016
Medema A/S
Symbols
Used in the manual to indicate sections describing situations
where extra care is required owing to the risk of personal injury.
Used to indicate sections on electromagnetic compatibility
(EMC).
Warning!
For safety reasons the vehicle must not be lent to persons who
are not completely familiar with it. The vehicle is designed for
one person only.
The Mini Crosser M1 has been designed for users weighing
max. 175 kg. Can be supplied in a HD version as standard for a
max person weight of 250 kg.
Help to visually impaired people
If you nd it difcult to read the small letters in this manual,
we reccomend vissiting our website, where you can read this
document as a pdf and enlarge the pages.
If you nd it difcult to understand this manual, og have
questions i general about our product, then feel free to contact
us. You’ll nd contact information on the last pages of this
manual.
In general all information regarding safety alternations can be
found on the www.medema.com website. In case of critical
changes, the customers will receive a FSN (Fields Safety
Notice) directly.
Contagion!
Note!
The tires can sometimes rub off on oor coverings, particularly
linoleum. Medema A/S assumes no responsibility in case of
contagion.
To prevent this, we recommend that you protect delicate oors
with some sort of driving surface.

User guide P9-0155-B 6 of 64 Version 3.0.3 - 2016
Medema A/S
Help for the visually impaired
If you have difculty reading small print in the user manual, we
recommend that you visit our website, where you can read this
manual in PDF format. You can enlarge the PDF manual on
your PC monitor to suit your needs and preferences.
If you nd it difcult to understand the manual and have general
questions about the product, please feel free to contact us. You
can nd our contact info on last pagesof this user manual.
FSN (Field Safety Notice)
All information concerning safety can be found at www.
medema.com, which is always updated with the latest safety
information. In the event of important safety-related changes,
we will notify our customers directly (FSN).

User guide P9-0155-B 7 of 64 Version 3.0.3 - 2016
Medema A/S
Introduction
Congratulations on your new Mini Crosser M1 electric mobility Mini
Crosser.
You have now taken possession of an electric mobility Mini
Crosser developed for outdoor driving by active users. It is what
is called a Class C vehicle in accordance with the European
classication of electric Mini Crossers.
For optimum enjoyment of this vehicle - and to avoid
breakdowns and accidents - we recommend that you read this
User Manual carefully. As a new user, you should pay particular
attention to the section entitled “Driving the Mini Crosser M1”.
The Mini Crosser M1 is designed for safe travel for at least 10
years, up to a max. of 5,000 hours, provided it is serviced and
safety-checked every year, corresponding to 500 hours of operation.
The service must be carried out by an authorised workshop.
IMPORTANT! For safety reasons it is of the outmost importance
that service and safety check intervals are complied with, as
this minimises the risk of brake failure and short-circuits in the
wiring, which could generate heat and cause a re.
We offer a wide range of accessories for the Mini Crosser M1
that can make everyday life easier for you. You are always
welcome to contact us for further information on special
accessories and adaptations.
Medema A/S is not responsible for any damage or injuries caused by
inappropriate or unsafe use of the Mini Crosser M1.
If you have any further questions about the Mini Crosser M1 or
this User Manual, you are always welcome to get in touch. Our
contact details are as follows:
Medema A/S
Tel: [phone]
Email: [e-mail]
Internet: www.medema.com
NB: Errors and omissions excepted. We reserve the right to
update this manual as required.

User guide P9-0155-B 8 of 64 Version 3.0.3 - 2016
Medema A/S
Declaration of conformity
Medema A/S hereby declares that:
Machine: Mini Crosser
Use: (Prescribed use in User Manual)
Model No: M1
Type of use Class C
Complies with the Medical Device Directive 93/42/EEC
The product is made in accordance with the harmonized
standard EN 12184 - Electrically powered wheelchairs, Mini
Crossers and their chargers.
The product is risk analysed in accordance with the harmonized
standard DS/EN ISO 14971:2007-04-10 2. edition - Medical
devices - Application of risk management to medical devices.
The Mini Crosser or parts (fx. batteries) af the Mini Crosser
can, for a fee, be taken to the nearest dealer for disposal in
accordance with current environmental regulations.
Manufacturer: Medema A/S
Address: Enggårdvej 7, DK-7400 Herning
Tel./Fax [phone] [phone]
Date: 01.05.2014 Signature: _____________________

