Meech Hyperion 971IPS User manual

1
Hyperion 971IPS
Operating
Manual
Long-Range DC Bar

Products shown in this document may be covered by one or more patents, patents applied for
and/or registered designs and/or trade marks. For further information please refer to our Head
Ofce or visit www.meech.com.
© Meech Static Eliminators Ltd., 05.04.2013
Contents
Introduction 3
Unpacking and Inspection 4
Contents 4
Standard Equipment 4
Optional Equipment 4
Features of Hyperion 971IPS 5
Installation 11
Operation 15
Maintenance 15
Troubleshooting 17
Repairs and Warranty 17
Technical Characteristics 18
CE Approval 18
Health and Safety 19

3
Introduction
The Hyperion 971IPS is a powerful, pulsed DC ionising bar. It is used to control
static electric charges in mid to long-range applications (150-900mm). An integral
15kV pulsed DC power supply allows for easy installation on printing, converting and
packaging machinery. Requiring only a 24VDC supply, the 971IPS removes the need
to route high-voltage cabling through the machine.
In most installations the default settings of the bar will provide exceptional static
control. The local LED indicators show the operational status of the bar and advises
when the bar requires cleaning.
Demanding installations can take advantage of the adjustable output of the 971IPS.
Using the optional Hyperion BarMaster remote programmer, the frequency and
balance can be optimised to suit the application. Additionally, the lon Current alarm
setting can be changed to guarantee the required performance levels on critical
processes.
The Hyperion BarMaster remote programmer is available for purchase from the Meech
network: Visit www.meech.com to nd your nearest Meech ofce or distributor for
further product information.

4
Unpacking And Inspection
Your Hyperion 971IPS bar was carefully packed at the factory in a container
designed to protect it from accidental damage. Nevertheless, we recommend careful
examination of the carton and contents for any damage.
If damage is evident, do not destroy the carton or packing material and immediately
notify the carrier of a possible damage claim. Shipping claims must be made by the
consignee to the delivering carrier.
Contents:
Standard Equipment
971IPS Bar Mounting Kit
Optional Equipment
Power Cable - 4 Pin M8
(straight or 90º elbow)
Available in 2,3,5 and 10M
lengths.
24VDC Supply & IEC
cable
BarMaster remote
programmer.
Allows optimisation of the
output of the 971IPS

5
Features and Benets of Hyperion 971IPS
Low voltage wiring and Integrated Power Supply
The 971IPS is powered by 24VDC via a 4-pin M8 Connector.
Overall look
The prole of the Hyperion 971IPS bar is rounded, with minimal dirt traps, making it
useful for cleanroom applications. The bar has good rigidity, allowing it to span wide
widths. Mounting is by M4x20 T bolts in a slot at the rear of the bar.

6
Shockless Emitters
The Titanium emitter pins on the 971IPS are resistively coupled to the high voltage
supply. This avoids sparking and operator shocks.
Sealed Construction
IP64 or IP65 construction allows the bar to be mounted in areas subject to occasional
wash-down or spillage. If the bar does become wet it must be thoroughly dried before
being powered-up.
Emitter Assembly
The emitter assembly is a one piece moulding with a 1mm diameter sharp titanium
emitter pin. The use of titanium pins has a long history at Meech. Extremely hard
wearing, the pins last for many years. The emitter features castellation that protects the
operator from the point of the emitter. The castellation also allows very easy cleaning of
the pin using a brush. This is a great improvement on other pulsed DC bars. The open
design of the emitter also gives a performance boost over previous systems.

7
Meech Emitter Key and Replacement Emitters
Replacement emitters are available in bags of ten. Each bag includes an emitter key to
allow their easy removal and re-tting. tool to facilitate removal and replacement of the
emitter pins is also available.
Air-Boost
Air Outlets
Air Outlets
Whilst the long range performance of the Hyperion 971IPS is excellent, some
installations can require the use of air assistance to get full control of the static. This
can either be by increased speeds of decay and/or by increased ionisation range. Air
outlets either side of the emitter pin ensure that the integrated air-boost is extremely
efcient. Each 971IPS bar is supplied with a 6mm push-t air tting pre-installed.

