Mercia Garden Products 0644PNNE4256LBDDHGSD1SW-V1 Instruction manual

P 1
0644PNNE4256LBDDHGSD1SW-V1
44MM LOG CABIN, PENT NO EXTRAS, 4.2M X 5.6M, LEDGED AND BRACED DOUBLE DOORS, HALF GLAZED SINGLE
DOOR, ONE SHORT WINDOW.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
0644PNNE4256LBDDHGSD1SW-V1
Overall Dimensions:
Width = 5650mm
Depth = 4534mm
Height = 2602mm
Base Dimensions:
Width = 5481mm
Depth = 4018mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Single Door Contents
8
910
11
Window Frame Left Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFL-V3
Window Frame Right Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFR-V3
Window Frame Top - 88x115x884mm QTY 1
AI-0644LOGSDTF-V3
Window Frame Bottom - 71x70x764mm QTY 1
AI-0644LOGSDBF-V3
Single Door QTY 1
AI-06LOGDGMD750X1900-V3
7
Double Door Contents
12
13
Master Door QTY 1
(Morticed for lock)
AI-06GDMD1200X2096-V1
16 17
19 20
Secondary Door QTY 1
AI-06GDSD1200X2096-V1
18
Flag Hinge QTY 2
PI-07-0211
Casement Stay QTY 1
PI-07-0187
6
14
Rain Guard QTY 1
RG2844-710mm (28x44x710mm)
Rain Guards QTY 1
RG2844-780mm (28x44x780mm)
Adjustable Hinge QTY 3 PI-07-0209
15
15a 15c 15b
Mortice Lock QTY 1
PI-07-0017
Key Plate QTY 1
PI-07-0017
Handles QTY 1
(Pair)
PI-07-0188
Window Contents
Window QTY 1
AI-06LOGDGW684X1244-V3
21
3
4
5
Window Frame Left Upright - 71x70x1412mm QTY 1
AI-0644LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 1
AI-0644LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 1
AI-0644LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 1
AI-0644LOGWBF-V3

P 3
Please retain product label and instructions for future reference
Bearer - 44x58x5380mm QTY 2
F4458-5380mm-PT
Bearer - 44x58x807mm QTY 2
F4458-807mm-PT
Bearer - 44x58x4018mm QTY 1
F4458-4018mm-PT
Bearer - 44x58x300mm QTY 4
F4458-G-300mm-PT (2 x angled cuts)
Log Board - 44x120x5650mm QTY 1
LB44-AD-5650mm (1 x Window Cut Out, 1 x Single Door Cut Out.)
31
33 Starter Board - 44x66x5650mm QTY 2
LB44RT66-A-5650mm
Log Board - 44x120x3727mm QTY 6
LB44-B-3727mm
Log Board - 44x120x1097mm QTY 30
LB44-B-1097mm
Log Board - 44x120x1880mm QTY 12
LB44-C-1880mm
Log Board - 44x120x5650mm QTY 21
LB44-A-5650mm
Log Board - 44x120x863mm QTY 38
LB44-B-863mm
Log Board - 44x120x4200mm QTY 21
LB44-A-4200mm
Gable QTY 2
AI-0644PNNE4256-G-V1
Dead Lock
QTY 1
PI-07-0200
Key Plate
QTY 1
PI-07-0200
Pad Bolt
QTY 1
PI-07-0183
21
22
23
Door Frame Left Upright - 71x70x2163mm QTY 1
AI-0644LOGGUFL-V5
Door Frame Top - 88x115x2532mm QTY 1
AI-0644LOGGTF- V3
Door Strip - 16x60x2055mm QTY 1
S1660-2055mm
Door Frame Right Upright - 71x70x2163mm QTY 1
AI-0644LOGGUFR-V5
Hook & Band Hinge
QTY 6
ESDXL31FEN990-4171
Pull Handle
QTY 2
PI-07-0032
36
39
34
35
41
40
42
48
46
49
47
37
38
30
Rain Guard QTY 1
RG2844-2432mm (28x44x2432mm)
24
25 26 27 28 29
Log Board - 44x65x1904mm QTY 4
LB44-BH65-1904mm
Log Board - 44x65x1774mm QTY 2
LB44-CH65-1774mm
Log Cabin Contents
32a
Gable Point A QTY 2
AI-0644PNNE4256-G-V1
Finisher Board - 44x45x5650mm QTY 1
LB44RG45-B-5650mm
45
Finisher Board - 44x45x5650mm QTY 1
LB44RG84-AE-5650mm (Non-standard notching)
43
Finisher Board - 44x65x5650mm QTY 1
LB44-AH65-5650mm
44
32b
Gable Point B QTY 2
AI-0644PNNE4256-G-V1

