Mercia Garden Products 01OSBA0406DDFW-V1 Instruction manual

N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a “treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
01OSBA0406DDFW-V1
4x6 Shiplap apex shed with double doors, fixed windows, solid sheet floor and roof.
01OSBA0406DDNW-V1
4x6 Shiplap apex shed with double doors, no windows, solid sheet floor and roof.
Refer to the instructions pages for you specic product code
Pages 2 - 6
Pages 2 - 6

P 2
01OSBA0406DDFW-V1 & 01OSBA0406DDNW-V1
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Length = 2414mm
Width = 1905mm
Height = 1986mm
Base Dimensions:
Length = 2350mm
Width = 1753mm
01OSBA0406DDFW-V1
01OSBA0406DDNW-V1
Building content
10
11
12
13
14
Fascia 1000mm x4
Fixed Window Strip 546mm x3 FW-V1 ONLY
Cover Trims 1575mm x4
Door Strip 1016mm
Ridge Bar 1128mm
Door Strip 530mm
Door Block 140mm x2
Finial x2
Door Gable Back Gable Plain Side
Qty 2 -NW only
Window Panel
FW-V1 ONLY
Floor Roof
x2
Door
x2
8
1 2 3456 7
9
17
Door Beading Strip 1590mm x2
T Hinge
Qty 4
Plastic Window Cill
FW-V1 ONLY
Felt
Styrene Qty 1
FW-V1 ONLY
18
19
21
L-Bracket
Qty 2
16
Capping
Felt
Turn Button
Qty 3
20
22
15
Eaves Frame 1210mm x2
24
23
Nail Bag Felt Tacks x 100
20mm Screw x 14
30mm Black Screw x 3
30mm Screw x 79
50mm Screw x 28
40mm Screw x 44
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly
Fix the T Hinges onto the
doors and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
28x30mm screws
1
7
7
18
30mm
screw
Pre drill
hole

P3
Place the floor on a firm and level base,
ensure the base has suitable drainage free
from areas where standing water can collect.
See the front page for base requirments.
Step 1
5
Do not secure the building to the
floor until the roof is fitted.
Fix the corners with 50mm screws
as shown in diagram.
Position the panels so there is equal spacing
between the floor and cladding on all 4 sides
Step 2
2
4
3x50mm Screws
Pre drill
hole
50mm
screw
Step 3
9x50mm Screws
Fix the corners with 50mm
screws as shown in diagram.
1
Pre drill
hole
50mm
screw
Use part 3 for a no window
building and part 4 for a
windowed building
4 or 3
Step 4
8x20mm Screws
Place the ridge bar in between the front
and back gables. Ensure the top corners
of the ridge bar sit flush with the top
points of the door gable. Fix the ridge bar
to the gable using one L bracket for each
end.
Fix with 4x20mm screws each
15
24
20mm
screw
Pre drill
hole

P 4
16
6
30mm
screw
Step 5
Fix two eaves frames to each roof sheet
using 3x30mm screws per eave.
Fix the roof sheets to the roof ensuring
they come together at the top using
40mm screws directly through the roof
sheet at the top. Make sure to attach the
roofs to the ridge bar.
40mm
screw
Pre drill
hole
Pre drill
hole
8x 30mm Screws
20x 40mm Screws
Step 6
bOnce the roof is fixed
attach the building to
the floor with 50 mm
screws.
14x 50mm Screws
50mm
screw
Pre drill
hole HANDLE
WITH CARE
12
3
4
56x Tacks
Felt
tacks
21 21
22
22
21
Step 6
Cut the felt into two 1310mm long sheets
and lay onto roof as shown in diagram
ensuring there is overhang around the
sides. Lay the capping felt over the centre
of the apex as shown in the diagram
ensuring there is overhang around the
sides.

P 5
10
10
10
10
Fit the Cover Trims to the front
and back of the building as
shown in the illustration using
30mm screws.Trim the length
of the cover trims to the
required size before fitting if
necessary.
Pre drill to avoid splitting.
12x30mm Screws
Step 8
30mm
screw
Pre drill
hole
Step 9
16x40mm Screws
Attach the faiscas to the roof
leaving a slight overhang at the
top.
Fit the fascias to the roof over
the felt and secure in place with
40mm screws as shown.
Pre drill to avoid splitting.
Pre drill
hole
8
17
8
40mm
screw
Step 10
Side View
Place the plastic window
cill onto the Window
Panel in the same way as
shown on both diagrams
to the left.
Fit the styrene sheet on
top of the window cill.
When position the
styrene sheet at an
equal distance between
the framing of the
window side.
Attach the two window
strips at either side of
the windows using
3x30mm screws each.
Make sure the screws
enter the framing in the
window panel and not
the styrene.
6x30mm Screws
9
Fix the window strips to
the two pieces of framing
that sit alongside the
outside edges of the
window with 3x30mm
screws for each strip.
6x30mm Screws
9
19
23
9
9
9
30mm
screw
30mm
screw
For buildings with windows only

P 6
Step 11
b
c
Use 4x30mm Screws to fix
each beading strip onto the
door gable. Ensure that the
screw is parallel with the
door frame when fixing the
strip to the door gable as
shown in the close up view.
Attach the turn button to
the top and bottom door
blocks with 1x30mm screw
for each one.
First line up the door blocks
at the top and bottom of the
doors.Then fix with
2x30mm screws by screwing
through the outside of the
door into the block.
8x30mm Screws
2x30mm Black Screws
4x30mm Screws
b ca
13
20
a
13
30mm
screw
30mm
screw
30mm
screw
14
30mm
screw
Use 5x20mm screws to fix
the door strips to the right
hand door.
Note - Door Strips must be
attached to right hand door
Use 1x30mm black screw to
fix the turn button onto the
left hand door.
5 x 20mm Screws
1x 30mm Black Screw
Step 12
12
11
20
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
20mm
screw