Terra Universal IonBar Installation guide

Installation and Operating Guide Document No. 1800-45
IonBar™ (Ionizing Bar)
© Copyright 2016 Terra Universal Inc. All rights reserved. •Revised November 2016
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: [phone] • FAX: [phone]

Installation and Operating Guide
High- IonBar™ (Ionizing Bar)
© Copyright 2016 Terra Universal Inc. All rights reserved. • Revised November 2016 • Document No. 1800-45
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: [phone] • FAX: [phone]
1.0 Description
Terra's IonBar™ uses pairs of ion emitters to generate a balanced stream of positive and negative ions, safely
neutralizing electrostatic surface charges to protect sensitive devices. Available in lengths of 11", 22", 33" or 44",
these bars are designed for installation in a laminar air stream, which distributes the positive and negative up to 48"
from the emitter tips (see "Specifications" for static decay rates).
Because the IonBar™ operates at low voltage (24 VAC), it is safe to operate and generates minimal RFI/EMI. The
PVC case contains the low-voltage power supply and titanium emitters, which can be replaced in a matter of minutes.
NOTE
For effective operation, the IonBar™ should be mounted in a laminar airflow traveling at least 50
fpm (90 fpm recommended for effective particle control).
Configurations
The IonBar™ is available in three application-specific configurations to simplify setup:
IonBar™ for Fan/Filter Units (User Installed)
IonBar™ for Gloveboxes (Preinstalled; includes fan module)
IonBar™ for Laminar Flow Hoods (Preinstalled)
IonBars™can also be purchased individually and installed by the user in the desired application. An installation kit
with standard FFU mounting brackets is sold separately and includes the power supply transformer.
NOTE
For installation in a hood, the overall hood width should be at least 2" greater than the length of
the desired IonBar™.
Proprietary Notice
This manual pertains to proprietary devices manufactured by Terra
Universal, Inc. Neither this document nor any portion of it may be
reproduced in any way without prior written permission from Terra
Universal.
Terra Universal makes no warranties applying to information contained
in this manual or its suitability for any implied or inferred purpose.
Terra Universal shall not be held liable for any errors this manual
contains or for any damages that result from its use.
Safety Notice
A thorough familiarity with all operating guidelines is essential to safe
operation of the product. Failure to observe safety precautions could
result in poor performance, damage to the system or other property, or
serious bodily injury or death.
The following symbols are intended to call your attention to two levels
of hazard involved in operation:
Cautions are used when failure to observe instructions
could result in significant damage to equipment.
CAUTION
Warnings are used when failure to observe instructions
or precautions could result in injury or death.
WARNING
The information presented here is subject to change without notice.

Installation and Operating Guide
High- IonBar™ (Ionizing Bar)
© Copyright 2016 Terra Universal Inc. All rights reserved. • Revised November 2016 • Document No. 1800-45
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: [phone] • FAX: [phone]
2.0 Installation
Carefully unpack your ionizing equipment. Report any shipping damage immediately to the freight company.
Installation on Fan/Filter Units
When ordered with a fan/filter unit, the IonBar™ includes a set of stainless steel mounting brackets designed to
suspend the IonBar™ within the stream of HEPA-filtered air. The airflow is required for the ions to reach the targeted
surface before they are dispersed, allowing for efficient neutralization of static charges.
Attach the mounting brackets according to the diagram below (one on each end), using the provided screws.
With the mounting brackets installed, place the IonBar™ in the ceiling bay where the fan/filter unit goes. The
mounting brackets will rest upon the frame of the ceiling bay; no other fasteners are required. Simply lower the FFU
into the ceiling bay and allow the weight of the FFU to hold the IonBar™ in position.
Installation on Gloveboxes
When ordered with a glovebox, the IonBar™
will be mounted to a stainless steel fan module
that will aid in the dispersal of ions. The
IonBar™ assembly will be preinstalled in the
chamber, in the orientation specified by the
original order.
Typically, the ions need to be directed
downward towards the main work area.
However, in some cases, the application
requires the ions to be directed towards the
user, eliminating static around the gloves. The
design of the mounting brackets allows for a
wide range of mounting locations to best suit
your application.
Figure 1: Fasten the mounting bracket in the orientation shown above.
Figure 2: The airflow from the fan module is required to
disperse the generated ions throughout the glovebox