P 4
Please retain product label and instructions for future reference
Purlin - 45x120x5654mm QTY 5
F45120-A-5654mm
Fascia - 16x120x2900mm QTY 4
S16120-2900mm
Fascia - 16x120x2300mm QTY 4
S16120-2300mm
Eaves frame - 27x44x2827mm QTY 4
F2744-2827mm
Roof Board - 16x121x4510mm QTY 52
MB16-4510mm
Storm Brace - 27x44x2000mm QTY 10
F2744-2000mm
Closure Trim - 27x44x2400mm (approx length) QTY 13
S1628-2400mm
Felt
Purlin - 40x90x4204mm QTY 2
F4090-A-4204mm
Truss Block A - 40x70x280mm QTY 2
F4070-G-280mm (2 x angled cuts)
Truss Block B - 40x70x240mm QTY 2
F4070-G-240mm (2 x angled cuts)
55
57
56
59
58
61
60
51
50
52
62 63
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
Truss Block C - 40x70x202mm QTY 2
F4070-G-202mm (2 x angled cuts)
53
Truss Block D - 40x70x163mm QTY 2
F4070-G-163mm (2 x angled cuts)
54
Felt Tacks x 350
80mm Screw x 20
Nail Bag
40mm Screw x 408
90mm Bolt Set x 20
There may be extra screws present in the nail bag
90mm Screw x 16
70mm Screw x 79
60mm Screw x 56
30mm Screw x 137
30mm Black Screw x 8
100mm Screw x 4
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective
tongues and grooves.

P 5
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Please retain product label and instructions for future reference
Pre drill
hole
90mm
screw
47
Step 1
Parts Needed - No. 46 QTY 2
No. 47 QTY 1
No. 48 QTY 2
Lay the bearers (No. 46, 47 & 48)
onto a rm and level surface (free
from areas where standing water
can collect) as shown in the
illustration.
*Ensure the 44mm side of the
bearer is laying on the base so
that you can screw the bearers
together on the 58mm side.
Fix the bearers together at each
corner using 2x90mm screws,
ensuring the frame is ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as illustrated,
making sure the measurements are
equal.
If the bearers are not aligned
equally, unscrew, adjust and
re-align accordingly.
8x90mm Screws
46
48
48
Example picture
2 screws per bearer per end.
IMPORTANT: Pre-drill before xing screws.
46
Pre drill
hole
90mm
screw
Step 2
Parts needed - No. 49 QTY 4
Place the angled bearers (No.49)
into each corner as shown in the
illustration.
Secure each of the frames in
place using 2x90mm screws for
each side of the bearer, ensuring
the framing remains level.
Using the same method as in
Step 1, ensure the bearers are
square by measuring from
corner to corner.
8x90mm Screws
49
IMPORTANT: Pre-drill before xing screws.