User guide P9-0155-B 9 of 64 Version 3.0.3 - 2016
Medema A/S
Medema A/S Warranty
1:
There is a 2-year warranty, with the exception of worn parts such as
tires, hoses, fuses, light bulbs, bushings and brake pads.
2:
If you want to make a claim for a part under the warranty, it must be
intact. The warranty will be void if the product has been removed or
appears to have been mishandled.
3:
There is a 5-year warranty against breakage and corrosion of the
undercarriage.
4:
For the warranty to cover batteries, the charger used must be sold by
Medema A/S.
The fabric, type and serial number must be indicated on the warranty
specication, otherwise, warranty coverage may be denied.
5:
Items returned under a warranty claim must be suitably packaged to
prevent damage during transport. Items damaged during transport
due to poor packaging will not covered by the warranty.
6:
The warranty does not cover freight costs.
7:
The warranty requires annual inspection and maintenance of the Mini
Crosser by authorised professionals.

User guide P9-0155-B 10 of 64 Version 3.0.3 - 2016
Medema A/S
Control panel
Avoid subjecting the control panel to jarring and knocks. Take
care when driving and avoid hitting obstacles.
The manufacturer accepts no liability in respect of the
unauthorised opening, adjustment or modication of the control
panel.
Lever for adjusting the angle of the
handlebars
Charging socket
Key switch
Indicator lights, R/L
Horn
Accelerator
(four-nger control)
Indicator lights,
R/L
Horn
Speed selector
Hazard warning lights
Battery indicator
Handbrake
Light switch

User guide P9-0155-B 11 of 64 Version 3.0.3 - 2016
Medema A/S
Designation Description
Key switch To start the vehicle:
Turn the key to driving position (1) When the Mini Crosser
is turned on, the control system performs a safety check of
the electrical system. The check lasts half a second. If the
accelerator is operated during this time, the Mini Crosser will not
be able to move until you have turned the key to 0 and back to 1.
Speed selector The tortoise in minimum position indicates the lowest speed
range. 0-6 km/h
The hare in maximum position indicates the highest speed
range. Up to 15 km/h
Battery indicator Lights up when the key is turned. Indicates, after half a
second, the battery charge level. It gives a more precise
indication after approx. 1 minute of driving. When the red,
amber and green sections are lit, the batteries are fully
charged. When the indicator is at the bottom of the amber
section, the batteries should be charged as soon as possible.
If only the red section is lit or ashing, the batteries must be
charged immediately.
Handbrake Acts on the rear wheel and should only be used as an extra
/emergency brake and parking brake. It can be secured in
locked position. Also available as a foot brake.
Accelerator
(See picture
below)
Activate the arm at the front slowly and the Mini Crosser will
start to move forwards. The more the arm is pressed, the faster
the Mini Crosser will move. When the arm is released, it will
ip back to starting position of its own accord and the Mini
Crosser will stop. Activating the rear arm will cause the Mini
Crosser to reverse. The magnetic brake on the rear wheels will
engage when the Mini Crosser is stationary and is equivalent
to the parking brake on a car. The accelerator can also be used
to control speed downhill. In this case the motor will act as a
brake.
Light switch Turns on the front and rear lights. The key switch must be in
position 1 (driving position).
Hazard warning
lights
Turns on all the indicator lights at once. Also works when the
key is removed or turned to position 0 (stop position).
Indicator switch
Left arrow: indicator, left-hand side. Right arrow: indicator, right-
hand side. Activate the same switch to turn the indicators off.
Horn Powerful electric horn. Press the horn switch to activate.
Charging socket Turn off the key switch during charging. Please note that it is
not possible to drive the Mini Crosser while the batteries
are char-ging. See also the section entitled “Batteries and
charging”.
Accelerator
(four-nger control)

