Megger CFL510F User manual

CABLE FAULT LOCATOR
MEGGER®CFL510F (TDR1000/2)
User Guide
MEGGER®
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SAFETY WARNINGS
Although this tester does not generate any hazardous voltages, circuits to which it can be connected could be dangerous
due to electric shock hazard or due to arcing (initiated by short circuit). While every effort has been made by the
manufacturer to reduce the hazard, the user must assume responsibility for ensuring his, or her own safety.
For use on energised systems rated up to 300V Installation Category III* the fused clip set AVO Part
Number 6111-218, must be used.
* Relates to the transient over voltages likely to be met in fixed wiring installations.
4mm plug to BNC Adaptor:
This 4mm plug to BNC adapter is intended for use with telecomm network cables only, it is not designed or intended for
direct connection to an energised mains supply. However, in normal use it may be subject to telecom network voltages
(TNV) as defined by IEC 60950 3rd edition (1999-04).
The BNC plug and socket are, by necessity, accessible. The outer sheath for this connector is normally at SELV levels,
however under single fault conditions it may carry hazardous voltages. The operator must therefore verify that the
accessible plug or socket is at SELV levels prior to touching, or alternatively wear appropriate insulated gloves.
•The instrument should not be used if any part of it is damaged.
•Test leads, probes and crocodile clips must be in good order, clean and with no broken or cracked insulation.
•Check that all lead connections are correct before making a test.
•A Fused Lead Set must be used to connect to energised live systems. Refer to the accessories section for options.
•Disconnect the test leads before accessing the battery compartment.
•Refer to operating instructions for further explanation and precautions.
•Safety Warnings and Precautions must be read and understood before the instrument is used.
They must be observed during use.
3
NOTE
THE INSTRUMENTS MUST ONLY BE USED BY SUITABLY TRAINED AND COMPETENT PERSONS.
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Contents
Safety Warnings 3
Introduction 5
General description
Battery replacement
User Controls and Display 8
Layout and functions
Operation 10
General Testing procedure
Line Feed
Connection to cable under test
Measuring distance to fault
Menu
TX Null
Velocity Factor
Pulse widths
Techniques to improve accuracy
Care and Maintenance 15
Specifications 16
Symbols used on the instrument are:
Caution:Referto accompanying notes.
Equipment protected throughout by
double or reinforced nsulation.
Instrument flash tested to 3.7kV rms.
Equipment complies with current
EU directives.
4
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Introduction
Thank you for purchasing the CFL510F cable fault
locator. Before attempting use of your new
instrument please take the time to read this user
guide, ultimately this will save you time, advise you of
any precautions you need to take and could prevent
damage to yourself and the instrument.
The CFL510F is an advanced instrument capable of
identifying a wide range of cable faults. The
instrument uses a technique called Pulse Echo (also
known as Time Domain Reflectometry or TDR). A
pulse is launched into a cable from one end. This can
be on either a pair of conductors, or a conductor and
the screen. The pulse travels down the cable at a
velocity determined by the insulation between the
conductors and this resistance to the flow of the
pulse is characterised as impedance for the cable.
Any changes in cable impedance will cause a
proportion of the pulse to be reflected.
The pulse velocity is normally described as a fraction
of the speed of light and is called the Velocity Factor.
By measuring the time between the transmitted pulse
and the reception of the reflected pulse, and
multiplying this by the speed of light and the velocity
factor, the actual distance to the reflection point can
be established.
Reflections are caused by changes in the cables
characteristic impedance, such as poor joints or
discontinuities. Faults showing an impedance higher
than that of the cables normal impedance will cause
a reflection of the same polarity, i.e.positive, whilst
faults with an impedance lower than that of the cable
will cause an inverse negative going reflection.
Matched cable terminations absorb all the pulse
hence no “end of cable” reflection will occur, the
cable appearing endless. Open or short circuits will
reflect all the pulse and a large reflection will be
displayed. At an open or short circuit all the
transmitted energy is reflected and the TDR will not
‘see’ the cable beyond that fault.
As a pulse travels down a cable, the size and shape
of that pulse is gradually attenuated by the cable. The
pulse reduces in amplitude and becomes more
elongated or stretched. The level of attenuation (or
losses) is determined by the cable type, the condition
of the cable and any connections along its length.
The limit of how far you can see is determined by the
point beyond which you will not be able to see or
distinguish a reflection. To help identify small
reflections, especially at greater distance the
CFL510F has an adjustable gain setting. By
increasing the gain small reflections become more
obvious.
The CFL510F can be used on any cable consisting of
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Introduction
at least two insulated metallic elements, one of which
may be the armouring or screen of the cable. The
CFL510F has internal matching networks to allow
testing of 25, 50, 75 and 100 cables. (These typically
correspond to power, coaxial data and data/telecoms
cable). By selecting the TDR impedance closest to
that of the cable under test, maximum power can be
transmitted into the cable allowing long cables to be
tested.
