greenfan 1600-01 User manual

LAB TESTED
greenfan®
bipolar ionizer
Model 1600-01
Installation,
Operation, and
Maintenance
Instructions
US Pat. 11173226
and pending patents
www.greenfan.co/s/gbi_manual
Intertek Verified
Zero Ozone
Meets UL 2998
Meets California Ozone
Emission Limits
CARB Certified
Certified to
CSA C22.2 #187
SAFETY INSTRUCTIONS
a) This product complies with the maximum allowable
concentration of ozone of 0.050 parts per million by
volume (ppmv) in a 24-h period.
b) The 8-hr TWA ozone for this product is 0.0 ppmv when
tested in a 30 m3 chamber.
c) Intertek® Sustainability Verified Zero Ozone: This
product meets UL 2998 and does not emit more than
0.005 ppm as tested per UL 867.
d) CAUTION HIGH VOLTAGE: This equipment should be
inspected frequently and collected dirt removed from it
regularly to prevent excessive accumulation that may
result in flashover or a risk of fire.
CONSIGNES DE SÉCURITÉ
a) Ce produit est conforme à la concentration maximale
admissible d'ozone de 0,050 partie par million en volume
(ppmv) sur une période de 24 heures.
b) L'ozone TWA sur 8 heures pour ce produit est de 0,0
ppmv lorsqu'il est testé dans une chambre de 30 m3.
c) Intertek® Sustainability Verified Zero Ozone : Ce produit
est conforme à la norme UL 2998 et n'émet pas plus de
0,005 ppm selon les tests de la norme UL 867.
d) ATTENTION HAUTE TENSION: Cet équipement doit
être inspecté fréquemment et la saleté collectée doit en
être retirée régulièrement pour éviter une accumulation
excessive pouvant entraîner un embrasement ou un
risque d'incendie.
MAINTENANCE
The following maintenance procedure is recommended.
a) Turn power off to FAU or packaged HVAC system or air
purifier or ventilation fan.
b) Open access panel on FAU or packaged HVAC system
or cover of air purifier or fan.
c) With access panel or cover open, use LED lamp to locate
greenfan® bipolar ionizer on fan inlet and carefully clean
carbon fiber electrode brushes with soft and carefully
clean non-abrasive cloth, small brush, or toothbrush.
CAUTION: Carefully clean carbon fiber electrode
brushes to avoid damaging brushes. Inspect
equipment frequently and remove collected dirt regularly
to prevent excessive accumulation that may result in
flashover or a risk of fire.
d) Install MERV 10 (or better) electrostatically charged
pleated air filters with activated carbon to remove dust,
pollen, dust mites, pet dander, smoke, Volatile Organic
Compounds (VOCs), and other airborne particles.
e) Remove tools and close access panel on FAU or
packaged HVAC system or cover of air purifier or
ventilation fan.
f) Turn on power to the FAU or packaged HVAC system or
air purifier or fan.
WARRANTY
GREENFAN® hereby warrants to the consumer that the
product purchased under this warranty be free from defects
in material and workmanship under normal use when
installed, operated, and maintained in accordance with
manufacturer's instructions. In the event of a product defect,
failure, or malfunction, GREENFAN® will, for a period of five
(5) years from the date of purchase, repair or replace at its
discretion the defective, failed, or malfunctioning product
purchased under this Warranty. Installation and/or removal
labor is not covered under this Warranty.
Warranty, return, or repair requests must be processed at
www.greenfan.co/contact. The following information is
required for processing a warranty, return, or repair request:
1) purchases made and received within the USA; 2) product
registration or proof of purchase may be required; 3)
excludes filters and parts intended for regular replacement;
4) normal recommended use at the recommended input
voltages on the product label or installation manual.
Warranty, return, or repair requests are not provided for
products that are damaged due to incorrect installation,
physical abuse, chemical exposure, water damage, fire
damage, or input voltage outside the recommended input
voltage on the product label or instruction manual, or
service of product by anyone other than GREENFAN®
technicians or authorized dealers. Products covered by the
warranty, return or repair may be replaced with new or
refurbished units of the same or similar model. Liability for
damages to you for any costs whatsoever arising out of this
statement of warranty shall be limited to the amount paid for
this product at the time of original purchase, and
GREENFAN® shall not be liable for any direct, indirect,
consequential, or incidental damages arising out of the use
or inability to use the product. An RMA# is required for
warranty, return, or repair requests. Returned packages that
do not have an RMA# will be refused. For warranty
information please contact: [email protected] or call 1-
877-777-6756. Other than as herein expressly set forth,
there are no warranties, expressed or implied, including,
without limitation, the warranties of merchantability and
fitness for a particular purpose, any such warranties
otherwise imposed by the law being hereby expressly
disclaimed. Some states do not allow limitations on how
long an implied warranty lasts, so the above limitation may
not apply. GREENFAN® is not and shall under no
circumstances be liable or responsible for any special,
incidental, or consequential damages, losses, or expenses
arising from a claimed or actual defect in any of the
products purchased under this warranty or the installation or
use thereof or from any other cause whatsoever, including,
but not limited to, loss of profits, loss of business, loss of
revenues, and other economic loss. Some states do not
allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or
exclusion may not apply. © 2022 greenfan inc.®

INTRODUCTION
The greenfan® bipolar ionizer produces more than 200
million positive and negative ions per cubic centimeter
(ions/cc) to deactivate harmful pathogens and odors. The
greenfan® bipolar ionizer deactivates the SARS-CoV-2
Delta variant virus causing COVID-19 based on laboratory
tests by Innovative Bioanalysis. The greenfan® bipolar
ionizer may be installed in an air handler, fan coil, PTAC,
heat pump, mini-split system, air purifier, and ventilation fan.
