Meler MICRON+ TPD User manual

ADHESIVE
MELTER
MICRON+TPD
INSTRUCTIONS
MANUAL
MA-5160-ENG 140920
GLUING SOLUTIONS

Published by:
Focke Meler Gluing Solutions, S.A.
Pol. Arazuri-Orkoien, c/B, nº3 A
E-31170 Arazuri - Navarra - Spain
Phone: [phone]
[e-mail] - www.meler.eu
Focke Group
Edition september 2020
© Copyright by Focke Meler
All rights reserved. Its reproduction, diffusion or use by electronic or other
means of all or any part of this document without the express authorization of
its owner is strictly prohibited.
The specifications and information contained in this manual may be modified
without prior notice.
The official language of this manual is only the English language. The
remaining versions of the manual in other languages are mere translations
without any official value or efficacy. In case of discrepancies or contradictions
between the English version of the manual and any other version of the manual
written in another language, the English version will prevail.
MELTERS
EXXXXXX

MA-5160-ENG MICRON+TPD ADHESIVE MELTERTABLE OF CONTENTS
TABLE OF CONTENTS
1. SAFETY GUIDELINES 1-1
General 1-1
Symbols 1-1
Mechanical components 1-2
Electrical components 1-2
Hydraulic components 1-2
Pneumatic components 1-2
Thermal components 1-3
Materials 1-3
Noise emission declaration 1-3
Intended use 1-4
Limited use 1-4
2. INTRODUCTION 2-1
Description 2-2
Modes of operation 2-2
Hot-melt melter identification 2-2
Micron+ TPD series range 2-3
Main components 2-4
Control panel components 2-5
Automatic feeder main components (optional) 2-6
General 2-6

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS
3. INSTALLATION 3-1
Introduction 3-1
Installation requirements 3-1
Free space 3-1
Electrical Consumption 3-2
Compressed air 3-2
Other factors 3-3
Unpacking 3-3
Contents 3-3
Mounting the equipment 3-3
Electrical power connection 3-4
Pneumatic connection 3-4
Hose and applicator connection 3-4
Automatic feeder assembly 3-5
Electrical connections 3-5
Pneumatic connection 3-5
Suction tube connection 3-6
Placing the suction tube 3-6
Parameter Programming 3-6
External I/O connections 3-7
Pressure value reading connection 3-8
Pressure sensor connection 3-8
Description of I/O Connections 3-9
Solenoid valve without manual override 3-10
4. MELTER OPERATION 4-1
General information 4-1
Filling the tank 4-2
Manual starting up the melter equipment 4-2

MA-5160-ENG MICRON+TPD ADHESIVE MELTERTABLE OF CONTENTS
Manual pumping permmision 4-3
Melter equipment display 4-4
General characteristics 4-5
Navigation icons 4-5
Save changes 4-5
Explanation of the screen contents 4-5
Home display 4-6
General temperature status 4-6
Alarms status 4-7
Calendar status 4-7
Adhesive level status 4-7
Pumping status 4-8
Temperature status 4-8
Temperature and Heating Shortcut displays 4-9
Programming of temperatures 4-10
Programming of statuses 4-10
Calendars 4-10
Units and Language Menu 4-11
Date and time configuration 4-11
Alarms and warnings 4-12
Main Menu 4-12
‘1. Heating’ Menu 4-13
1.1 Heating zones 4-13
1.2 Sequential Heating 4-14
1.3 Inhibitions 4-14
1.4 Auto Standby - OFF 4-15
1.5 Extra temperature settings 4-16

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS
‘2. General settings’ Menu 4-17
2.1 Password management 4-17
2.2 Extra settings 4-18
2.3 Configuration of input and output signals 4-19
2.4 Restore default values 4-19
‘3. Statistics’ Menu 4-20
‘4.Charge’ Menu 4-20
Screen 1: Minimum adhesive level sensor 4-20
Screen 2: Automatic adhesive feeder 4-20
Automatic pumping block function 4-21
‘Automatic pumping block’ enabled 4-21
‘Automatic pumping block’ disabled 4-22
‘Turning off after resetting’ function 4-23
‘Turning off after resetting’ enabled 4-23
‘Turning off after resetting’ disabled 4-24
Configuration of turning on and activating pumping 4-24
Wireless communication (Wi-Fi) 4-26
Connection configuration 4-26
Standby function 4-27
Use of the automatic feeder 4-28
Start up and automatic process 4-28
Sensitivity adjustment 4-29
Positioning of the level sensor 4-29
Turning off the melter equipment 4-30
Use of hydraulic pressure display 4-30
Switching on and using the instrument 4-31
Pressure display programming 4-32
Application for PC 4-34

MA-5160-ENG MICRON+TPD ADHESIVE MELTERTABLE OF CONTENTS
5. MAINTENANCE 5-1
Equipment cleaning 5-1
System depressurisation 5-2
Access to pneumatic unit 5-3
Maintenance of the filters 5-3
Changing the pump filter 5-3
Changing the inlet filter 5-4
Cleaning the tank 5-5
Changing adhesive type. 5-5
Cleaning burnt adhesive 5-5
Emptying the tank 5-6
Safety Thermostat 5-6
Automatic feeder maintenance
5-7
Cleaning of the unit 5-7
Pneumatic system 5-7
Control of the load sensor 5-8
Inspection of the aspiration tube 5-8
Filter maintenance 5-8
Control of pneumatic vibrator 5-8
Sensitivity adjustment of the capacitive sensor 5-9
Sensitivity adjustment of the Tank capacitive sensor 5-9
Sensitivity adjustment of the automatic feeder capacitive sensor 5-10
Verification of the Tank sensor regulation 5-10
Remove the equipment from its base 5-11
Verification of the automatic feeder capacitive sensor regulation 5-11

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS
6. TECHNICAL CHARACTERISTICS 6-1
Generals 6-1
Dimensions 6-1
Automatic Feeder 6-3
7. ELECTRICAL DRAWINGS 7-1
8. PNEUMATIC DIAGRAM 8-1
Components list 8-1
7 cm3/stroke pump 8-1
Pneumatic connection for 7 cm3/stroke PUMP 8-2
Pneumatic diagram for 7 cm3/stroke PUMP 8-3
Pneumatic diagram automatic feeder 8-4
9. SPARE PARTS LIST 9-1
A. TANK ASSEMBLY 9-4
B. DISTRIBUTOR UNIT 9-5
C. PUMP ASSEMBLY 9-6
D. PNEUMATIC UNIT ASSEMBLY 7cc 9-7
E. CHASSIS ASSEMBLY 9-8
F. ELECTRONIC ASSEMBLY 9-9
G. ELECTRIC ASSEMBLY 9-10
H. FILTER- SENSOR ASSEMBLY 9-11
I. SUCTION TUBE 9-12
J. VALVE ASSEMBLY 9-13

MA-5160-ENG MICRON+TPD ADHESIVE MELTERTABLE OF CONTENTS
FCC - REGULATORY NOTICES 10-1
RF exposure safety 10-1
Class A device notice 10-1
ISED - REGULATORY NOTICES 10-2
RF exposure safety 10-2
CAN ICES-003 10-2
AVIS DE CONFORMITÉ RÉGLEMENTAIRE - ISED 10-3
Sécurité d'exposition aux RF 10-3
CAN NMB-003 10-3
EC DECLARATION OF CONFORMITY 11-1

FOCKE MELER GLUING SOLUTIONS TABLE OF CONTENTS
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