The velocity factor of the TDR must be adjusted to
match that of the cable under test, allowing an
accurate distance measurement to be read directly
from the instrument. Where the VF of a cable is not
known, but the length is, the cursor can be set to the
end of the cable and the VF on the TDR adjusted until
the correct cable length is displayed.
Other configuration settings include changing the
distance units between metres and feet, changing the
propagation velocity units between a ratio and a
distance per microsecond. Display contrast is fully
adjustable to compensate for all viewing conditions.
A backlight aids viewing in low ambient light
conditions.
The instrument can be powered by manganese-
alkali, nickel-cadmium or nickel-metal-hydride
batteries. All cells must be of the same type.
6
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When the low battery symbol appears in the
display window the cells are nearly exhausted and
should be replaced as soon as possible. Use alkaline
cells IEC LR6 (AA) 1.5V or 1.2V rechargeable cells
only.
To install or replace the cells, switch the instrument
off. Disconnect the test leads, loosen the battery
cover retaining screws and remove the cover. Lift out
and disconnect the battery holder.
Replace the cells, ensuring that correct polarity is
observed (shown on the battery holder).
Incorrect battery cell polarity can cause electrolyte
leakage resulting in damage to the instrument
Refitting the battery holder is the reverse of removing
it.
7
Battery fitting and replacement
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User controls and display
8
The controls of the TDR have been arranged such that
the instrument is easy to learn and use. The instrument
controls consist of the following
Instrument Display: The display shows the user the
current settings of the instrument and the reflected
energy trace from the cable connected.
Tx Null: This rotary control allows the user to
match the internal balance circuit of the TDR to
that of the cable under test. When correctly
adjusted the majority of the displayed
transmitted pulse can be nulled out, allowing
cable features close to the start of the cable to
be identified. Refer to section TX Null for further
details.
Cursor Left: Moves the ‘distance’ cursor to the
left. Auto repeats if held down.
Cursor Right: Moves the ‘distance’ cursor to
the right. Auto repeats if held down
3000m 1780m 75
0.67R
Ω
Transmission
pulse
Range Distance to cursor Impedance
Gain
Reflection
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9
User controls and display
Find key: Automatically moves the cursor to
the first potential fault (change of impedance).
Power: Pressing this button will turn the
instrument on or off depending on its current
state.
Range: A bi-directional button allowing range
adjustment from 10m (30ft) to 3km (10 000ft)
in 6 steps. The bi-directional feature allows
ranges to be selected forward and backward,
without having to scroll through all the ranges
in one direction
Gain: This control is used to increase or
decrease the gain of the instrument. This
helps the user identify faults over the entire
cable length.
Velocity Factor: Adjusts the Velocity Factor
(VF) of the instrument to match that of the
cable under test.
IMPORTANT: The VF value must match the
VF of the cable under test to give an accurate
distance measurement.
Menu: Allows the user to change the units of
measurement for Distance, Velocity Factor,
Impedance and Test Rate. Refer to menu
section later in this text.
Backlight: Pressing this button will toggle the
backlight on and off. The backlight will
automatically switch off after 1 minute
Contrast: Allows the user to manually correct
the display contrast to suit local ambient
lighting conditions.
Output Sockets: 4mm shrouded sockets designed to
accept the leads supplied with the instrument.
Battery cover: Located on the back of the instrument
and provides the user with access to the battery
compartment. The cover must not be removed while
the instrument is switched on or connected to a cable.
The instrument must not be operated with the cover
open.
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Operation
10
General Testing procedure
Ensure the correct test leads are firmly fitted into the
sockets of the instrument.
Switch on the instrument. The CFL510F will display
the start screen for a couple of seconds, followed by
a trace. The instrument will be set to the range and
velocity factor last used. If these settings are different
for the cable under test (C.U.T) then use the RANGE
and VF keys to set the correct values. Refer also to
‘Velocity factor’ later in this text.
Connection to Cable Under Test
Connect the test lead to the cable under test.
Connection may be made to a live system with a
voltage to earth (ground) less than 300V with an
installation (over voltage) category of III or lower. This
means that the instrument may be connected to any
fixed wiring of a building installation, but not to
primary supply circuits such as overhead cables.
A Fused Lead Set must be used to connect to
energised live systems. Refer to the accessories
section for options.
When selecting 25 cable impedance, an internal
50Hz/60Hz filter is automatically switched in.
Measuring distance to fault
Ensure that the whole length of the cable can be seen
on the display, and that the range selected is correct.
Find key
The Find key searches for the furthest major
change of impedance. This may be a fault or the end
of the cable if this is a short or open circuit.