User guide P9-0155-B 12 of 64 Version 3.0.3 - 2016
Medema A/S
Preparations / Adjustments prior to use
Adjusting the height of the seat
Lift the seat off and remove the rear cover. Pull the release out
and adjust the seat tube to the desired position. See the picture
on the next page. Check that the seat height is correct and let
go of the release. Move the seat tube up/down until the release
clicks into a hole.
Make sure you keep your back straight when lifting the seat,
which is very heavy. The seat is the heaviest part that can be
disassambled. The standard 45 cm. seat weights 21 kg. See
page 55 for details.
Lift the seat off the seat tube.
Hight adjustment seat post standard

User guide P9-0155-B 13 of 64 Version 3.0.3 - 2016
Medema A/S
The release button pressed in. Press the
button out to release the seat tube.
Release button pressed out. Now the
seat tube can be moved up/down to
the height you wish. Press the release
button again and make sure it is tted in
one of the 5 holes in the seat tube.
Loosen the counter nut.
Use spanner, 17 mm.
Loosen the screw.
Adjust the seat post to the desired position.
The seat post is marked with a ring at each centimeter.
Tighten the screw, here after the counter nut.
Mount the seat. Adjust the lining if necessary.
Hight adjustment seat post with position bolt (option)

User guide P9-0155-B 14 of 64 Version 3.0.3 - 2016
Medema A/S
Seat tube in top position. There are ve
holes for adjusting the seat tube. The
release must be in a hole for the seat to
be stable.
Electric seat adjustment
The Mini Crosser can be tted with electric seat adjustment as
an optional extra.
To raise the seat, press the switch up. To lower the seat, press
the switch down. If the switch is released, the seat will stop
automatically. (See gure below.)
For safety reasons, a switch has been incorporated that
reduces the speed by 50% when the seat is raised more than
7.5 cm.
Electric seat adjustment. If the switch is pressed up, the seat
is raised. If the switch is pressed down, the seat is lowered.
Switch for electric
seat adjustment
Seat tube
Release

User guide P9-0155-B 15 of 64 Version 3.0.3 - 2016
Medema A/S
Seat rotation
Pull the release lever back. The seat can be rotated 90° to
either side. When the lever is released, it engages with the seat
and holds it in place at 45° intervals.
Other seats that can be supplied for the Mini Crosser work on
similar principles. The release lever is normally mounted on the
right, but can be put on the left if so wished.
IMPORTANT!
The Mini Crosser is most stable when the seat is in its lowest
position. Always drive carefully when the seat is raised. Never
use the seat adjustment when driving on an uneven surface or
in hilly terrain.
Take extra care when lowering the seat on a Mini Crosser using
electric seat adjustment. Make sure that nothing is trapped in
the space between the seat and the chassis.
Avoid trapping anything when lowering the seat.
Release lever for seat rotation. Release lever for seat forward/back.

User guide P9-0155-B 16 of 64 Version 3.0.3 - 2016
Medema A/S
Steering column
Can be adjusted forward/back with the release lever. Pull down
on the lever and pull the handlebars closer for a good driving
position. Use the lever again and push the steering column
forward to make it easier to get out.
The height of the steering column can be adjusted approx. 11
cm up/down. First remove the rubber plug covering the Allen
screw. Adjust the height using a 4 mm Allen key.
This applies to both the 3W and the 4W model. Remember to
retighten properly after adjusting.
Adjusting the angle of
the handlebars. Applies
to both the 3W and the
4W model.
Lever for adjusting the angle of
the handlebars
Adjusting the height of
the handlebars. Applies
to both the 3W and the
4W model.
Allen screw for height
adjustment

User guide P9-0155-B 17 of 64 Version 3.0.3 - 2016
Medema A/S
Serial number
All vehicles have a serial number plate showing the year of
production and serial number. The same serial number can also
be found on the front of the User Manual.
Please quote this number when making inquiries about
servicing, spare parts, etc.
Maximum user weight
Vehicle’s unladen weight incl.
batteries and seat
Position of serial number plate on vehicle.
Serial number
Model description
Year of production Max. speed

