Mercia Garden Products 03DTSHPN1008FGC31TWSA-V1 Instruction manual

P 1
03DTSHPN1008FGC31TWSA-V1
DIP TREATED SHIPLAP PENT 10FT X 8FT FULLY GLAZED CONCENTINA 3 1 TALL WINDOW
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for
maintenance, annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree
causing damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of
heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur
during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided
but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to
prevent the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof
treatment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The
cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least
25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of children's
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting
or using this product.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.

P 2
03DTSHPN1008FGC31TWSA-V1
Please retain product label and instructions for future reference
20
12 13
11
18
32
14 15 16 17
19
2345
6789
21
22
30
29
28
27
26
25
24
23
Overall Dimensions:
Width = 3024mm
Depth = 2471mm
Height = 2162mm
Base Dimensions:
Width = 2924mm
Depth = 2395 mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
10
Door Panel Back Panel
1458mmX1981mm
Short Panel
856mmX1776mm
Short Window
Panel
AI-03S22SHTCD2033X2025-V1
QTY 1
Internal Panel
1712mmX1760mm
Floor Roof Storage Door
Panel
Side Panel
1712mmX1776mm
1
Storage Door
Secondary Door
Master Door
AI-PRMFGMD600X1715-V1
QTY 1
Under Roof
Storage Gable Left
Veranda
Storage Floor Double Boarded Gable Top Gable Top Right Gable Top Left
Storage Gable Right
Floor Blocks - 27x44x400mm QTY 3
Cover Trim - 12x56x1980mm QTY 1
2x Cover Trim - 12x56x2000mm QTY 2
Cover Trim - 12x56x2011mm QTY 1
Cover Trim - 12x56x2040mm QTY 1
Cover Trim - 12x56x2070mm QTY 1
Cover Trim - 12x56x2080mm QTY 2
Side Fascia - 12x111x1228mm QTY 4
Front Fascia - 12x111x1512mm QTY 2
F2744-400mm
S12111-1557mm
Door Stop QTY 1
33
37
Felt QTY 1
34
38
35
39
36
Press Lock QTY 1
Handle QTY 1
Barrel Bolt QTY 4
Door Handles QTY 2
Fixing Kit continues on P3
AI-S21SHPP1458X1981-V1
QTY 2
AI-S21SHPPTOV856X1776-V1
QTY 1
AI-03S21SH1TFWC856X1776-V1
QTY 1
AI-S21SHPPTOV1712X1760-V1
QTY 1
AI-S21MBF1456X1753-V1 AI-S21MBPR1000X2455-V1
AI-03S21SHSD827X2026-V1
QTY 1
AI-S21SHPPTOV1712X1776-V1
QTY 1
AI-03S21SHPGL571X2107-V1
QTY 1
AI-03S21SHPGR571X2107-V1
QTY 1
AI-S21MBURF2118X641-V1
QTY 1
AI-S21STVF2087X628-V1
QTY 1
AI-S21MBF825X614-V1
QTY 1
AI-S21SHDBPGT1712X320-V1
QTY 1
AI-S21SHPGTR1712X320-V1
QTY 1
AI-S21SHPGTL1712X320-V1
QTY 1
S12111-1228mm
S1256-1980mm
S1256-2000mm
S1256-2011mm
S1256-2040mm
S1256-2070mm
S1256-2080mm
QTY 2 QTY 3
AI-PRMFGSD600X1715-V1
QTY 1
AI-PRMFBMD600X1715-V1
QTY 1
PLY TRIANGLE
PI-07-0162
PI-07-0114
PI-07-0159
PI-07-0001
31
Door Trim - 16x60x1698mm QTY 2
S1660-1698mm (rounded edge)
Press Lock Base-
28x28x95mm
QTY 2
F2828-95mm
Plain Door
AI-PRMFGPD600X1715-V1
QTY 1
Internal Panel Framing - 44x44x1905mm QTY 1
F4444-1905mm

