meitav-tec PYROCON12 User manual

PYROCON12
Controller and User Interface panel
Owner’s manual & Technician Settings

Index
Introduction…………………………………………………………………...…….3
Wiring diagram for stand alone configuration………………………………..4
Connecting snow sensors to the system……………………………………...5
Operating instructions…………………………………………………………….6
Turning the system ON and OFF………………………………………………. 6
Selecting temperature scale……………………………………………………..6
Selecting Automatic or Manual mode…………………………………………. 6
Heaters indication………………………………………………………………... 6
Snow flake icon and digital time indication……………………………………. 6
Technician settings……………………………………………………………….. 7
Enter technician settings mode…………………………………………...……. 7
P01 - Temperature set point…………………………………………………….7
P02 - Lower limit temperature for heating…………………………………….. 8
P03 – Upper limit temperature for heating……………………………………..8
P04 -Time delay before stopping the heaters………………………………….9
P05 - Manual mode ON time…………………………………………………….9
P06 – Heaters cycle and splitting time………………………………………….9
P07 - Heater outputs logic (by PYROSENSE or by 3rd party sensor)…..….10
P08 - Snow sensor sensitivity ……………………………………………..……10
P88 - Snow detection threshold…………………………………………………10
P09 - Number of snow sensors connected……………….……………….….. 11
P10 - Test conditions mode…………………………………………………….. 11
Save changes end return to normal display………….………………...….…. 11
Restore default values…………………………………………………………….11
DIP Switch settings………………………………………………………………..12
DIP switch S2 - Short measuring times (test only)…………………………... 12
DIP switches S3 and S4 – heaters sequencing logic………………………... 12
Enable/Disable zones……...……………………………………………………... 13
Temperature reading errors……………………………………………………...14
Ambient temperature sensor readings out of range…………………………..14
Communication error with one or more snow sensors………………………..14
Upper limit temperature sensor is not connected or short circuit…………... 14
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Owner’s manual & Technician Settings
Pg. 2

Introduction
The PYROCON12 offers smart and easy control over the PYRO Snow & Ice Melting system.
It can operate up to 4 snow melting zones and one auxiliary zone, with selectable sequencing method.
Typical applications include driveways, sidewalks, loading docks, stairs, pavements and gutters.
The backlit LCD screen provides full interface and information to the system status.
The Use of several zones staggering allow covering larger area for snow melting with less available
electrical power.
The PYROCON12 offers various operating and programming options such as:
- Switchable temperature scales (°F or °C) - Adjustable Lower ambient temperature limit to stop
- Both Automatic and Manual modes heaters (lockout)
- Adjustable heaters cycle and splitting times - Energy saving temperature limit
- Adjustable heaters hold on off delay - Adjustable snow sensor sensitivity
- Optional auxiliary control based 3rd party - Commissioning/Test environment
snow sensor (e.g. Gutter sensor)
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Owner’s manual & Technician Settings
Pg. 3
Optional 3rd party sensor
(e.g. Gutter or Pavement sensor)
Snow & Ice sensor/sensors
PYROSENSE
Upper limit sensor
PYROULSS
PYROCON12
Zone
1
#1#2#3#4
(Optional)
General system layout
Zone
5
Zone
2Zone 3Zone 4Auxiliary control (e.g. Gutter or
Pavement heaters)
Contactors

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Owner’s manual & Technician Settings
Pg. 4
Wiring diagram for stand alone configuration
1 2 Z5 22
120VAC
24VAC
~N
RC
External transformer
120/24VAC,25VA
Important!
The PYROCON12 does not
include an integral EGFPD
(Equipment Ground Fault
Protection Device).
EGFPD needs to be provided
in the end application.
PYROSENSE
#4
(optional)
PYROSENSE
#3
(optional)
PYROSENSE
#2
(optional)
PYROSENSE
#1
(last in comm. Line)
421
Supply
PYROULS
Upper limit Sensor
10K@25°C
1 2 3
GIT-1 (Aux)
Gutter ice sensor
(optional)
Black
Red
White
PYROCON12
R
R
C
C
R
C
Z1
Z2
Z3
Z4
A
B
3
To contactors
5EGFPD
C
RCB A
Blue
Red
Black
White
RCB A
Blue
Red
Black
White
RCB A
Blue
Red
Black
White
RCB A
Blue
Red
Black
White
JBOX JBOX JBOX JBOX
Communication cable (A,B)
Jacketed shielded twisted pair,
120 Ohm, 18AWG - Up to 500 ft / 150 m
Connect end side of shield to ground
Power cable (R,C)
18AWG - Up to 500 ft / 150 m,
12AWG – Up to 1000 ft / 300 m