Installation and Operating Guide
High- IonBar™ (Ionizing Bar)
© Copyright 2016 Terra Universal Inc. All rights reserved. • Revised November 2016 • Document No. 1800-45
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: [phone] • FAX: [phone]
Installation on Laminar Flow Hoods
When ordered with a laminar flow hood, the IonBar™ is installed in the exact same way as with a fan/filter unit in a
cleanroom. The mounting brackets will rest on the top edges of the hood and the FFU will be placed directly on top of
the brackets, holding the IonBar™ in position. The IonBar™ emitters will aim downwards toward the work surface.
Whether incorporated into a laminar-flow system or used as a stand-alone device, the IonBar™ requires connection
to a 24V power transformer. If the IonBar™ is ordered with the Installation Kit, the power transformer, power cable,
and appropriate mounting clips will be included.
1. Use a telephone-type connector and low-voltage cable to connect the IonBar™ to the power transformer.
2. Connect the transformer to the appropriate power supply (120VAC or 240VAC).
NOTE
A single transformer provides ample power for up to 20 emitter pairs. Depending on the length
of your IonBar™, multiple units can be interconnected using low-voltage telephone cable to
daisy-chain the units.
Once connected to power, the IonBar™ immediately emits balanced streams of positive and negative ions through
each emitter pair. Effective ion distribution requires an airflow speed of at least 50 fpm.
Do not block access to the power transformer. This connection serves as the main disconnect
for the system in the event of an emergency.
CAUTION
Figure 3: Place the IonBar™ on the hood frame before lowering the fan/filter unit into position.

Installation and Operating Guide
High- IonBar™ (Ionizing Bar)
© Copyright 2016 Terra Universal Inc. All rights reserved. • Revised November 2016 • Document No. 1800-45
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: [phone] • FAX: [phone]
3.0 Maintenance
Disconnect the unit from the power supply before servicing.
WARNING
The IonBar™ requires little maintenance beyond occasional cleaning. Frequency of cleaning depends on the
cleanliness of air in the immediate vicinity of the IonBar™.
The emitter housing may be cleaned using alcohol or other mild detergent and de-ionized water.
If deposits are observed on the emitter tips,
1. Disconnect the IonBar™ from system power.
2. Use a cleanroom swab moistened with a cleaning solution of 50% isopropyl alcohol and 50% de-ionized water to
remove deposits from the emitter points.
3. If deposits cannot be removed, or if the tips appear worn or bent, the IonBar™ may not discharge surfaces with
optimal efficiency. In this case, replace the tips. Use a pencil eraser or needle-nosed pliers to remove the old tip.
Insert the new tip and gently press until it seats against the connector; no twisting is necessary.
4.0 Specifications
Replacement Parts
Product
Catalog #
120VAC Power Transformer
2005-09A
220VAC Power Transformer
2005-09A-220
Replacement Titanium Emitters
2005-45
Low-Voltage Power Cable
2005-27
General IonBar™ Specifications
Construction
Exterior
PVC
Emitters
Machined titanium; 3-year estimated life
(Field replaceable)
Emitter Output
12,000V
Power Ratings
System Power
24 VAC
Input Power (Wall Transformer)
120/220VAC, 50/60Hz
Current Draw
104 mA (44” model)
Performance
Static Decay Time
Discharge times directly under the IonBar™
average 28 seconds (from ± 1,000 volts to 100
volts), measured in a 4-foot laminar flow hood
with air speed of 90 feet/minute.

Installation and Operating Guide
High- IonBar™ (Ionizing Bar)
© Copyright 2016 Terra Universal Inc. All rights reserved. • Revised November 2016 • Document No. 1800-45
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: [phone] • FAX: [phone]
IonBar™ Specifications Table
Environmental Conditions
Use (Indoor/Outdoor)
Indoor Use Only
Altitude
Up to 2,000 m
Operating Temperature
5°C to 40°C
Maximum Room Relative Humidity
80% @ 31°C (50% @ 40°C)
Allowable Voltage Fluctuation
±10%
Equipment Ratings
Voltage Rating
120/220VAC
Frequency Rating
50/60Hz
Power Rating
1A
List of Input Connections
Telephone cable connector (low voltage)
List of Output Connections
Telephone cable connector (wall transformer)
Equipment Installation
Assembly
See Section 2: Installation (Page 3)
Protective Earthing (Grounding)
N/A
Utility Requirements
None
Equipment Operation
Operating Controls
None
Disconnect Device
Wall transformer; see warning on Page 5
Accessory Connections
None
Specification of limits for intermittent operation
None
Safety Symbols
N/A
Service and Maintenance
User serviceable; see Section 3: Maintenance (Page 5)
Replacement Parts
See Section 4: Specifications (Page 5)
Cleaning/Decontamination
See Section 3: Maintenance (Page 5)
Poisonous/Hazardous Gas
N/A; no hazardous gases
Flammable Liquids
N/A; no flammable liquids

