Mercia Garden Products 0634LOG249-V4 Instruction manual

P 1
0634LOG249-V4 (5x4m)
0634LOG249-V4: 5x4m Reverse apex cabin (34mm)
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.

2
13
Felt
4
5
6
7
8
9
10
11
14
15
16
17
18
19
20
21
Double Door Pack*
12
13
P 2
Please retain product label and instructions for future reference
0634LOG249-V4
Overall Dimensions:
Width = 5040mm
Depth = 4140mm
Height = 2724mm
Base Dimensions:
Width = 4808mm
Depth = 3808mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Short Window Pack*
QTY 2
Log 249 Gable - 4000mm
QTY 2
Starter Board - 34x66x5000mm QTY 2
LB34RT66-A-5000
Log Board - 34x120x4000mm QTY 25
LB34-A-4000
Log Board - 34x120x893mm QTY 30
LB34-B-893
Log Board - 34x120x2535mm QTY 6
LB34-B-2535
Log Board - 34x120x893mm QTY 12
LB34-C-893
Log Board - 34x120x1625mm QTY 24
LB34-B-1625
Log Board - 34x120x5000mm QTY 19
LB34-A-5000
Log Board - 34x45x5000mm QTY 2
LB34RG45-A-5000
Roof Board - 16x121x2114mm QTY 90
MB16-C-2114
Floor Board - 16x121x3739mm QTY 43
MB16-C-3739
Bearer - 44x58x3808mm QTY 2
F4458-3808-PT
Bearer - 44x58x4692mm QTY 14
F4458-4692-PT
Purlin - 45x120x5004mm QTY 3
F45120-A-5004
Eaves Frame - 27x44x2502mm QTY 4
F2744-2502
Fascia - 16x120x2118mm QTY 4
S16120-2118 (Angled)
Fascia - 16x120x2520mm QTY 4
S16120-2520
24
Storm Brace - 27x44x2000mm QTY 8
F2744-2000
22
23
Log Board - 34x120x5000mm
LB34-AD-5000
Log Board - 34x120x4000mm
LB34-AD-4000
*All components for the Windows and Doors are
shown in the Windows and Doors instruction
packs.
Closure Trim - 16x28x2400mm (approx length) QTY 16
S1628-2400
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
25

Pre-assembly
*Please note:
Each board interlocks at
either end in a staggered pattern.
Before securing ensure that the boards
are tted properly in their respective
tongues and grooves.
P 3
Please retain product label and instructions for future reference
Felt Tacks x600
70mm Screw x80
40mm Screw x674
30mm Screw x 96
80mm Bolt Set x16
Nail Bag

Pre drill
hole
70mm
screw
16
Step 1
Parts needed - No. 16 QTY 2
No. 17 QTY 14
Lay the Bearers (No. 16
& No. 17 ) onto a rm and level
surface (free from areas
where standing water can
collect) as shown in the
illustration.
Fix the framing together at
each corner using 8x70mm
screws, ensuring the frame is
ush.
8x70mm Screws
16
17
17
Example picture
2 screws per bearer per end
P 4
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
4
17
16
17
17 17 17 17 17 17 17 17 17 17 17
4
4
5
5
Pre drill
hole
70mm
screw
Following the same
method arrange the remaining
framing (No. 17) inside the
assembled frame.
*Ensure there is an equal
amount of space between each
frame.
Secure each of the frames in
place using 2x70mm screws for
each side of the bearer, ensuring
the framing remains level.
48x70mm Screws
Pre drill
hole
70mm
screw
Step 2 (See Pre-Assembly)
Parts needed - No. 4 QTY 2
No. 5 QTY 2
Place the boards (No. 4 & 5) on
to the assembled base frame
along the longest sides.
*Ensure the notches at either
end of each board are ush
and level with the ends of the
frame.
Fix each of the starter boards to
the frame by screwing through
the notch into the frame as
shown in the illustration.
4x70mm Screws
IMPORTANT: Pre-drill before xing screws.
17
a
b
a
b

