Mercia Garden Products 03WES1008-V3 Instruction manual

03WES1008-V3
Wessex 10x8 Summerhouse
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of
heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also
occur during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be
avoided but can be helped. It is suggested that the outdoor building is sprayed with water during extended
periods of warm sunshine and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to
prevent the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof
treatment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The
cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least
25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting
or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
P 1

P 2
03WES1008-V3
Overall Dimensions:
Width = 2494mm
Depth = 3064mm
Height = 2298mm
Base Dimensions:
Width = 2379mm
Depth = 3001mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Plain Panel QTY 2
AI-03WESPP1182X1698-V3
Window Panel QTY 2
AI-03WESWP1182X1698-V3
Floor QTY 2
AI-03TAGF2360X1175-V1
Window QTY 2
AI-03FW540X1132-V1
Master Door QTY 1
AI-03FGMD1720X475-V1
Slave Door QTY1
AI-03FGD1720X475-V1
910 11 12
Roof B QTY2
AI-03WESRRB607X1345-V3
Roof Bearer - 27x70x2308mm QTY 1
F2770-2308mm
19
20 Roof Support - 27x70x619mm QTY 2
F2770-G-659mm ANGLED
27
28
‘L’ Bracket QTY 2
PI-07-0012
U Channel QTY 2
PI-07-0013
Door Gable QTY 1
AI-03WESDG2298X2206-V3
Plain Gable QTY 1
AI-03WESG2298X2206-V3
Veranda QTY1
AI-03WESV2379X628-V3
Roof QTY 2
AI-03WESR2409X1345-V3
Rail QTY 2
AI-03WESRAIL-V3
2
134
5678
Building Content:
Fascia - 12x95x1365mm QTY 4
S1295-G-1365mm angled
Veranda Upright - 27x44x1699mm QTY 2
F2744-G-1719mm angled
Cover Strips - 12x40x1694mm QTY 6
S1240-1694mm
Window Cross A - 16x27x500mm QTY 8
WC1627-500mm
Window Cross B - 16x27x1094mm QTY 4
WC1627-1094mm
Press Lock QTY 1
PI-07-0018
Ring Pull QTY2
PI-07-0032
Hinge QTY 6
PI-07-0004
Turn Button QTY 2
PI-07-0182
23
13
15
17
18
21
22
14
24
Gable Trims - 12x28x624mm QTY 4
S1228-624mm
16
25
Window Blocks QTY 4
PI-07-0011
26
Shed Finial QTY 2
SHED DIAMOND FINIAL
Felt
29

P 3
Please retain product label and instructions for future reference
Nail Bag
50mm Screw x 63
40mm Screw x 18
Felt Tacks x 100
20mm Screw x 36
30mm Screw x 98
20mm Black Screw x 10
10mm Screw x 8
30mm Black Screw x 48
Pre Assembly
Remove the transportation blocks
from the bottom and top of each
panel before beginning assembly.
5
Step 1
Place both Floor panels (No. 5) framing
side up onto a at, level base, ensuring
the base has suitable drainage, free from
areas where standing water can collect.
Ensure the oor panels in-line and ush
with each other. Secure together by
screwing through the framing using
10x50mm screws.
Then return the panels to the correct
side up.
*Ensure to stagger screws to avoid
collision.
10x50mm screws.
Pre drill
hole
50mm
screw
5
Step 2
Place the Plain Gable (No. 2) and one
Plain Panel (No. 3) onto the Floor.
Secure the Panels together with
3x50mm screws as shown.
**Do not x to the Floor until the
Roof is itted.
3x50mm screws.
Pre drill
hole
50mm
screw
32

P 4
Please retain product label and instructions for future reference
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Step 3
Place one Window Panel (No. 4)
against the oor and the back
Gable.
Fix the Window panel (No. 4) into
position with 3x50mm.
*Plain panels and Window panels
are interchangable.
**Do not x to the Floor until the
Roof is itted.
3x50mm screws.
Pre drill
hole
50mm
screw
4
Step 4
Fix the remaining Window panel
(No.4) and Plain Panel (No. 3) into
position with 3x50mm per panel.
*Plain panels and Window panels
are interchangable.
**Do not x to the Floor until the
Roof is itted.
6x50mm screws.
Pre drill
hole
50mm
screw
3
4
Step 5
Fix the Door Gable (No. 1) into position
with 3x50mm.
**Do not x to the Floor until the Roof
is itted.
3x50mm screws.
Pre drill
hole
50mm
screw
1
Step 6
Place the Veranda (No. 6) at the
front of the building, ush to the
front of the Door Gable (No. 1).
**Do not x to the Floor until
the Roof is tted.
6

P 5
Please retain product label and instructions for future reference
Step 7
Fix the Roof Supports (No.20) to the
Gable Framing with 3x40mm screws
per Roof support.
Place the Roof bearer (No. 19) onto the
the Roof Supports (No.20) and secure
in place using the L brackets (No.27)
and 4x30mm screws.
**Do not x to the Floor until the
Roof is itted.
8x30mm screws.
6x50mm screws.
Pre drill
hole
30mm
screw
40mm
screw 20 19
27
19
20
20
27
27
Step 8
Place a Roof panel (No. 7) onto the
front of the building, making sure
the Roof rests into the gaps of the
gable framing.
Make sure the 12mm overhang is at
the apex of the building.
**Do not x to the Floor until the
Roof is itted.
7
Pre drill
hole
50mm
screw
Step 9
Place Roof panel B (No. 12) onto
the rear of the building, making
sure the Roof rests into the gaps
of the gable framing.
Make sure the Roof is ush to the
rear of the building and secure
with 6x50mm screws as shown.
**Do not x to the Floor until
the Roof is itted.
6x50mm screws.
12
Pre drill
hole
20mm
screw
Step 10
Once the Roof and Roof B are on
the building, Secure the roofs
together with a U-channel (No. 29)
straddling the framing of the Roof
and Roof B, x with 20mm screws.
**Do not x to the Floor until the
Roof is itted.
6x20mm screws.
28
7 12