41
42
43
P 3
Please retain product label and instructions for future reference
Step 1
Parts needed - No.7 QTY 2
Place oors (No.7) on a rm and
level base, ensure base has suitable
drainage free from areas where standing
water can collect. (See front page on base
requirements). Fix the two oor panels
together as shown using 50mm screws at
an angle and alternate the positions.
10x50mm Screws
50mm
screw
Pre drill
hole
7
7
IMPORTANT: Pre-drill before xing screws.
7
22
22
22
*This building can be built with the shed on the LEFT hand side. Follow the
same steps but be aware to position panels to the opposite side.*
Secure the oor (No. 7) to the
Floor Blocks (No.22) using 2x30mm
screws per Floor Block.
6x30mm Screws
Pre drill
hole
30mm
screw
Step 2
Parts Needed - No. 22 QTY 3
IMPORTANT: Pre-drill before xing screws.
7
7
Pre drill
hole
30mm
screw
Step 3
Parts Needed - No. 18 QTY 1
Secure the Storage Floor (No. 18) to the
assembly from Step 2, using 2x30mm
screws per Floor Block.
6x30mm Screws
IMPORTANT: Pre-drill before xing screws.
18
Butt Hinge QTY 12
Key Plate QTY 1
Turn Button QTY 4
Fixing kit cont..
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
PI-07-0066
PI-07-0017
PI-07-0034
40
Mortice Lock QTY 1
PI-07-0017
50mm Screw x 125
Felt Tacks x 130
30mm Screw x 139
40mm Screw x 8
10mm Screw x 16
70mm Screw x 6
*This building can be built with the shed on the
LEFT hand side. Follow the same steps but be
aware to position panels to the opposite side.*
Nail Bag
There may be extra screws present in the nail bag
25mm Screw x 18

P 4
Please retain product label and instructions for future reference
Step 4
Parts Needed - No. 2 QTY 1
- No. 3 QTY 1
Fix the side of the short panel (No. 3)
against the framing of the back panel (No. 2)
with 3x50mm screws as shown in diagram.
Do not secure the building to the Floor
until the roof is tted.
3x50mm Screws
2
3
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
43
Step 5
Parts Needed - No. 4 QTY 1
Fix the side of the short panel (No. 3)
against the side of the short window panel
(No. 4) with 4x50mm screws as shown in
diagram.
Do not secure the building to the Floor
until the roof is tted.
4x50mm Screws
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
Step 6
Parts Needed - No. 2 QTY 1
Fix the side of the Back Panel (No. 2)
against the side of the other Back Panel
with 4x50mm screws as shown in
diagram.
Do not secure the building to the Floor
until the roof is tted.
4x50mm Screws
Pre drill
hole
50mm
screw
2
IMPORTANT: Pre-drill before xing screws.
1
Step 7
Parts Needed - No. 1 QTY 1
Place the door panel (No. 1) onto the
assembly next to the Window Panel
(No. 4). Fix with 3x70mm screws as
shown in diagram externally. Make
sure that the Framing is ush with
other Framing, not the cladding.
Do not secure the building to the
Floor until the roof is tted.
3x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
4
1

P 5
Please retain product label and instructions for future reference
Pre drill
hole
70mm
screw
Step 8
Parts Needed - No. 5 QTY 1
- No. 32 QTY 1
Fix the side Internal Panel (No. 5) against
the framing of the Door Panel (No. 1) with
3x70mm screws as shown in the diagram
externally. Make sure that the Framing is ush
with other Framing, not the cladding.
Then x the Internal Panel Framing (No. 32)
to the otherside of the Internal Panel (No. 5)
with 3x50mm screws as shown in the diagram
internally.
Do not secure the building to the Floor
until the roof is tted.
3x50mm Screws
3x70mm Screws
5
50mm
screw
1
32
IMPORTANT: Pre-drill before xing screws.
1
5
Step 9
Parts Needed - No. 20 QTY 1
- No. 21 QTY 1
Place the Gable Top Left/Right (No. 20/No. 21)
upon the top of the side panels, slotting
the groove of the boarding on the gable
into the tongue of the side panel as shown and
screw internally.
Fix with 4x50mm screws per gable top as
shown in diagram.
8x50mm Screws
Pre drill
hole
50mm
screw
21
20
IMPORTANT: Pre-drill before xing screws.
Step 10
Fix the edge of the Internal Panel Framing
(No. 32) to the inside of the Back Panel
(No. 2) externally with 4x50mm screws as
shown in diagram.
Make sure that the panels are in a square
position and use the Gable Top Right
(No. 20) as a guide so that you x the
screws correctly in a straight line.
4x50mm Screws
Pre drill
hole
50mm
screw
20
2
32
IMPORTANT: Pre-drill before xing screws.