Please Note: The short boards at the
front of the building (either side of
the door and window opening’s)
can be placed either side depending
on your needs.
P 5
Please retain product label and instructions for future reference
6
5
7
5
10
Step 3 (See Pre-Assembly)
Parts needed - No. 5 QTY 10
No. 6 QTY 6
No. 7 QTY 6
No. 10 QTY 6
Following the same method
outlined in Pre-Assembly, lay
the rst 6 boards (No’s. 5, 6,
7 & 10) onto the starter boards
to create your rst level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
IMPORTANT: Pre-drill before xing screws. Step 4
Once you have laid 6 log boards (o
of the starter) up the door section,
slide the assembled door frame (No.
2) assembly over the boards resting
the frame on top of the starter board.
*Please note: This image is for
illustrative purposes and may dier
from your choice in product (regard-
ing door position). Nevertheless the
process of tting the door frame is
the same.
**Please Note: The short boards at
the
front of the building (either side of
the door and window opening’s) can
be placed either side depending on
your needs.

P 6
6
5
9
9
10
Please retain product label and instructions for future reference
Step 5 (See Pre-Assembly)
Parts needed - No. 5 QTY 7
No. 6 QTY 12
No. 8 QTY 6
No. 9 QTY 12
No. 10 QTY 6
Following the same method
outlined in Pre-Assembly, lay
the next 6 boards (No’s. 5, 6, 8,
9 & 10) onto the assembly to
create your second level.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the
door frame by 12-13 boards,
refer to door installation
instructions, if not, you can
install the door at step 7. ***Please Note: The short boards placed
to create the opening’s for the doors &
windows can be placed either side
depending on your needs.
6
8
IMPORTANT: Pre-drill before xing screws. Step 6
Once you have laid the second
level of boards onto the assembly
slide the window(s) (No. 1) between the
smaller boards and rest on to the
longer board.
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may
dier from your choice in product
(regarding window position ).
Nevertheless the process of tting
the window is the same.

P 7
Please retain product label and instructions for future reference
6
5
10
13
10 5
12
Step 7 (See Pre-Assembly)
Parts needed - No. 5 QTY 6
No. 6 QTY 12
No. 8 QTY 6
No. 9 QTY 12
No. 10 QTY 6
Following the same method
outlined in Pre-Assembly, lay
the remaining boards (No’s.
5, 6, 8, 9 & 10) onto the
assembly to bring the board
level to the top of the
window and door frames.
*Ensure that the boards are
level and ush with each
other as you lay each one.
*Doors can be hung once the
boarding has enclosed the
door frame.
IMPORTANT: Pre-drill before xing screws.
3
3
Step 8 (See Pre-Assembly)
Parts needed - No. 5 QTY 1
No. 10 QTY 1
No. 12 QTY 1
No. 13 QTY 1
Following the same method
outlined in Pre-Assembly, lay
the last boards (No’s. 5, 10, 12
& 13).
*Ensure that the boards are
level and ush with each
other as you lay each one.
Step 9 (See Pre-Assembly)
Parts needed - No. 3 QTY 2
Place the gable tops (No. 3)
onto the assembly. Fix into
position by screwing
through the notches as
shown in the illustration.
*Ensure that the boards are
level and ush with each
other as you lay each one.
4x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
9
9
6
8
IMPORTANT: Pre-drill before xing screws.