P 6
Please retain product label and instructions for future reference
Step 11
Fix the Veranda Upright (No. 14) to
the building by screwing through the
roof into the top of the framing using
1x50mm screw and through the
framing into the verands using
1x50mm screws, as shown.
**Do not x to the Floor until the
Roof is itted.
2x50mm screws.
Pre drill
hole
50mm
screw
14
7
12
Step 12
Fix the next side of the Roof and
Veranda Upright in the same way.
The previous side may need to be
unscrewed and adjusted so that the
roof sits straight.
6x20mm screws.
8x50mm screws.
Pre drill
hole
30mm
screw
50mm
screw
14
Step 13
Fix the building to the Floor with
4x50mm screws per panel.
16x50mm screws.
Pre drill
hole
50mm
screw

P 7
Please retain product label and instructions for future reference
15
15
15
15
Step 14
Fix the Gable Trims (No. 16) to the
building with 2x30mm screws per
Trim.
Fix the Cover Strips (No. 15) to the
corners of the building with 3x30mm
screws per trim. The Trims attached to
the front of the building will need to be
cut to t at angle.
Repeat for the rear of the building.
40x30mm screws.
Pre drill
hole
30mm
screw
16
16
16
16
*Cut down
trims to t
Step 15
Fix the Rails (No. 8) to the building by:
- Screwing 3x40mm screws down
through the rails into the veranda
- Screwing 4x40mm screws through
the rails into the building and into the
veranda upright.
Secure the veranda (No. 6) by screwing
4x40mm screws at an angle through
the veranda into the door gable
18x40mm screws.
Pre drill
hole
40mm
screw 8
8

Please retain product label and instructions for future reference
P 8
Step 16
Cut the Felt (No. 29) into 3 sheets
measuring:
3120mm (L) x 1000mm (W)
and lay onto the roof in the order
shown in the diagram. Making sure
there is 50mm of overhang on each
side.
Fix to the buildings using evenly
spaced felt tacks.
100 x Felt tacks.
Felt
tacks
HANDLE
WITH CARE
12
3
4
1. 2.
3.
29
Step 17
Fix the remaining Cover Trims
(No. 15) to the panel joins with
3x30mm screws per trim.
Trims may require cutting down
to length.
6x30mm screws.
Pre drill
hole
30mm
screw
15
15
*Cut down
trims to t
Step 18
To x the Window (No. 11) into the
Window Panel (No. 4), rst x the
Window Blocks (No. 25) to the sides, top
and bottom (internally) of the Window
as shown with 1x30mm screw per block.
4 Window blocks should be used per
window.
Place the Window into the window hole
in the Window Panel (No. 4) and x by
screwing though the Window Block
(No.25) into the framing using 2x30mm
screws per block, as shown.
Repeat this process for both windows.
*Screw into the Window rst.
**Door Gable windows come secured
within the panel.
24x30mm screws.
Pre drill
hole
30mm
screw
11
25
11
4
4

P 9
Please retain product label and instructions for future reference
Step 19
Fix 3 Hinges (No. 23) to each Door
(No.9 & No.10) securing with 4x30mm
black screws per hinge. Position as
shown.
Fix each Door to the building with
4x30mm black screws per hinge.
48x30mm black screws.
Pre drill
hole
30mm
screw
23
9
10
Step 20
Fix the Fascias (No. 13) to the
building with 3x30mm screws
per Fascia.
12x30mm screws.
Pre drill
hole
30mm
screw 13
13
13
13
Step 21
Fix the Finials (No. 26) to the
building with 2x30mm screws
per Finial.
4x30mm screws.
Pre drill
hole
30mm
screw
26
26
Step 22
Fix a Ring Pull (No. 22) to each
door with 4x20mm black screws
per Finial.
8x20mm black screws.
Pre drill
hole
20mm
screw
22 22

P 10
Please retain product label and instructions for future reference
Step 23
Fix the Press lock (No. 21) to the
back of the Master door with
4x30mm screws. Making sure to
align the key holes.
4x30mm screws.
Pre drill
hole
20mm
screw
21
9
Step 24
Fix the Turn Buttons (No. 24) above
each door externally using 1x20mm
black screw per Button.
2x20mm black screws.
Pre drill
hole
30mm
screw
24
Step 20
Locate the Window Crosses (No.17 & No.18)
into the windows.
Fix by screwing through the Cross into the
Window framing using 6x20mm screws, as
shown in the diagram.
Further secure the crosses by screwing
1x10mm screw at each meeting point, as
shown in the diagram.
24x20mm screws.
8x10mm screws.
Pre drill
hole
10mm
screw
20mm
screw
17
17 17
17
17
17
18
18
17
17
18
17
17
18
18