Mercia Garden Products 01DTOVRA0806SDFW-V2 User manual
2mm Drill bit
x2
¡
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 2438mm
Depth = 1904mm
Height = 2282mm
Base Dimensions:
Width = 2350mm
Depth = 1753mm
2
13 4
56
24
7
8
10
11
12
13
14
15
21 22 23
9
28
25 26 27
Door Panel QTY 1
AI-01R11OVSD1180X1799-V1
Window Panel QTY 1
AI-01R11OV1CW1180X1799-V1
Plain Gable QTY 2
AI-01R11OVAGP1707X2187-V1
Plain Panel QTY 2
AI-R11OVPP1180X1799-V1
Roof QTY 4
PI-03-0219
Floor QTY 2
AI-R11OSBF1175X1753-V1
Door QTY 1
AI-R11FBMBZBD660X1660-V1
Door Block 150x28x28mm QTY 1
F2828-150mm
Ridge Bar 1152x27x70mm QTY 2
F2770-1152mm
Eaves Framing 1195x28x28mm QTY 4
F2828-1195mm
Door Beading Strips 1600x12x28mm QTY 2
S1228-1600mm
Window Cover Trims 518x12x40mm QTY 3
S1240-518mm
Window Cover Trims 1180x12x40mm QTY 1
S1240-1180mm
Cover Trims 1790x12x40mm QTY 6
S1240-1790mm
Fascias 1016x12x60mm QTY 4
S1260-1016mm
Felt QTY 1
PI-01-0013
Styrene QTY 2
PI-05-0114
Corner Brace QTY 2
PI-07-0012
T-Hinge QTY 3
PI-07-0021
Turn Button QTY 2
PI-07-0034
Hasp and Staple
QTY 1
PI-07-0207
Window Cill QTY 1
PI-08-0013
Shed Diamond
Finial QTY 2
Shed diamond Finial
29
Capping Felt
QTY 1
PI-01-0020
16
Window Strips 544x12x28mm QTY 4
S1228-544mm
17
Truss Support 450x27x44mm QTY 1
F2744-G-490mm
18
Truss Block 140x27x44mm QTY 2
F2744-G-160mm
20 Truss Framing 931x27x44mm QTY 2
F2744-G-971mm
19
U Channel QTY 1
PI-07-0013
Contents:
¡
50mm Screw x 26
Felt Tacks x 135
20mm Screw x 3
30mm Screw x 192
40mm Screw x 40
Nail Bag
There may be extra screws present in the nail bag
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
6
50mm
screw
6
Step 1
Parts needed - No. 6 QTY 2
Place the oor panels (No.6) onto a rm
and level base. Ensure the base has
suitable drainage, free from areas
where standing water can collect.
Secure the oors together using
8x50mm screws through the oor
bearers in an alternating pattern.
8x50mm Screws
1
24
24
24
7
Pre drill
hole
30mm
screw
24
Opens from the Left Opens from the Right
Step 2
Parts needed - No. 1 QTY 1
No. 7 QTY 1
No. 24 QTY 3
Place the door (No.7) within the Door Panel
(No. 1). Fix the T Hinges (No. 24) onto the
door and Door Panel as shown (taking into
account on which side of the Door Panel
opening you want the Door to open).
Ensure that the screws go through the
cladding and into the framing behind.
21x30mm Screws
IMPORTANT: Pre-drill before xing screws.
**PLEASE NOTE** Before tting the hinges,
ensure the door is in the correct position
depending on which side you want the door
to open. See external illustrations below
which show the doors internal framing.
Pre drill
hole
50mm
screw
Step 3
Parts Needed- No.3 QTY 1
- No.4 QTY 1
Place the Plain Gable (No.3) and the
Plain Panel (No.4) onto the oor,
secure at the corners using 3x50mm
screws.
Do not secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and
cladding
3x50mm Screws
3
4
a
a
a
a
**Please note: the front and back panels are
interchangeable and can be positioned on
either side of the building. Decide which
works best before assembly**
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
a
Step 4
Parts Needed- No.2 QTY 1
- No.4 QTY 1
Pre drill
hole
50mm
screw
Place the Window Panel (No.2) onto the
oor, secure to the corner of the Plain
Gable using 3x50mm screws.
Place the Plain Panel (No.4) and x to the
rst Plain panel using 3x50mm screws in
an alternating pattern.