8
Clean Pin Alert LED and Output
Red ashing LED shows that bar is dirty and needs cleaning. Solid red illumination
indicates a fault with the high voltage output.
No light - OK
Red ashing - Cleaning required
Red constant - Fault
The signal is an open collector output. Open circuit when the system is OK (Flashing
green LED). Grounded when the Clean Pin alert is active (Flashing red LED) or
System fault (Solid red LED).
The output signal is a constant signal irrespective of whether the LED is ashing red
or constantly red. In either case, the signal alerts the operator to inspect the bar to
discover what has caused the alert.
External
Alarm/Lamp/Relay
24 V Max
Output External
Alarm/Lamp/Relay
Output
20m A Max
Output OFF (= Green LED Flashing) Output ON (=
Red L ED Flashing or Solid )
Open Collector Alarm output

9
The open collector output has voltage and current limits of:
Vmax= 24V
Imax = 20mA
Frequency Indicator
A red/green LED ashes in time with the HT outputs, giving a visual indication of the
bar’s setup
Remote Signal
In the case of the Cleaning Alert LED activating, the open collector output signal will
activate. This can be monitored remotely to alert the operator to attend to the bar.
Divider
The divider used on all Meech pulsed DC bars is an essential feature that ensures
good operation in dirty, factory environments. To maximise the interval between
cleaning the 971IPS bar features a divider to increase the surface tracking distance
between the two rows of high voltage pins. It is important to clean this area during
cleaning operations.

10
T-Slot
The bar is mounted using the T-Slot at the rear of the bar. M4 T-bolts supplied with the
bar maybe positioned to suit convenient mounting points.
Feature Benet
Powerful long range Ionisation Excellent static control on modern, fast machinery
Rigid prole Minimises the number of mounting points required
Resistive coupling Safe for operators to handle
Titanium emitter pins Continue to give good ionisation after years of use
Replaceable emitter assemblies Allows periodic replacement to extend service life
‘T’ slot mountings Provides complete exibility of mounting points
Integrated air-boost Increased performance for demanding
applications

11
Installation
Mechanical Installation
The 971IPS is a medium to long-range bar. Dependent on the application, the bar will
be mounted between 150mm and 900mm from the target surface.
The bar should be mounted securely, using all the M4 T-bolts provided with the bar.
Correct positioning of the bar is vital for effective static control. Ideally, there should
be no metallic objects or obstruction between the bar and the material. The diagram
shows the area that should be kept clear.
Where xlengths are equal.
Your Meech distributor will be able to help you with the best position for your
installation.

12
When installed at short range over a web or sheet, the bars must be positioned away
from surfaces and rollers, as shown in the following diagrams.
Your Meech distributor will be able to assist with questions regarding positioning of
your equipment.

13
Electrical Installation
The 971IPS requires a grounded 24VDC supply. The 0V line must be connected to
ground. Failure to do so, will result in damage to the bar or the 24V supply.
A grounding post on the bar is provided for this purpose. Meech recommend that, for
certainty, the bar is grounded using this post, in addition to using a grounded 24VDC
supply.
971IPS
220V AC
24V DC
0V
Power Supply
Grounded 0V Grounding using
ground post
Connection to the 971IPS is via an industrial M8 4 Pin connector. With the following
pin-outs:
2 4
1 3
Male connector on Bar
4 2
3 1
Female connector on Cable
Pin Colour Function Specication
1 Brown 24V (21-27V)
2 White Clean Pin Output Open collector output. Vmax=24V, Imax =20mA
3 Blue 0V/ Ground
4 Black No connection

14
Connection using Meech 24VDC power supply
Meech 24VDC supplies are grounded internally. It is important that the mains
connection offers a ground connection. Two-pin outlets without a ground connection
must not be used, unless the ground post on the 971IPS bar is connected to ground.
The switchmode power supply has a standard IEC C13 mains socket and a 2000mm
HT cable to M8 Connector. A break-out wire from the switchmode power supply
provides the Clean Pin Alert output signal.
Connection using customer’s own power supply:
It is the customer’s responsibility to check that either the 24V power supply they will
be using is grounded. If it is NOT grounded they must check that grounding it via the
ground post on the 971IPS bar will not affect any other systems running from that
power source.
The 24V supply should be protected with a 1 Amp fuse.