For high voltage installations order accessory 120/208/240V
to 24VAC Class 2 transformer Model 1601-01 (UL 5085-3
listed E65390).
MECHANICAL INSTRUCTIONS
a) WARNING: Do not connect unit to power before
mechanical and electrical installation are complete.
b) Install unit at fan inlet with two sheet metal screws
attached through holes in flanges on either side to allow
access for general maintenance with at least one inch
clearance between electrodes and metal surfaces and
ensure simultaneous airflow over both carbon fiber
electrode. Optional rare-earth magnets may be mounted
on back of unit to locate product during installation.
c) For HVAC system, greenfan® bipolar ionizer must be
installed behind panel on fan inlet downstream of air filter
to reduce dust build-up on carbon fiber electrode brushes
e) For air purifier or ventilation fan, greenfan® bipolar
ionizer must be installed behind cover downstream of air
filter to reduce dust build-up and allow airflow to pass
through carbon fiber electrode brushes.
f) Per UL 867, install caution label to indicate: “This
equipment should be inspected frequently and collected
dirt removed from it regularly to prevent excessive
accumulation that may result in flashover or a risk of fire.”
ELECTRICAL INSTRUCTIONS
a) WARNING: Do not connect to power before installation is
complete. Always disconnect power to ionizer before
handling. All wiring must be in accordance with NEC and
Authorities Having Jurisdiction (AHJ).
b) The greenfan® bipolar ionizer must be installed inside
the HVAC equipment, air purifier, or fan. L'ioniseur
bipolaire greenfan® doit être installé à l'intérieur de
l'équipement CVC, du purificateur d'air ou du ventilateur.
c) This air cleaner shall not be installed on the hot-air side
of duct-type systems. Ce filtre à air ne doit pas être
installé du côté air chaud des systèmes de type conduit.
HVAC SYSTEM ELECTRICAL INSTRUCTIONS
a) For HVAC systems, refer to Loosen screws, insert FIG. 1.
wires (as shown), and tighten screws with all wires in
place. Connect bipolar ionizer blue wire to common wire
of 24VAC transformer or connect to C terminal of HVAC
system terminal block. Connect black wire to fan 24VAC
G wire of system or connect to G terminal of HVAC
system terminal block. Connect white wire to white or
heat 24VAC W wire of HVAC system or connect to W
terminal of HVAC system terminal block.
c) For HVAC systems without 24VAC accessible wires
install 120/208/240V to 24VAC Class 2 UL-listed
transformer shown in . Connect 120/208/240V FIG. 2
common wire of transformer to common wire of HVAC
system and greenfan® bipolar ionizer blue wire to either
of 24VAC yellow wires from transformer. Connect
greenfan® bipolar ionizer black wire to other yellow wire
from transformer and connect appropriate colored wire
from 120/208/240V transformer to hot wire of fan.
Connect 120V white, 208V red, or 240V orange wire from
120/208/240V transformer to hot wire of fan. Transformer
wire color may vary. Install wire nut on white wire of
greenfan® bipolar ionizer as shown in .FIG 2
d) After completing all steps, verify proper operation by
applying power to unit and confirming green LED lamp is
illuminated or measure ion concentration.
AIR PURIFIER ELECTRICAL INSTRUCTIONS
a) Air purifier electrical installation requires UL-listed 24VAC
transformer with 120V connection to air purifier fan
control and 24VAC connection to greenfan® bipolar
ionizer blue and black wire.
b) Connect greenfan® bipolar ionizer blue wire to one wire
of 24VAC transformer.
c) Connect greenfan® bipolar ionizer black wire to other
wire of 24VAC transformer.
d) Install a wire nut on the greenfan® bipolar ionizer white
wire to insulate the wire which is not used.
e) After completing all steps, turn on power for air purifier or
fan and verify green LED lamp on the front of greenfan®
bipolar ionizer is illuminated or measure ion.
VENTILATION FAN ELECTRICAL INSTRUCTIONS
a) Ventilation fan electrical installation requires UL-listed
24VAC transformer with 120V connection to ventilation
fan control and 24VAC connection to greenfan® bipolar
ionizer blue and black wire.
b) Connect greenfan® bipolar ionizer blue wire to one wire
of the 24VAC transformer.
c) Connect greenfan® bipolar ionizer black wire to other
wire of 24VAC transformer.
d) Install wire nut on greenfan® bipolar ionizer white wire to
insulate white wire which is not used.
e) After completing all steps, verify proper operation by
applying power to unit and confirming green LED lamp is
illuminated or measure ion concentration.
TROUBLESHOOTING
a) The greenfan® bipolar ionizer continuously monitors
electrodes to maintain consistent high-voltage and
balanced bipolar ion concentrations .
b) If LED lamp does not illuminate when HVAC fan, air
purifier, or ventilation fan is ON, then check: 1) power
supply or transformer is plugged in and operating
properly; 2) bipolar ionizer is properly connected to
power supply or transformer; 3) verify all wire and wire
nut connections are correct and tight; and 4) reconnect
any loose wires and verify operation as described above.
c) If LED lamp is flashing when thermostat fan, air purifier,
or fan is ON, then check: 1) power supply voltage input is
within 20 to 30VAC; and 2) electrical shorts on the
positive-ion electrode or the negative-ion electrode.
d) If above steps do not correct flashing or non-illuminated
LED lamps, then please contact technical support at
[email protected] greenfan.co/contact or .