1/2” NPT
R
C
AB
A,B
R,C
A,B
R,C
PYROSENSE
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Owner’s manual & Technician Settings
Pg. 5
Connecting snow sensors to the system
The system can be configured to operate with 1, 2, 3 or 4 snow sensors.
Each snow sensors must have different MAC address in order to communicate with the main board.
The PYROSESE snow sensors series includes 4 different part numbers, each is factory pre-configured
with unique MAC address as follows:
PYROSENSE MAC Address 1
PYROSENSE2 MAC Address 2
PYROSENSE3 MAC Address 3
PYROSENSE4 MAC Address 4
The snow sensors will control zones
upon the following logic:
From
system
JBOX and Conduits
(supplied by installer)
Cable length from
PYROSENSE
3.28ft / 1m
Communication cable (A,B)
Jacketed shielded twisted
pair 120 Ohm,
18AWG - Up to 500ft / 150m
Important! When connecting more than
one sensor, snow sensor 1 must be
connected last in communication line.
Shield Shield
Notes:
- The number of snow sensors connected must be configured in section P09 of the technician settings.
- When one of the snow sensors cannot be viewed through communication (faulty or not connected),
the values on snow sensor 1 will be used instead.
The PYROSENSE is supplied with:
1. A plastic cap, to protect the sensor from dust and debris for when the sensor
is not in use (off season).
Important! The protective cap must be removed before use of the sensor.
If the protective cap is not removed, the sensor will not detect snow!
2. Plastic spikes, to be used if necessary, to keep birds off the sensor.
Number of
sensors
connected Sensor
#Zones
controlled
by the sensor
1 1,2,3,4,5*1
21,2
3,4,5*
1
2
31
2
3,4,5*
1
2
3
4
1
2
3
4,5*
1
2
3
4Power cable (R,C)
18AWG - Up to 500ft / 150m
12AWG - Up to 1000ft / 300m
*Zone 5 - optional
Shield

Operating instructions
Turning the system ON and OFF
Press the [SELECT] button to switch between modes:
“Automatic”
Heating will start and stop automatically depending on snow detection by the
snow sensor/sensors.
“Manual ON”
Heating will start regardless of snow sensor measurements and will stop after a
preset time (pls. refer to the “Manual ON” section in the technician settings P05).
Note: Mode will always return to “Automatic” after switching the unit OFF and ON.
Press and hold the [ON] button for 0.5 seconds to turn the system ON or OFF.
The words “ON” or “OFF” will appear on display.
Selecting Automatic or Manual mode
Selecting temperature scale
Press the [+] button for Celsius.
Press the [-] button for Fahrenheit.
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Owner’s manual & Technician Settings
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Heaters indication
Heater ON Heater OFF
The number beneath the heater icon
indicates the heater stage (1 to 5).
Stg.
1Stg. 2Stg. 3Stg. 4Stg. 5
Black icon – Heater ON
White icon – Heater OFF
A solid snow flake icon will appear on display while sensing snow and during normal
heaters operation.
Snow flake icon and digital time indication
A blinking snow flake icon will appear on display during heaters off delay or when manual mode is
activated. The digital clock will count down the remaining time until the heaters are turned off.
The snow flake icon will disappear from display as long as the heaters are turned off.