P 8
Please retain product label and instructions for future reference
Step 10 (See Pre-Assembly)
Parts needed - No. 11 QTY 2
Place the last two boards
(No. 11) onto the building.
Secure into position at
either end by screwing
through the notch into the
board below.
*Ensure that the boards are
level and ush with each
other as you lay each one.
**Ensure to stagger the
screws so as not to collide
with the previous screw.
4x70mm Screws
Pre drill
hole
70mm
screw
11
11
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
Step 11
Parts needed - No. 18 QTY 3
Align the Roof Purlin(s) (No.
18) into the cut out slots on each
gable top ensuring each roof purlin
interlocks the boards.
Secure the roof purlins at
each end by screwing through the
purlins into the boards (ensure to
pre-drill to avoid the boards
splitting) using 4x70mm screws per
roof purlin.
*Please note: The gable shown is for
illustrative purposes and may dier
in width from your choice in
product.
Nevertheless, despite any
dierences
the process of xing the roof purlins
is the same.
70mm
screw
18
18
18
18
a
b
a
b

P 9
Please retain product label and instructions for future reference
14
Step 12
Parts needed - No. 14 QTY 90
Place the rst two roof
boards (No. 14) onto the assembly
on each side, making sure the
boards are ush to the end of the
roof purlin. Once in position x to
each purlin using 3x40mm screws.
Due to natural occurences of wood
shrinkage / expansion. You maybe
required to use the provided spac-
ers and place a space of 2mm to
ensure every roof board lines up
with the truss’.
*Ensure the roof boards meet
at the top of the apex and leave
an overhang at the bottom.
Continue adding the roof boards
along the roof, xing each one into
position using 3x40mm screws,
making sure that each board is
interlocked, ush at the bottom &
meet at the top of the apex.
The last board on each side
will overhang: Using a staight edge
and a pencil mark out a line as
a guide.
Cut along the pencil mark and
remove the excess. Place the
cut down boards back onto the
roof and secure into place
using 3x40mm screws per
board.
*Please Note: This image is for
illustrative purposes and may dier
from your choice in product.
Nevertheless the process of cutting
and tting the last roof boards is the
same.
270x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
23b 14
14
28
19
19
19
Step 13
Parts needed - No. 19 QTY 4
Ensuring the roof boards are
ush at the overhanging side and
meet at the apex, x the Eaves
Frames (No. 19 ) to the underside
of the roof boards using 9x40mm
screws as shown in the
illustration.
*Please Note: This image is for
illustrative purposes and may
dier from your choice in product.
Nevertheless the process of xing
the eaves frames is the same.
36x40mm Screws
40mm
screw
Pre drill
hole
a
b
a
b

P 10
Please retain product label and instructions for future reference
15
Front
Side
15
Step 14
Parts neeeded - No. 15 QTY 43
Place the rst oor board (No. 15)
inside the building ush to the log
board on one side. Continue adding
the oor boards (internally) making
sure to interlock each individual board.
*Do NOT secure the boards until
the last board has been measured
and cut.
Following the same method as before
measure the gap between the bottom
of the tongue (on the last board placed)
and the log board.
Using a straight edge mark out the
measurement onto the last oor board
(No. 15) and cut along the length
removing the excess.
**Please note: Mark the nal board
2mm under the measurement; This will
allow the timber to expand and
contract correctly.
Once all the oor boards are in position
secure each board into position using
8x40mm screws.
***Please Note: Ensure to screw through
each of the oor boards into the oor
bearers.
344x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
Roof
Closure Trim
Internal
23
*Measure and cut the
closure trims to
t the internal space.
23
23
Roof
Closure Trim
Internal
23
*Measure and cut the
closure trims to
t the internal space.
23
23
Pre drill
hole
30mm
screw
*trim to t
Step 15
Parts needed - No. 23 QTY 8
Inside the building place the closure
trim (No. 23) against the boarding
and align with the roof as shown in
the illustration.
Once in position x each trim
into place by pre drilling a pilot hole
and using 6x30mm screws per trim,
equally spacing them along the face
of the board.
48x30mm Screws
30mm
screw
Pre drill
hole
*Cut to t
Step 16
Parts needed - No. 23 QTY 8
Once the oor has been laid arrange the
closure trim (No. 23) around the outside
edge of oor (internally), measure and cut
down accordingly to best match the
internal space.
Secure each trim section into place using
6x30mm spaced equally along the board
as shown in the illustration.
*Do NOT x the closure trim to the oor
boards.
48x30mm Screws