P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
Step 11
Parts Needed - No. 6 QTY 1
Fix the side of the Side Panel (No. 6)
against the framing of the Back
Panel (No.2) with 3x 50mm screws
as shown in diagram.
Fix with 3x50mm screws as shown in
diagram.
Do not secure the building to the
Floor until the roof is tted.
3x50mm Screws
Pre drill
hole
50mm
screw
6
IMPORTANT: Pre-drill before xing screws.
Step 12
Parts Needed - No. 19 QTY 1
Place the Double Boarded Gable Top (No. 19)
on top of the Side Panel (No. 6) slotting
the groove of the boarding on the gable
into the tongue of the side panel as shown.
Fix with 4x50mm screws per gable top as
shown in diagram.
4x50mm Screws
19
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
12
13
Step 13
Parts Needed - No. 12 QTY 1
- No. 13 QTY 1
Place the Storage Gable Sides Left/Right
(No. 12/13) against the sides of the Internal
(No. 5) and Side Panel (No. 6) with the
boarding facing outwards as shown.
Fix with 4x50mm screws per gable as
shown in diagram.
Do not secure the building to the Floor
until the roof is tted.
8x50mm Screws
Pre drill
hole
50mm
screw
a
a
a
a
IMPORTANT: Pre-drill before xing screws.
6
5

Please retain product label and instructions for future reference
P 7
41
14
Pre drill
hole
30mm
screw
Step 15
Parts Needed - No. 15 QTY 1
- No. 14 QTY 1
- No. 41 QTY 6
Fix the master door (No.14) to the outside
of the door framing and secondary door
(No.15) to the attached plain doors with
3x butt hinges per door, using 6x30mm
screws per hinge.
*Ensure the doors open freely,
folding back into the building
unrestricted.
36x30mm Screws
15
IMPORTANT: Pre-drill before xing screws.
Step 16
Parts Needed - No. 31 QTY 2
- No. 36 QTY 2
- No. 39 QTY 4
- No. 40 QTY 1
- No. 42 QTY 1
Fit the mortice lock (No. 40) into the
recess and x in place with the screws
provided. Fit the key plate(No. 42) to the
opposite door using the 4X30mm screws
provided.
Fix door handles (No. 36) using 8x30mm
screws.
Fix the Door Trims (No. 31) to the plain
(No. 16) and secondary door (No. 15),
positioning the strip with a small overhang
to the right hand door. Fit the barrel bolts
(No. 39) to top and bottom of the door
strips as shown in diagram. Use 4x10mm
screws per barrel bolt.
Ensure doors open and close freely.
10x30mm Screws
16x10mm Screws
40
42 The Mortice Lock is Reversible
36
39
Pre drill
hole
31
31
IMPORTANT: Pre-drill before xing screws.
30mm
screw
10mm
screw
41
Step 14
Parts Needed - No. 16 QTY 1
- No. 41 QTY 3
Attach the Plain Door (No.16) to the
door panel using 3x butt hinges (No.41)
per door.
18x30mm Screws
Pre drill
hole
30mm
screw
16
IMPORTANT: Pre-drill before xing screws.

Please retain product label and instructions for future reference
P 8
Step 18
Parts Needed - No. 17 QTY 1
- No. 41 QTY 3
Secure the 3x hinge (No. 41) to the
storage door (No. 17) and the storage
door panel (No. 9).
Do not secure the building to the
Floor until the roof is tted.
18x25mm Screws
Pre drill
hole
25mm
screw
9
17
Storage Door hinges tted on the right
hand side of the door which means that
your door will open on the left side.
41
IMPORTANT: Pre-drill before xing screws.
41
Step 19
Parts Needed - No. 10 QTY 1
Place the assembled Verandas (No. 10)
ush to the building as shown to make
sure the building is square.
10
Step 20
Parts Needed - No. 8 QTY 3
Place the Roof Panels (No. 8) onto
the top of the building. Align the 3
Roof Panels so they sit square before
xing into position.
Do not secure the building to the
Floor until the roof is tted.
8
8
8
Step 17
Parts Needed - No. 9 QTY 1
Place the Storage Door panel (No. 9)
against the end of the Storage Gable Sides
(No. 11/12) and x into position internally.
Fix with 4x50mm screws per side internally
as shown in diagram.
Do not secure the building to the Floor
until the roof is tted.
8x50mm Screws
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
9
9
12
11