Do not secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and cladding
6x50mm Screws
4
a
a
a
a
a
a
2
**Please note: the front and back panels are
interchangeable and can be positioned on either
side of the building. Decide which works best
before assembly**
a
Step 5
Parts Needed- No.1 QTY 1
- No.3 QTY 1
3
1
Place the Door Panel (No.1) and x to the
Window panel using 3x50mm screws in an
alternating pattern.
Place the Plain Gable (No.3) onto the oor,
secure at the corners using 3x50mm screws
per corner.
Do not secure the building to the oor until the
roof is tted.
Position the panels so there is equal spacing
between the oor and cladding
9x50mm Screws
Pre drill
hole
50mm
screw
a
a
a
a
a
a
a
a
**Please note: the front and back panels are
interchangeable and can be positioned on
either side of the building. Decide which
works best before assembly**
IMPORTANT: Pre-drill before xing screws.
a
Step 6
Parts needed - No. 9 QTY 2
No. 19 QTY 1
No. 23 QTY 2
Position the Ridge Bars (No.9) within
the U channel (No.19) Secure using
10x30mm screws.
Secure a corner brace (No.23) to either
end of the ridge bar using 2x30mm
screws per brace.
14x30mm screws
19
9
23
23
9
Pre drill
hole
30mm
screw
11
23
IMPORTANT: Pre-drill before xing screws.
Step 7
Parts Needed- No.23 QTY 2
Fix the ridge bar to each Gable,
ensuring it is ush with the gable
framing as shown in the illustration.
Secure using 2x30mm screws per
Corner brace.
4x30mm Screws
23
23
Pre drill
hole
30mm
screw 23
9
IMPORTANT: Pre-drill before xing screws.
Step 8
Parts Needed- No.5 QTY 4
- No.10 QTY 4
Fix the Eaves framing (No.10) to the
roof sheets (No.5) using 3x30mm
screws per eaves frame.
The framing should nish ush with
the edge of the roof sheet
12x30mm Screws
5
10 5
13
5
10 5
10
10
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
30mm
screw
30mm
screw
40mm
screw
Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
Step 9
Parts needed - No. 5 QTY 4
5
5
Place the Roof Sheets (No. 5) on top of the
building making sure the roof sheet meets
the pointed edge of the Gables (No.3) and it
sits well on the top of the Ridge Bar (No.9).
From the top, x directly through the roof
sheets (No. 5) and into the ridge bar (No. 9)
below using 3x40mm screws per roof sheet.
It is essential that the ridge bar (No.9) and the
roof sheet (No. 5) pull together when xed
with 50mm screws. You may require another
person pushing the ridge bar (No9) up from
below to achieve this.
12x40mm Screws
30mm
screw
Pre drill
hole
Position a Truss Frame (No.20), centrally
underneath the join of the two roof sheets
(No.5) internally. Ensure the Truss Frame
(No.20) sits ush to the underside of the
roof sheets and ush at the top as shown
in the illustration.
Fix the Truss Frame (No.20) in place using
30mm screws xing through the roof
sheet (No.5) into the Truss Frame (No.20)
from the outside of the building.
*Alternate screwing through each roof
sheet for a more secure hold.
8x30mm Screws
Step 10
Parts needed - No. 20 QTY 2
20
20
IMPORTANT: Pre-drill before xing screws.
Step 11
Parts needed - No. 18 QTY 2
Pre drill
hole
50mm
screw
18
Place Truss Block (No.18) directly below
the Truss Frame (No.20). Fix the Truss
Block to the framing within where the
side panels meet in the centre. Fix in
place with 2x50mm screws.
Repeat the above two actions on either
side of the building.
4x50mm Screws
18
18
IMPORTANT: Pre-drill before xing screws.
Step 12
Parts needed - No. 17 QTY 1
40mm
screw
Pre drill
hole 17
Place the Truss Support Brace (No.17)
underneath the two Truss Frames
(No.20) ensuring they sit ush to one
another. The Truss Support Brace
(No.17) should sit horizontal - parallel
to the oor.
Once in position x the Truss Support
Brace (No. 17) in place with 2x40mm
screws at each end of the brace.
4x40mm Screws
17
IMPORTANT: Pre-drill before xing screws.