15
Operation
Having connected the M8 connector to the bar, power up the 24V supply and check
for a blue constant LED on the bar. This indicates that the bar is running correctly
with a good ion output.
Caution
Always turn off the 24V supply before connecting or disconnecting the M8 connector.
Failure to do so could result in stored charges giving a small electric shock.
Maintenance
Ionisers require periodic cleaning. During normal operation, dirt will build-up on
the emitter pins and upon the body of the ioniser. This will cause a reduction in
performance.
Typically, weekly cleaning is sufcient. However, equipment used in some heavy
contamination areas, such as gravure printing or where plastic fumes are present, may
require daily cleaning. Equally, in a Class 100 area, cleaning may only be required on
a monthly basis. The performance monitoring of the 971IPS, will alert the operator to
the need to clean the equipment before performance drops to an unacceptable level.
Before cleaning, ensure that the equipment is switched off.
Emitter pins can be cleaned very effectively with a brush. A dry toothbrush is ideal.

16
Ionising bars will need periodic wiping to clean grey deposits from the surface
of the bar. A cloth moistened with a small amount of IPA or methylated spirits is
recommended.
Let dry for a minute before turning back on.
If on inspection, the emitter pins of the bar are very dirty or damaged they should be
replaced. Replacement emitters are available from Meech Static Eliminators Ltd. or
your local Meech Distributor.

17
Troubleshooting
Power LED Cleaning
Alert LED
On Off In normal operation.
The cleaning alert LED will remain off.
Off Off Likely cause No power to bar
Action Check 24V Power Supply over pins 1
and 3. (Brown and Blue wires)
On Flashing
Red
Likely cause Contamination causing a drop in
performance.
Action Switch off power supply and clean as
described in Maintenance section.
Turn power on and Check for Green
ashing LED
On Constant
Red
Likely Cause Abnormal output current detected
Action Check installation for metallic objects
on the emitter pins
Should the solid red LED persist,
contact your Meech distributor.
Repairs And Warranty
The Meech 971IPS Bar is warranted by Meech Static Eliminators Ltd. to the original
purchaser against defects in material and workmanship for one year after purchase.
Should any malfunction occur, please return the bar directly to Meech Static
Eliminators Ltd. or your local Meech Distributor. All products returned to the factory
MUST be accompanied by a return authorisation number and must be shipped
prepaid. For prompt service, ship the unit to the factory with the return authorisation
number shown clearly on the label. Be sure that it is well packed in a sturdy carton
with shock absorbing material.
Include a note stating the nature of the problem as specically as possible, and also
include instructions for returning the bar to you. We will pay one-way return shipping
costs on any repairs covered under the warranty.

18
Technical and Construction
Dimensions (W x H) 63mm x 72mm
Maximum Length 4000mm
Operating Range 300mm – 900mm
Weight 1.2kg/metre
Construction ABS Plastic FR
Mounting ‘T’ Slot with M4 x 20 studs
Emitters Sharp titanium pins
Input Current Max 500mA
Input Voltage 24V DC (21-27VDC)
Output Voltage +/- 15kV Pulsed DC
Electrical Connection 4 Pole M8
Clean Pin Output Signal Open collector, Vmax = 24V; Imax = 20mA
Output Frequency Default Setting: 1Hz
Adjustable with BarMaster from 1Hz to 20Hz;
Output Balance Default Setting: 60%:40% Pos:Neg
Adjustable with BarMaster from 80:20 to 20:80 Pos:Neg
Air-boost connection 6mm push-t
Air consumption 5 cfm per 1000mm at 1 bar
Environmental Protection IP64 as standard; IP65 upon request
Max Ambient Temperature 60 °C
CE Approval
A CE Declaration of Conformity for this product exists in respect of the Low Voltage
Directive:72/23/EEC (“LVD”) & Electromagnetic Compatibility Directive: 89/336/EEC
(“EMCD”)