P 6
Pre drill
hole
70mm
screw
35
34
IMPORTANT: Pre-drill before xing screws.
48
48
35
33
33
33
47
Rubber Mallet
may be required
to t parts.
Step 3
Parts needed - No. 33 QTY 2
No. 34 QTY 1
No. 35 QTY 2
Place the starter boards (No. 33) onto the assembled base frame along the longest
sides and place the rst three log boards (No. 34 & 35) in the notches as shown.
**Please Note: Ensure that the back of Log Board (No. 34) is ush with the back of
bearer (No. 47) and Log Boards (No.35) are ush with the Front Bearers (No. 48).
Ensure the boards sit square on the base using the same method used in Step 1.
Measure corner to corner, making sure the measurements are equal.
Once the boards are square, lift up the log board (No. 34 & 35) and x each of the
starter boards to the frame by screwing through the notch into the frame as shown
in the illustration.
4x70mm Screws
Step 4
Parts needed - No. 34 QTY 6
No. 35 QTY 12
No. 36 QTY 6
No. 37 QTY 6
No. 38 QTY 6
Following the method shown in the illustration, lay the rst 6 boards
(No. 34, 35, 36 , 37 & 38)
Start by placing the side boards, interlocking them with the front and back
boards. Then place the next front and back boards, interlocking with the
side boards. Continue this method until you have placed 6 boards o of
the starter boards on each side, as shown in the illustration.
This will create your rst level.
*Ensure that the boards are level and ush with each other as you lay each
one.
Please Note: The short boards at the side of the building (either side of the door
and window opening’s) can be placed either side depending on your needs.
38
37
36
35
35
34
Rubber Mallet
may be required
to t parts.

Please retain product label and instructions for future reference
IMPORTANT : Pre-drill before xing screws.
12
10
Step 5
Parts Needed - No. 10 QTY 1
No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
Arrange the left, right, top & bottom door
frames (No. 10, 11, 12 & 13) onto a rm and
level surface. Secure the top and bottom
frames to the uprights using 2x80mm screw
per corner, ensuring the screws do NOT
protrude through the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
The internal lip of the door
frame should be positioned on
the inside of the building.
11
11
13
13
IMPORTANT: Pre-drill before xing screws.
15a
Pre drill
hole
30mm
screw
9
15
Step 6
Parts Needed - No. 9 QTY 1
No. 15 QTY 3
The Adjustable Door Hinge (No.15) comes
in three parts.
Fasten No. 15a into 15b as shown in the
illustration.
It is important to t the door within the
frame at this stage so that you can establish
the position of the hinges. The hinges come in
three parts.
Place the main door (No. 9) onto a at and
level surface and x the Adjustable door hinge
(No. 15c) to the doors using 3x30mm screws
per hinge.
Fix 3 x Adjustable Door Hinges (No. 15a&b)
into position onto the door frame using
4x30mm screws per hinge.
*Ensure the hinges are tted to the external
of the door frame so the doors open outwards
from the log cabin.
Locate the door into the hinges ensuring there
is equal spacing on each side between the
doors and door frame, and that the door opens
and closes freely without restriction.
Remove the door from the framing after
tting.
*Ensure to screw into the framing and not
into the channel.
21x30mm Screws
a
b
15b
a
b
15
P 7

P 8
Please retain product label and instructions for future reference
Step 7
To adjust and align your doors:
1. Lift up the doors to seperate the two
parts of the hinge.
2. Turn the rotating barrel (No.15a) in /
out to move the postion of the doors
either in or away from each other.
3. You can then place the door(s) back
on to the hinge and check whether they
require more / less adjustments, if
further adjustments are required repeat
number 2.
15a
Step 8
Once you have laid 6 log boards (on top of
the starter) slide the assembled single door
frame over the boards, resting the frame
on top of the starter board.
Please refer to steps 5 to construct your
door frame.
*Please note: This image is for illustrative
purposes and may dier from your choice in
product (regarding door position).
Nevertheless the process of tting the door
frame is the same.
**Please Note: The short boards at the front
of the building (either side of the door and
window opening’s) can be placed either side
depending on your needs.
Step 9
Parts needed - No. 34 QTY 6
No. 35 QTY 12
No. 36 QTY 6
No. 38 QTY 12
No. 39 QTY 6
Following the method shown in
the illustration, lay the next 6
boards (No. 34, 35 ,36 ,38 & 39)
onto the log cabin to create
your second level.
*Ensure that the boards are
level and ush with each other
as you lay each one.
**Please Note: The short boards
placed to create the opening’s for
the doors & windows can be
placed either side depending on
your needs.
IMPORTANT: Pre-drill before xing screws.
38
38
39
36
35
35
34
Rubber Mallet
may be required
to t parts.
Step 10
Parts Needed - No. 21 QTY 1
No. 22 QTY 1
No. 23 QTY 1
Arrange the left, right, top & bottom
door frames (No’s. 21, 22, & 23) onto a
level surface. Secure the top and
bottom frames to the uprights using
2x80mm screw per corner, ensuring
the screws do NOT protrude through
the front of the door framing.
4x80mm Screws
Pre drill
hole
80mm
screw
The internal lip of the door
frame should be positioned on
the inside of the building.
23
22
21
IMPORTANT: Pre-drill before xing screws.