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Owner’s manual & Technician Settings
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P01 - Temperature set point
Move DIP switch S1 located on the side of thermostat to ON position to
enter technician settings mode.
“P01” and the temperature set point will appear on display.
Use the [+] and [-] buttons to adjust the temperature set point.
Range: 19…45°F / -7…+7°C
As long as the ambient temperature is lower
than the temperature set point P01, the
PYROCON will turn ON upon receiving a
positive snow signal from the snow detector. Temperature
set point
Technician settings
Use the technician settings mode to view and adjust the following parameters:
P01 Temperature set point
P02 Lower ambient temperature limit to stop
heaters
P03 Energy saving, upper slab temperature
limit to stop heaters
P04 Time delay before stopping the heaters
P05 ON time for manual mode
P06 Heaters cycle time / Splitting time
P07 Sensors and heaters control logic
P08 Snow sensor sensitivity
P88 Snow detection threshold
P09 Number of snow sensors connected
P10 Commissioning / Test mode
Restore defaults
Move DIP switch S1 located on the side of thermostat to ON position.
Press the [SELECT] and [+] buttons simultaneously to move forward to the next
technician parameter.
Press the [SELECT] and [-] buttons simultaneously to return to the previous
technician parameter.
Snow
detector
Ambient
temperature
sensor
Enter technician settings mode
Enter technician
settings mode
Important: Changes made to technician parameters will not take effect as
long as DIP switch S1 is in ON position. Save changes
and exit
technician
settings mode
Parameters:
Save changes and exit technician settings mode
Move DIP switch S1 located on the side of thermostat to OFF position.

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Owner’s manual & Technician Settings
Pg. 8 Cont’
Technician settings (Cont’)
temperature
on heaters
sensor
P03 – Upper limit temperature for heating
Press the [SELECT] and [+] buttons simultaneously.
“P03” and the slab upper limit temperature will appear on display.
Use the [+] and [-] buttons to adjust the upper limit temperature.
Range: +41…+86°F / +5…+30°C Default: 86°F / +30°C
Press the [SELECT] and [+] buttons simultaneously again.
The word “ON” or “OFF” will appear on display.
Use the [+] and [-] buttons enable (ON) or disable (OFF) the P03
parameter.
If disabled, the heaters will work regardless of the upper limit.
Press the [SELECT] and [+] buttons simultaneously again.
The display will show the temperature on the upper limit sensor.
Upper limit
temperature
Set point
enabled P03 disabled
P02 - Lower limit temperature for heating
Press the [SELECT] and [+] buttons simultaneously.
“P02” and the low limit temperature will appear on display.
When the temperature on the temperature sensor drops below the low
temperature limit, the heating system will stop.
Use the [+] and [-] buttons to adjust the temperature set point.
Range: -4…+23°F / -20…-5°C Default: -5°F / -20°C
Press the [SELECT] and [+] buttons simultaneously again.
The word “ON” or “OFF” will appear on display.
Use the [+] and [-] buttons enable (ON) or disable (OFF) the P02
parameter.
If disabled, the heating system will operate without low temperature
limitations.
Low limit
Temperature
P02
enabled P02 disabled

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Owner’s manual & Technician Settings
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Technician settings (Cont’)
P05 - Manual mode ON time
Press the [SELECT] and [+] buttons simultaneously.
“P05”, “On” and the “Manual ON” mode time period will appear on display.
The hours will blink.
The delay time parameter defines a time frame in which the heaters remain
ON after receiving an “Manual ON” command.
Use the [+] and [-] buttons to adjust the hours of the working time.
Range: 00...99 hours Default: 6 hours
Press the [SELECT] and [+] buttons simultaneously again.
The minutes will blink.
Use the [+] and [-] buttons to adjust the minutes of the working time.
Range: 00...59 minutes Default: 00 minutes
Manual ON
hours
Manual ON
minutes
P06 – Heaters cycle and splitting time
Press the [SELECT] and [+] buttons simultaneously.
“P06”, “SP” and the splitting time will appear on display.
The minutes will blink.
The heaters cycle / splitting time parameter defines the working time of the
heaters when working in sequence.
Example: the splitting time is set to 10 minutes and 4 heaters work in
sequence, each heater will be ON for 2.5 minutes (10/4=2.5).
Use the [+] and [-] buttons to adjust the splitting time.
Range: 10...1999 minutes Default: 24 minutes.
Splitting time
Cont’
P04 -Time delay before stopping the heaters
Press the [SELECT] and [+] buttons simultaneously.
“P04”, “dL” and the time delay before stopping the heaters (Hold ON) will
appear on display. The hours will blink.
Use the [+] and [-] buttons to adjust the hours of the time delay.
Range: 00...99 hours Default: 00 hours
Press the [SELECT] and [+] buttons simultaneously again.
The minutes will blink.
Use the [+] and [-] buttons to adjust the minutes of the time delay.
Range: 00...59 minutes Default: 30 minutes
Note 1. The time delay countdown will start when the snow detection signal
from snow sensor will switch from positive to negative.
Note 2. The staggering sequence will continue during the time delay period.
Time delay
hours
Time delay
minutes