When found the event is displayed and the cursor
placed on the leading edge. The gain, zoom and
cursor position may need to be adjusted for accurate
measurement. Note that Find does not adjust the
TxNull or Velocity Factor.
To enable ‘difficult to see’ faults to be identified, the
gain of the instrument can be adjusted. With the gain
at minimum small changes of cable impedance may
be overlooked. By increasing the gain the fault
becomes more obvious.
If no faults are obvious, adjust the gain until any major
reflections appear. Open and short circuits should
easily be identified. Partial faults can be less obvious.
If no significant reflections can be seen use the “TX
Null” to minimise the effect of the output pulse on any
potential “near end” faults (refer to section on TX
Null).
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Operation
11
In the event of no reflections being visible, increase
gain until any reflection can be easily identified.
(If no reflections can be seen, try shorting or earthing
the far end of the cable to ensure that you are
“seeing” the whole length of the cable).
The cursor can also be moved using the LEFT and
RIGHT cursor keys. Move the cursor to the beginning
of the reflection. The distance to the fault can then be
directly read from the display.
NOTE: The distance calculation is performed using
the velocity factor set in the TDR. If this velocity
factor is not correct for the circuit under test, the
displayed distance will be incorrect.
Opposite are shown two typical trace displays. The
top shows an open circuit at 2000m away; the
second a short circuit at 2000m away.
0.67R
3000m 2000m
100Ω
0.67R
3000m 2000m
100Ω
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Operation
12
Instrument Features
Menu
The Menu key allows the user to change the units of
measurement for Distance, Velocity factor,
Impedance and Test Rate.
By pressing the Menu key the CFL510F will display:
To select a function use the GAIN key to scroll up or
down the menu.
To change the units us the LEFT or RIGHT cursor
keys.
Available options Description Options
Distance Unit The Units in which the distance to m (metres) or ft(feet).
fault is displayed.
VF Format TDR velocity factor RATIO, m/us or ft/us
(which should be adjusted to match
the cable under test)
Impedance Output impedance of the TDR 25/50 75/100
Test Rate Refresh rate 1/second or 3/second
Distance Unit m
VF Format RATIO
Impedance 75Ω
Test rate 1s
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Operation
13
TX Null
Without the “TX Null” control, the transmitted pulse would
be visible at the beginning of the trace, swamping any
reflections within the pulse length (the dead zone). The
‘TX Null’ circuit matches the characteristic impedance of
the cable under test to produce an equivalent pulse.
Subtracting this equivalent pulse from the transmitted
pulse effectively removes the dead zone from the display
and allows “near end” reflections to be seen.
NOTE: In some cases, it may not be possible to
completely null the transmitted pulse.
Velocity Factor
The velocity factor is used by the instrument to
convert the measured time for a pulse to be reflected,
into a distance. It can be displayed as a ratio of the
speed of light (eg 0.660 = 66% of the speed of light),
or as a distance per microsecond in ft/us or m/us.
If the exact length of cable is known and the
reflection from the cable end is visible then an
accurate velocity factor can be determined:
•Locate the reflection caused by the end of the
known length of cable with the instrument set on
the shortest possible range to see the end
of the cable.
•Locate the start of this reflection as described in
the Operation section of this manual.
•Adjust the velocity factor until the correct cable
length is shown.
•Note the VF value for future reference.
The measurement of the distance to the fault can
now be made with more confidence. The ability of the
instrument to accurately measure the distance to a
cable feature relies on the velocity factor being
correct. Any errors in the velocity factor are directly
related to distance measurement errors.
Unbalanced
Balance adjusted
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Operation
14
Pulse Widths
As the RANGE and IMPEDANCE matching of the
TDR are adjusted so the duration of the transmitted
pulse changes. The pulse widths range from 7ns to
3µs to overcome signal attenuation and enable the
instrument to see further down a length of cable. The
greater the range selected on the TDR, the wider the
transmitted pulse.
The accuracy of the “Distance to fault” is not affected
by the length of the pulse. However, if two or more
features exist close together (excluding open or short
circuits), then the second or subsequent feature may
be partially masked by the reflection from the first
fault. Hence, for potential multiple features, the
instrument should be used with the shortest suitable
range, and so the smallest pulse width, that can see
both features.
For output pulse characteristics, refer to output pulse
data in the TDR Specification at the end of this guide.
Techniques
To improve on the accuracy of the measurement,
numerous techniques can be used, depending on the
situation encountered. Not every situation can be
described, but the following points are effective and
the most common and easily implemented methods.