P 9
Please retain product label and instructions for future reference
Pre drill
hole
25
Ensure there is a gap between the bottom
of door and the bottom of the framing
IMPORTANT: Pre-drill before xing screws.
20
19
Step 11
Parts Needed - No. 19 QTY 2
No. 20 QTY 2
No. 25 QTY 12
It is important to t the doors within the frames at this stage so that
you can establish the position of the hinges. The hinges come in two
parts.
Fasten six hinges (No. 25) to the door and the frame with the screws
supplied with the hinges. Make sure that the screws t evenly into
the framing on the otherside of the door. *Do not t the bottom 2
screws to the bottom hinges at this point. Fit the bottom 2 screws
later when the frame is in position on the log cabin.
The door and bottom hinges should sit just above the bottom of the
framing, as shown in the illustration.
The doors should t evenly within the framing. Ensure that there is an
equal 3mm spacing between the doors and the framing.
Remove the Garage Doors from frame after tting.
CAUTION: THESE DOORS ARE EXTREMELY HEAVY!
Step 12
Once you have laid 12 log boards (on
top of the starter), slide the assembled
garage door frame over the boards,
resting the frame on top of the oor
bearer (if you have not yet assembled
the door frame refer to step 10 & 11.)
*Please note: This image is for illustra-
tive purposes and may dier from your
choice in product (regarding door
position). Nevertheless the process of
tting the door frame is the same.
IMPORTANT: Pre-drill before xing screws.
Step 13
Following the same method, place the
already assembled garage door frames
(without the Garage Doors) inbetween
the short boards at the front of the
building ensuring the frames rests on
top of the bearers.
Once in place, secure the frames to the
log boards by screwing through the
frame into the log boards using
5x70mm screws per side.
There should be a 10mm gap between
the bottom of the door framing and
the underside of the oor bearers.
**Please Note: It is recommended that
you hang the Garage Doors at the end of
constructing this product.
20x70mm Screws
Pre drill
hole
70mm
screw Rubber Mallet
may be required
to t parts. At this Stage, x the bottom
hinges to the framing.

P 10
Please retain product label and instructions for future reference
2
4
IMPORTANT : Pre-drill before xing screws.
Step 14
Parts Needed - No. 2 QTY 1
No. 3 QTY 1
No. 4 QTY 1
No. 5 QTY 1
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
8x80mm Screws
Pre drill
hole
80mm
screw 53
53
The internal lip of the window
frame should be positioned on
the inside of the building.
Pre drill
hole
30mm
screw
Step 15
Parts Needed - No. 1 QTY 1
No. 7 QTY 2
It is important to t the windows
within the frame at this stage so that
you can establish the position of the
hinges. The hinges come in two parts.
Position the window (No. 1) so that it
sits centrally within the window
frame. Fix the female part of the ag
hinge (No. 7) to the window using
4x30mm screws, attach the male part
of the ag hinge (No. 7) to the
window frame using 4x30mm screws
ensuring that the window can open
and close freely.
Remove the window from the frame
after tting.
*Ensure to attach the hinge to the
horizontal frame of the window*
16x30mm Screws
1
7
7
7
IMPORTANT : Pre-drill before xing screws.
Step 16
Once you have laid the second level
of boards onto the log cabin slide the
window frame between the smaller
boards and rest on top of the longer
board (if you have not yet assembled
the window frames refer to step 14)
*Ensure the boards are level with
each end.
*Please note: This image is for
illustrative purposes and may dier
from your choice in product (regarding
window position). Nevertheless the
process of tting the window is the
same.