User guide P9-0155-B 18 of 64 Version 3.0.3 - 2016
Medema A/S
Driving the Mini Crosser M1
Getting in and out
It is important to learn a safe technique for getting in and out of
the Mini Crosser.
In general the following method should be followed:
• Make sure that the Mini Crosser M1 is off (switch turned to 0)
when getting in and out, otherwise the Mini Crosser could start if
the accelerator was touched inadvertently.
• Make sure that the brake is on. (Lever for disengaging motor in
top position.)
• Put the steering column in vertical position.
• If necessary, turn the seat through 45° or 90° and make sure that
it is locked in position (clicked into place).
• If necessary, raise the armrest.
For some users the assistance of an attendant can be
recommended. The attendant should:
• Take care not to injure him/herself when lifting/lowering/supporting
the user.
• Make sure that the Mini Crosser is stable and unable to move.
Turn off the Mini Crosser and check that the brake is on and the
seat has been rotated until it clicks into place at either 45° or 90°.
• Make sure that the seat the user is being moved to is stable.
Turn the Mini Crosser off, return the
steering column to upright position, rotate
the seat and raise the armrest.
IMPORTANT!
The Mini Crosser will turn
itself off automatically after
it has been stationary for
10 minutes even if the key
has been turned to driving
position. The battery indicator
ashes with 6 lamps at a rate
of about 3 seconds.
To restart the vehicle, the
key must be turned to stop
position (0) and then to driving
position (1).

User guide P9-0155-B 19 of 64 Version 3.0.3 - 2016
Medema A/S
General safety advice
Make sure that the backrest is upright and the seat is as low as
possible.
Positioning belts are recommended if the user is unable to
maintain a good driving posture independently.
Adjust your driving to road conditions. Take account of light,
trafc and weather. Be particularly careful when driving in the
dark or in bad weather, such as rain or snow. Avoid driving on
gradients with poor surfaces, such as: snow, ice, new-mown
grass, wet grass and wet leaves.
Never drive when under the inuence. This applies not only to
alcohol, but also to drugs and medicines.
Reduce speed immediately if you feel you are losing control.
Always use the indicators when changing direction.
Check that lights and indicators are working before driving off.
Use your lights when driving after lighting-up time.
As far as possible, grip the handlebars rmly with both hands.
Take care not to have anything in the basket at the front that
might inadvertently operate the accelerator.
WARNING! Do not lower the handlebars so far that the
accelerator can hit you on the leg when you turn the vehicle and
so be operated in advertently. If the handlebars need to be very
low, a twist grip accelerator is recommended. This is particularly
relevant if leg supports are being used.
ALWAYS switch the Mini Crosser off when it is not in use. Turn
the key to 0.
Driving
Even though the Mini Crosser is very stable, it can tip over.
Avoid sudden changes of speed and direction when travelling at
high speed, on poor surfaces and, not least, on slopes.
For short distances the Mini Crosser can drive up steeper

User guide P9-0155-B 20 of 64 Version 3.0.3 - 2016
Medema A/S
gradients than it has been tested as dynamically stable for. The
same applies to driving down such gradients. In such cases
there is an increased risk of the Mini Crosser tilting and even
tipping over. So be extra careful in following the driving tips
given below.
Anti-tilt wheels are recommended for driving in very hilly terrain.
(Optional extra)
New users are urged to practise the following in an area where
there is no other trafc:
• Set the Mini Crosser to low speed. Drive forwards and backwards.
Gradually turn the speed selector up and feel the change in the
speed of the Mini Crosser.
• Practise starting and braking. Get used to the Mini Crosser’s
response time.
• Practise driving in a narrow space, similar to inside a shop or
through a door.
• Practise turning, and get a sense of how much space is required.
Always drive slowly when turning. Practise reversing too.
• Practise cornering and driving over obstacles and on slopes.
Always drive straight up/down kerbs and ramps. Never at an
angle. See the illustrations on the following pages.
• Try braking at different speeds and notice the stopping distances.
• If possible, try driving on different surfaces (road, grass and
gravel).
• Practise assessing how far you can drive on a single battery
charge. Note how quickly the battery indicator changes from
green to amber to red.