Test the cable from both ends
When fault finding a cable it is good practice to take
measurements from both ends. Particularly in the case
of open circuit faults, when the true end of the cable is
not visible. If the measurement is made from both
ends, then the combined answer should equal the
expected length of the cable. Even when the true end
of the cable is visible on the display, the reflections
after the fault may be too obscure to analyse clearly. In
this case, measurement from both ends yields a
clearer picture as well as improved accuracy.
It is also good practice to follow the cable route with
a cable tracer, as not all cable runs will be straight. It
can save a great deal of time if the exact route of the
cable is known as faults are often found at these
points and can be accredited to third party
intervention.
Care and Maintenance
Other than replacing the batteries, the instrument has
no user serviceable parts. In case of failure it should be
returned to your supplier or an approved
AVO INTERNATIONAL repair agent.
Cleaning the instrument should only be done by wiping
with a clean cloth dampened with soapy water or
Isopropyl Alcohol (IPA).
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Operation
15
Except where otherwise stated, this specification
applies at an ambient temperature of 20C.
General
Ranges: 10m, 30m, 100m, 300m, 1000m, 3000m
(30ft, 100ft, 300ft, 1000ft, 3000ft, 10000ft)
Accuracy: 1% of range pixel at 0.67VF
[Note- The measurement accuracy is for the
indicated cursor position only and is conditional on
the velocity factor being correct.]
Resolution: 1% of range.
Input Protection: This instrument complies with
IEC61010-1 for connection to
live systems up to 300V CAT
III. Fused leads must be used
if the voltage between the
terminals exceeds 300V.
Output pulse: 5 volts peak to peak into open
circuit. Pulse widths determined by range and cable
impedance:
25Ω50Ω75Ω100Ω
10m 7ns 7ns 7ns 7ns
30m 20ns 20ns 20ns 20ns
100m 100ns 60ns 100ns 100ns
300m 300ns 120ns 170ns 300ns
1000m 1000ns 520ns 680ns 1000ns
3000m 3000ns 2020ns 2340ns 3000ns
Gain: Set for each range with four user
selectable steps.
Velocity Factor: Variable from 0.01 to 0.99
in steps of 0.01
Impedance matching: 25, 50, 75, 100
Tx Null: 0 to 120
Refresh Rate: Selectable from the menu.Once
per second or three times a second.
Power Down: Automatic after 5 minutes with no
key press.
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Specifications
Backlight: Stays on for 1 minute when activated.
Batteries: Six LR6 (AA) type batteries,
Manganese-alkali or
nickel-cadmium or
nickel-metal-hydride cells
Nominal voltage:
9V for Alkali or 7.2V for NiCad.
Battery consumption:
100mA nominal, 140mA with backlight.
(20/30 hours continuous use depending
on backlight use)
Safety: This instrument complies with IEC61010-1
for connection to live systems up to 300V
CAT III. Fused leads must be used if the
voltage between the terminals exceeds
300V.
EMC: Complies with Electromagnetic
Compatibility Specifications
(Light industrial) BS EN 61326-1, with a
minimum performance of ‘B’ for all
immunity tests.
Mechanical
The instrument is designed for use indoors or
outdoors and is rated to IP54.
Case Dimensions: 230 mm long (9 inches)
115 mm wide (4.5 inches)
48 mm deep (2 inches)
Instrument weight: 0.6kg (1.32lbs)
Case material: ABS
Connectors: Two 4mm-safety terminals.
Test Lead: 2 metres long consisting of
2 x 4mm shrouded connector
to miniature crocodile clips
Display: 128 64 pixel Graphics LCD.
Environmental: Operational Temperature:
-15C to +50C (5F to 122F)
Storage Temperature:
-20C to 70C (-4F to158F)
16
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Ordering information
17
TDR 1000/2
Included Accessories Optional Accessories
Test & Carry case with strap 6420-125 Fused prod and clip set 6111-218
Miniature Clip Test Lead Set 6231-652
User Guide 6172-659
For use on energised systems rated up to 300V CATIII use the fused prod and clip set AVO Part Number
6111-218, must be used.
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This instrument is manufactured in the United Kingdom.
The company reserves the right to change the specification or design without prior notice.
MEGGER is the registered Trade Mark of AVO INTERNATIONAL LIMITED.
Copyright©, AVO INTERNATIONAL LIMITED.
Part No 6172-660 - Edition 1 - Printed in England - 01HH
AVO INTERNATIONAL
Archcliffe Road PO Box 9007 4271 Bronze Way MEGGER SARL
Dover Valley Forge Dallas 29 Allée de Villemomble
Kent, CT17 9EN. PA 19484-9007 TX 75237-1017 93340 Le Raincy
England. U.S.A. U.S.A. Paris, France
Tel: [phone] Tel: [phone] Tel: [phone] (U.S.A. only) Tel: [phone]
Fax: [phone] Fax: [phone] Tel: [phone] (International) Fax: [phone]
Fax: [phone]
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