Please retain product label and instructions for future reference
P 9
Step 21
Fix the three Roof panels together using
50mm oset from each other as shown
in the diagram.
Do not secure the building to the
Floor until the roof is tted.
16x50mm Screws
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws. Step 24
Once the Roof is aligned and secure the
Floor can be xed into position.
Fix the building into place by screwing
through the panel into the oor making
sure to screw into the oor bearers.
*External panels not shown
34x50mm Screws
Pre drill
hole
50mm
screw
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
Step 23
Screw internally with 8x50mm screws
securing the roof panels (No. 8) x 3 to
all of the panels on the front and back
of the building.
Do not secure the building to the
Floor until the roof is tted.
*External panels not shown
16x50mm Screws
50mm
screw
8
88
IMPORTANT: Pre-drill before xing screws.
Step 22
Parts Needed - No. 11 QTY 1
Place the Under Roof(No. 11) into position,
making sure it is ush to the Door panel
and Storage section.
Fix in place making sure to screw through
the Roof framing.
14x30mm Screws
Pre drill
hole
30mm
screw
11

Please retain product label and instructions for future reference
P 10
Step 26
Parts Needed - No. 29 QTY 4
- No. 30 QTY 2
Fix the Fascias (4x No. 29 and 2x No. 30)
into position as shown.
No. 30 are for the front and (No. 29) are
for the side.
Fix in place using 3x30mm screws per
Fascia.
18x30mm Screws
30
29
29
29
29
30
Pre drill
hole
30mm
screw
IMPORTANT: Pre-drill before xing screws.
HANDLE
WITH CARE
12
3
4
Step 25
Parts Needed - No. 34 QTY 1
Cut the Felt (No. 34 ) into 3 sheets at 3100mm
lengths each and lay onto the roof.
*Ensure there is approximately 50mm of
overhang around the building.
Fix into place using 130 x felt tacks at
100mm intervals.
130x Felt tacks
Felt
tacks
1.
2.
3.
34

Please retain product label and instructions for future reference
Step 29
Parts Needed - No. 33 QTY 1
- No. 35 QTY 1
Pre drill holes and then x Chrome Handle
(No. 35) using 45mm bolt as shown in
diagram.
Fix Door Stop (No. 33) to bottom right of
the Storage Door Panel (No. 9) at the back.
Use 3x30mm screws.
2x45mm Bolt
3x30mm Screws
35
33
IMPORTANT: Pre-drill before xing screws.
P 11
Pre drill
hole
30mm
screw
Step 27
Parts Needed - No. 23 QTY 1
- No. 24 QTY 2
- No. 25 QTY 1
- No. 26 QTY 1
- No. 27 QTY 1
- No. 28 QTY 2
Fix the Cover Trims (No. 23, 2x No. 24,
No. 25, No.26, No.27 and 2x No. 28) into
position as shown.
Fix each strip into position using 3x30mm
screws per trim.
24x30mm Screws
24 28
25
24
26
27
28
23
Pre drill
hole
30mm
screw
IMPORTANT: Pre-drill before xing screws. Step 28
Parts Needed - No. 37 QTY 2
- No. 38 QTY 1
To x the lock to the Shed Door, rst x the Door
Blocks (No. 37) either side of the centre framing
of the Door with 4x40mm screws.
Once the Door Blocks are in place the Lock (No. 38)
can be xed in place as shown with 4x40mm
screws, making sure to align the key hole of the
lock to the key hole of the door.
8x40mm Screws
37
38
Pre drill
hole
40mm
screw
IMPORTANT: Pre-drill before xing screws.

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
Please retain product label and instructions for future reference
P 12
Button
Step 30
Parts Needed - No. 43 QTY 4
Attach two Turn Buttons (No. 43) to the Storage
Door Panel at the top and bottom of the door. Using
a 1x 30mm screw per Turn Button ensuring that the
screws go through into the Storage Door Panel
framing.
Attach two further Turn Buttons to the secondary
Door at the top and bottom of the door using
screws.
These Turn Buttons help to keep your doors
straight during high and low levels of
moisture content in the air.
4x30mm Screws
Pre drill
hole
43
43
43
43
43
IMPORTANT: Pre-drill before xing screws.
30mm
screw

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3
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