30mm
screw
Pre drill
hole
55
Step 13
Parts needed - No. 5 QTY 4
5
5
Place the Roof Panels (No. 5) on top of the
building, ensuring equal spacing either side
of the building
**Make sure that you have got the roof
panels the correct way round with the
Eaves Framing to the front and back of
the building.**
From the top, x directly through the roof
panels (No. 5) and into the ridge bar (No. 9)
below using 3x30mm screws per roof panel.
It is essential that the ridge bar (No. 12) and
roof panel (No. 5) framing pull together
when xed with 30mm screws. You may
require another person pushing the ridge
bar (No. 12) up from below to achieve this.
Fix the remaining edges of the roof panels
using 14x30mm screws.
32x30mm Screws
IMPORTANT: Pre-drill before xing screws.
bb
40mm
screw
Pre drill
hole
Fix the building to the oor using
24x40mm screws, ensuring to go
through the panel framing and into
the oor
24x40mm Screws
Step 14
bbbbbbbb
b
b
b
b
IMPORTANT: Pre-drill before xing screws. IMPORTANT: Pre-drill before xing screws.
SILICONE
SEALANT
Pre drill
hole
20mm
screw
Styrene
Window Cill
Cladding
Side View
30mm
screw
a
b
c
d
16 16
16
16
12 12
12
a
b
d
27
27
c
22
Step 15
Parts Needed- No.12 QTY 3
- No.13 QTY 1
- No.16 QTY 4
- No.22 QTY 1
- No.27 QTY 2
13
Fix window strips (No.16) to the framing
along the outside edge of the window gap
using 3x30mm screws per strip.
Place the plastic cill (No.22) into the
window panel as shown in the illustration
using 3x20mm screws.
Fit the styrene sheets (No.27) on top of the
window cill.
*For added weather protection t your
windows using silicone sealant around the
outside edges.
**When positioning the styrene sheets
ensure there is an equal distance on all
sides.
Attach the Window Cover Trim (No.12 &
No.13) to either side of the windows and
the centre. Secure into place using 3x30mm
screws per strip.
3x20mm Screws
24x30mm Screws
¢
Felt
tacks
Step 16
Parts Needed- No.21 QTY 1
- No.29 QTY 1
12
Cut the felt (No.21) into 2 sheets
measuring 2500mm (L) x 1000mm
(W) and lay onto roof as shown in
diagram.
Cut the Capping Felt (No.29) to
2500mm (L) x 300mm (W) and lay on
the top of the roof as shown
Ensure there is a 50mm overhang
around each side. Nail using felt tacks
135 x Felt tacks
21
29
3
100mm
HANDLE
WITH CARE
1 2
3
4
Step 17
Parts Needed- No.14 QTY 6
Fix the cover trims (No.14) to the
corners and the joins of the building,
secure using 3x30mm for each cover
trim
18x30mm Screws
30mm
screw
Pre drill
hole
14
14
14
14
14
14
IMPORTANT: Pre-drill before xing screws.
Step 18
Parts Needed- No.15 QTY 4
- No.28 QTY 2
Fix the Fascias (No.15) to each side
of the building, secure using
3x30mm Screws per fascia.
Fix the Diamond Finials (No.28) to
the top of each gable, secure using
2x30mm per Finial, ensuring to go
through the Fascias and into the
plain gable
16x30mm Screws
30mm
screw
Pre drill
hole
15
28
15
28
15
15
IMPORTANT: Pre-drill before xing screws.
Fix the Door Beading strips (No.11)
to the door panel framing, secure
using 4x30mm Screws per strip.
Fix the door block (No.8) onto the
door framing using 2x30mm Screws,
going through the front of the door
cladding and into the door block
10x30mm Screws
30mm
screw
Pre drill
hole
11
11
11
8
8
Step 19
Parts Needed- No.8 QTY 1
- No.11 QTY 2
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
50mm
screw
Fix the Turn Buttons (No.25) to the door
panel, ensuring that the turn buttons
catch the door, secure using 2x30mm
screws
Fix the Hasp and Staple (No.26) onto
the door and door panel, secure using
7x30mm screws, ensuring the screws
go through the framing
9x30mm Screws
26
26
25
25
25
Step 20
Parts Needed- No.25 QTY 2
- No.26 QTY 1
IMPORTANT: Pre-drill before xing screws.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
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