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Owner’s manual & Technician Settings
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P08 - Snow sensor sensitivity
Press the [SELECT] and [+] buttons simultaneously.
“P08” and the snow sensor sensitivity value will appear on display.
Use the [+] and [-] buttons to adjust the sensitivity.
Range: 20...80 % (20% - Less sensitive, 80% - more sensitive), Default: 50 %
Snow sensor
sensitivity
P88 - Snow detection threshold
Press the [SELECT] and [+] buttons simultaneously.
“P88” and the snow sensor threshold will appear on display.
Use the [+] and [-] buttons to adjust the threshold.
Range: 00...60 minutes Default: 5 minutes
If the threshold is not reached, the logic of turning the heaters either ON or OFF will
not be affected by snow detection.
During countdown to threshold time, the snow flake icon will flash.
Snow detection
threshold
Technician settings (Cont’)
P07 - Heaters outputs logic controlled by PYROSENSE snow melt sensor or by 3rd party sensor
Note: 3rd party sensors - i.e. gutter or pavement sensors – CIT, GIT, SIT by eti.
Outputs controlled
by PYROSENSE Outputs controlled by 3rd party sensor
0All outputs -
11,2,3,4 5
2-All outputs
3
Comments
The display will not show the ambient
temperature and will remain blank.
Outputs 4 and 5 will turn ON or OFF together.
Default.
Outputs 4 and 5 will turn ON or OFF together.1,2,3 4,5
Value
Press the [SELECT] and [+] buttons simultaneously.
“P07” and the figures “0”, “1”, “2” or “3” will appear on display.
Use the [+] and [-] buttons to define the heaters logic (model dependent) as follows:
1-5 by PYROSENSE
4 & 5 Together 1-4 by PYROSENSE 5 by 3rd party sensor 1-5 by 3rd party sensor 1-3 by PYROSENSE 4-5 by 3rd party sensor

Technician settings (Cont’)
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Owner’s manual & Technician Settings
Pg. 11
P10 - Test conditions mode / Technician commissioning mode
Turn ON test conditions to check the functionality of the system regardless of
sensors parameters (i.e. during the summer).
In test conditions, the Ambient temperature is always -5°C/23°F.
Note: In order to trigger the system and activate the heaters, use some water to
wet the circuit on top of the snow sensor.
Press the [SELECT] and [+] buttons simultaneously.
“P10” will appear on display. The hours will blink.
Use the [+] button to enter test/commissioning mode – the word “Test” will
appear on display.
Use the [-] button to manually exit test/commissioning mode – the word
“Test” will disappear from display.
Note: If the technician did not manually exit test/commissioning mode, the unit
will automatically return to normal mode after 5 hours.
In order to save changes and return to normal display, move DIP switch S1 back to
OFF position.
Test
conditions
mode
Restore default values
Important: Make sure the unit is turned OFF (the word “OFF” should appear on display).
Move DIP switch S1 to ON position.
Press and hold the [ON] button for 10 seconds. The thermostat will beep.
Move DIP switch S1 back to OFF position.
P09 – Number of snow sensors connected
Press the [SELECT] and [+] buttons simultaneously.
“P09” and the number of snow sensors connected will appear on display.
Use the [+] and [-] buttons to select 1, 2, 3 or 4 snow sensors.
Number of
snow sensors
Save changes and return to normal display
Important: Changes made to technician parameters will not take effect as
long as DIP switch S1 is in ON position.