Installation and Operating Guide
High- IonBar™ (Ionizing Bar)
© Copyright 2016 Terra Universal Inc. All rights reserved. • Revised November 2016 • Document No. 1800-45
Terra Universal, Inc. • TerraUniversal.com • 800 S. Raymond Ave. • Fullerton, CA 92831 • TEL: [phone] • FAX: [phone]
5.0 Warranty
Products Manufactured by Terra: Terra Universal, Inc., warrants products that it manufactures to be free from
defects for a period of 12 months for parts and 90 days for labor, commencing from the date of shipment. Terra’s sole
responsibility is to repair or replace, at its option, any part of the product that proves defective or malfunctioning
during this time limit. In some cases, components incorporated in Terra Universal products are covered by additional
warranties from component manufacturers; obtain specific information from Terra sales representatives. This
warranty is void if the equipment is abused or modified by the customer, is operated outside Terra’s operating
instructions or specifications, or is used in any application other than that for which it is specified. This warranty does
not include routine maintenance or service procedures, breakage of quartz baths after 60 days, shipping damage, nor
damage from misuse, intentional or unintentional abuse, neglect, natural disasters, or acts of God.
Products Manufactured by Others: Terra Universal, Inc., warrants that, to the best of its ability, Terra’s
representations of products that are manufactured by others reflect the manufacturer’s representations, subject to
change without notice. Sole warranty for these products is the original manufacturer’s warranty that is passed forward
to the purchaser and constitutes the customer’s sole remedy for these products. Detailed warranties for distributed
products are available through Terra sales representatives.
Freight Shortage or Damage: Upon receipt of any equipment from Terra Universal, Inc., customer shall immediately
unpack and inspect for damage or shortage. The customer shall not accept a damaged package or a short shipment
until the carrier makes a "damage or shortage" notation on both the carrier's and customer's copy of the freight bill or
delivery receipt. Service title passes when the shipment is loaded, so customer is responsible for filing and collecting
a freight claim. Any replacement products must be ordered and paid for separately. For Terra's "Policy and
Procedures for Returning Goods," see Terra's Internet site: www.TerraUniversal.com.
Generally, customers can improve the chance of collecting on a freight claim by following these procedures: 1)
formally requesting that the carrier inspect the shipment immediately upon suspecting damage or shortage to verify
condition; 2) notifying the carrier upon discovery of concealed damage and requesting an inspection within 15 days of
receipt, both in person or phone and following up via mail; 3) keeping the shipment as intact as possible, including
retaining original packaging materials and keeping the product as close to the original receiving location as possible;
4) holding salvage for disposition by the carrier.
All Claims: Terra Universal expressly disclaims all other warranties, expressed or implied or implied by statute,
including the warranties of merchantability or fitness for intended use. Terra Universal is not responsible for
consequential or incidental damages arising out of the purchase or use of the products supplied by Terra Universal.
Terra Universal is not liable for damage to facilities, other equipment, products, property or personnel of others, or of
their agents, suppliers, or affiliated parties, which is caused or alleged to have been caused by products supplied by
Terra Universal. In any event or series of events, Terra Universal’s total liability for any and all damages whatsoever
is limited to the lesser of the actual damages or the original invoice cost of the items alleged to have caused the
damage. The customer’s sole and exclusive remedy for any cause of action whatsoever is repair or replacement of
the non-conforming products or refund of the actual purchase price, at the sole option of Terra Universal. All claims
must be made in writing within 90 days of the date the product was shipped. Any claims not made within this time limit
shall be deemed waived by the customer. Terra Universal is not responsible for any additional costs of repair caused
by poor packaging or in-shipment damage during return.
Warranty Returns: All warranty returns must be authorized in advance by Terra Universal and approved under an
RMA. Unless approved in advance for good reason, all returns must be in original condition, including all manuals,
and must be packaged in original packaging materials. All returned goods are to be shipped to Terra Universal, freight
prepaid at customer’s expense. See Terra’s “Policy and Procedure for Returned Goods.”
Thank you for ordering from
Terra Universal!