Technician settings (Cont’)
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Pg. 12
Use DIP switch S2 to short the
- “ON” - Short measuring times – for test/commissioning only (measuring times will be divided to 60).
- “OFF” - Normal operation.
Short measuring times: A real 1 hour will take 1 minute and a real 1 minute will take 1 second.
DIP switch S2 - Short measuring times (test only)
DIP switches S3 and S4 – heaters sequencing logic
Use DIP switches S3 and S4 to define the sequencing logic of the heater (zones) as follows:
S3 OFF, S4 OFF
All 4 outputs work per request from the snow sensor(s)
S3 OFF, S4 ON
Outputs 1+3 and outputs 2+4 work together (according to splitting time)
Note: Do not use this configuration with more than two snow sensors connected.
S3 ON, S4 OFF
Outputs 1,2 and 3 work in sequence (according to splitting time) and output 4
works continuously.
Note: Do not use this configuration with more than two snow sensors connected.
S3 ON, S4 ON
All 4 outputs work in sequence (according to splitting time)
Note: Do not use this configuration with more than two snow sensors connected.
Note: if output 5 is set to work together with outputs 1-4, (see “Heater output no. 5 logic” in the technician
settings), it will operate the same as output 4.

Technician settings (Cont’)
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Owner’s manual & Technician Settings
Pg. 13
Follow the steps below to enable or disable each of the 5 zones.
By default, all zones are enabled.
1. Turn the thermostat OFF.
2. Press and hold both the [+] and the [-] buttons simultaneously for 10 seconds.
3. Choose the required zone using the [Select] button. Selected zone number will appear on display
and the heater icon will flash.
4. Use the [+] button to enable the selected zone (black heater icon).
5. Use the [-] button to disable the selected zone (white heater icon).
6. Repeat steps above 3 to 5 for any required zone.
7. Press and hold both the [+] and the [-] buttons simultaneously again for 5 seconds to return to
normal display.
Note: Disabled zones will be ignored in splitting time calculations:
Example: the splitting time is set to 60 minutes and heaters are set work in sequence.
3 Heaters enabled and 1 heater disabled.
With all heaters enabled: Each heater will be ON for 15 minutes (60/4=15).
With 3 heaters enabled and 1 heater disabled: Each heater will be ON for 20 minutes (60/3=20).
Enable/Disable zones
[+] & [-]
(10 sec.) [Select] [Select] [Select]
54321
[-] [+] [-] [+] [-] [+] [-] [+] [-] [+]
[Select] [+] & [-] (5 sec.)
Black icon – Zone enabled
White icon – Zone disabled

Temperature reading errors
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Ambient temperature sensor readings (on snow sensor)
are out of reliable measuring range
Ambient temperature < -9°F/-23°C
Ambient temperature > 54°F/12°C
Upper limit
temperature
Sensor error
Error 2 – Upper limit temperature sensor is not connected or short circuit
“SensErr 2” Will appear on display.
The system will continue to operate regardless of the upper limit temperature.
Required actions:
1. Refer to P03 section of the technician settings.
2. Check the temperature value and disable the sensor if needed.
3. Replace the sensor.
The system will continue to operate using constant predefined values.
In addition, the display will alternate between “LO” and -11°F/-24°C
for low temperature readings, and between “HI” and 55°F/13°C for
high temperature readings.
Communication
error with snow
sensors
Error 1 – Communication error with one (or more) snow sensors
“SensErr 1” Will appear on display.
If the system is configured to work with more than 1 snow sensor, the faulty
snow sensor number will appear on display: P01, P02, P03 or P04.
The system will use readings from snow sensor 1 instead of the missing
readings from the faulty snow sensor.

Notes
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Move DIP switch S1 located on the side of thermostat to ON position.
Adjust the temperature set point.
Above this temperature the outputs to the heaters will not be activated.
Adjust and enable/disable the low limit temperature.
When temperature on snow sensor drops below the low temperature limit, the
heating system will stop.
Adjust and enable/disable the upper limit temperature, and display
temperature on heaters sensor.
Note: If the upper limit control is disabled, the heaters will work regardless of
the upper limit.
Adjust the time delay before stopping the heaters.
Note 1. The time delay countdown will start when the snow detection signal
from snow sensor will switch from positive to negative.
Note 2. The staggering sequence will continue during the time delay period.
Adjust the “Manual ON” mode time period.
The delay time parameter defines a time frame in which the heaters remain
ON after receiving a “Manual ON” command.
Adjust the splitting time. The heaters cycle / splitting time parameter defines
the full cycle working time of all the heaters when working in sequence.
Adjust the snow sensor sensitivity value
(20% - Less sensitive, 80% - more sensitive)
Select the number of PYROSENSE snow sensors connected.
Turn ON test conditions to check the functionality of the system regardless of
sensors parameters. Use some water to wet the circuit on top ofthe snow
sensor. Note: If the technician did not manuallyexit test/commissioning mode,
the unit will automatically return to normal mode after 5 hours.
Move DIP switch S1 located on the side of thermostat to OFF position.
Enable/Disable
1 – Enable
0 - Disable
Adjust
+41…+86°F
+5…+30°C
Def: +30°C/+86°F
Enable/Disable
1 – Enable
0 - Disable
Display
temperature
on heaters
Adjust hours
00…99
Def: 00
Adjust minutes
00…59
Def: 30
Adjust minutes
10…1999
Def: 24
Select
0...3
Def. 0
Adjust
20...80%
Def: 50%
Select
1,2,3 or 4
Def: 1
Adjust
Adjust
-4…+23°F
-20…-5C°C
Def: -20°C/-5°F
Enable/Disable
P01
Temperature
set point
P02
Low limit
temperature
P03
Upper limit
temperature
P04
Time delay
P05
Manual ON
P06
Splitting time
P07
Logic of sensors
And outputs
P08
Snow sensor
sensitivity
P09
Number of
snow sensors
P10
Test mode
(commissioning)
Save changes
and Exit
technician
settings
Enter
technician
settings
Adjust hours
00…99
Def: 6
Adjust minutes
00…59
Def: 00
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Restore default values
Important: Make sure the unit is turned OFF (the word
“OFF” should appear on display).
Move DIP switch S1 to ON position.
Press and hold the [ON] button for 10 seconds.
Move DIP switch S1 back to OFF position.
DIP switch S2 - Short measuring times (test only)
- “ON” - Short measuring times – for test/commissioning only
(measuring times will be divided to 60).
- “OFF” - Normal operation.
Short measuring times: A real 1 hour will take 1 minute and a
real 1 minute will take 1 second.
DIP switches S3 and S4 – heaters sequencing logic
Use DIP switches S3 and S4 to define the sequencing logic of
the heater (zones) as follows:
All 4 outputs work per request from the snow sensor(s)
Outputs 1+3 and outputs 2+4 work together (by splitting time)
Note: Do not use this configuration with more than two snow
sensors connected.
Outputs 1,2 and 3 work in sequence (by splitting time) and
output 4 works continuously.
Note: Do not use this configuration with more than two snow
sensors connected.
All 4 outputs work in sequence (by splitting time)
Note: Do not use this configuration with more than two snow
sensors connected.
Note: if output 5 is set to work together with outputs 1-4, (see
“Heater output no. 5 logic” in the technician settings), it will
operate the same as output 4.
Enable/Disable zones
Turn Unit OFF.
While OFF, press both the [+] and [-] buttons for 10 sec.
Press the [Select] button to select zone.
Press the [+] and [-] buttons enable/disable the selected zone.
Black - Enabled zone. White – Disable zone.
Press both the [+] and [-] buttons for 5 seconds to exit.
“0” - 1-5 by PYROSENSE. 4 & 5 operate together.
“1” - 1-4 by PYROSENSE. 5 by 3rd party.
“2” - 1-5 by 3rd party. Temperature display blank.
“3” - 1-3 by PYROSENSE. 4 & 5 by 3rd party.
Define heaters control by
PYROSENSE sensor
or by 3rd party sensor.
PYROCON12 | Fast Reference Guide
P88
Snow sensor
threshold
Adjust minutes
00…60
Def: 5
Adjust the threshold.
If the threshold is not reached, the logic of turning the heaters either ON or
OFF will not be affected by snow detection.
During countdown to threshold time, the snow flake icon will flash.
Rev
5.2.4
Important: Changes made to technician parameters will not take effect
as long as DIP switch S1 is in ON position.