Mercia Garden Products 01DTOVRA0604SDFW-V1 Instruction manual

REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building has been treated by the
correct application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
01DTOVRA0604SDFW-V1
DIP TREATED OVERLAP REVERSE APEX 6X4 SINGLE DOOR FIXED WINDOW
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
P 1
Please retain product label and instructions for future reference
General Instructions

21 34
567
20
8
9
11
12
13
14
15
16
17 18 19
50mm Screw x 20
Felt Tacks x 85
20mm Screw x 10
30mm Screw x 109
10
24
21 22 23
40mm Screw x 20
P 2
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
01DTOVRA0604SDFW-V1
Overall Dimensions:
Width = 1842mm
Depth = 1313mm
Height = 2148mm
Base Dimensions:
Width = 1753mm
Depth = 1175mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Panel QTY 1
AI-01R11OVSD1180X1799-V1
Window Panel QTY 1
AI-01R11OV1CW583X1799-V1
Plain Gable QTY 2
AI-01R11OVAGP1130X2053-V1
Plain Panel 1 QTY 1
AI-R11OVPP583X1799-V1
Plain Panel 2 QTY 1
AI-R11OVPP1180X1799-V1
Roof QTY 2
PI-03-0222
Floor QTY 1
AI-R11OSBF1175X1753-V1
Door QTY 1
AI-R11FBMBZBD660X1660-V1
Door Block 150x28x28mm QTY 1
F2828-150mm
Ridge Bar 1707x28x28mm QTY 1
F2828-1707mm
Eaves Framing 1794x28x28mm QTY 2
F2828-1794mm
Door Beading Strips 1600x12x28mm QTY 2
S1228-1600mm
Window Cover Trims 518x12x40mm QTY 2
S1240-518mm
Window Cover Trims 583x12x40mm QTY 1
S1240-583mm
Cover Trims 1790x12x40mm QTY 6
S1240-1790mm
Fascias 690x12x60mm QTY 4
S1260-690mm
Felt QTY 1
PI-01-0013
Styrene QTY 1
PI-05-0114
Corner Brace QTY 2
PI-07-0012
T-Hinge QTY 3
PI-07-0021
Turn Button QTY 2
PI-07-0034
Hasp and Staple QTY 1
PI-07-0207
Window Cill QTY 1
PI-08-0012
Shed Diamond Finial QTY 2
Shed diamond Finial
Nail Bag
There may be extra screws present in the nail bag

P 3
Please retain product label and instructions for future reference
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Step 1
Parts Needed- No.7 QTY 1
Place the oor (No.7) on a rm and
level base, ensure the base has
suitable drainage free from areas
where standing water can collect. See
the front page for base requirements. 7
1
20
20
20
8
Step 2
Parts needed - No. 1 QTY 1
No. 8 QTY 1
No. 20 QTY 3
Place the door (No.8) within the
Door Panel (No. 1). Fix the T Hinges
(No. 20) onto the door and Door
Panel as shown (taking into account
on which side of the Door Panel
opening you want the Door to open).
Ensure that the screws go through the
cladding and into the framing behind.
21x30mm Screws
Pre drill
hole
30mm
screw
**PLEASE NOTE** Before tting the
hinges, ensure the door is in the correct
position depending on which side you
want the door to open. See external
illustrations below which show the doors
internal framing.
20
Opens from the Left Opens from the Right

P 4
Please retain product label and instructions for future reference
Pre drill
hole
50mm
screw
Step 3
Parts Needed- No.3 QTY 1
- No.4 QTY 1
Place the Plain Gable (No.3) and the
Plain Panel 1 (No.4) onto the oor,
secure at the corners using 3x50mm
screws.
Do not secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and clad-
ding
3x50mm Screws
3
4
a
a
a
a
**Please note: the front and back panels are interchangeable
and can be positioned on either side of the building. Decide
which works best before assembly**
a
Step 4
Parts Needed- No.2 QTY 1
- No.5 QTY 1
Pre drill
hole
50mm
screw
Place the Window Panel (No.2) onto
the oor, secure to the corner of the
Plain Gable using 3x50mm screws.
Place the Plain Panel 2 (No.5) and x
to the Plain panel 1 using 3x50mm
screws in an alternating pattern.
Do not secure the building to the oor
until the roof is tted.
Position the panels so there is equal
spacing between the oor and clad-
ding
6x50mm Screws
2
5
a
a
a
a
a
a
**Please note: the front and back panels are interchangeable
and can be positioned on either side of the building. Decide
which works best before assembly**
a
a
Step 5
Parts Needed- No.1 QTY 1
- No.3 QTY 1 3
1
Place the Door Panel (No.1) and x to the Window
panel using 3x50mm screws in an alternating
pattern.
Place the Plain Gable (No.3) onto the oor, secure
at the corners using 3x50mm screws per corner.
Do not secure the building to the oor until the
roof is tted.
Position the panels so there is equal spacing
between the oor and cladding
9x50mm Screws
Pre drill
hole
50mm
screw
a
a
a
a
a
a
a
a
**Please note: the front and back panels are
interchangeable and can be positioned on
either side of the building. Decide which
works best before assembly**
Step 6
Parts Needed- No.10 QTY 1
- No.19 QTY 2
Fix the Corner Braces (No.19) to each
end of the Ridge bar (No.10) using
2x20mm screws per Corner brace. Fix
the ridge bar to each Gable, ensuring
it is ush with the gable framing as
shown in the illustration. Secure using
2x20mm screws per Corner brace.
8x20mm Screws
19
19
19
10
10
Pre drill
hole
20mm
screw

P 5
Please retain product label and instructions for future reference
**Please note: the front and back panels are interchangeable
and can be positioned on either side of the building. Decide
which works best before assembly**
6
11
6
11
Step 7
Parts Needed- No.6 QTY 2
- No.11 QTY 2
Fix the Eaves framing (No.11) to
the roof sheets (No.6) using
4x30mm screws per eaves frame.
The framing should nish ush
with the edge of the roof sheet
8x30mm Screws
30mm
screw
Pre drill
hole
30mm
screw
Pre drill
hole
6
6
Step 8
Parts needed - No. 6 QTY 2
Place the Roof Panels (No.6) on top of the building,
ensuring equal spacing either side of the building
**Make sure that you have got the roof panels
the correct way round with the Eaves Framing to
the front and back of the building.**
From the top, x directly through the roof panels
(No.6) and into the ridge bar (No.10) below using
5x30mm screws per roof panel.
It is essential that the ridge bar (No.10) and roof
panel (No.6) framing pull together when xed with
30mm screws. You may require another person
pushing the ridge bar (No.10) up from below to
achieve this.
Fix the remaining edges of the roof panels using
12x30mm screws.
20x30mm Screws
bb
bbbbbbb
b
b
b
40mm
screw
Pre drill
hole
Fix the building to the oor using
20x40mm screws, ensuring to go
through the panel framing and
into the oor
20x40mm Screws
Step 9

P 6
Please retain product label and instructions for future reference
Step 8
Parts needed - No. 6 QTY 2
Place the Roof Panels (No.6) on top of the building,
ensuring equal spacing either side of the building
**Make sure that you have got the roof panels
the correct way round with the Eaves Framing to
the front and back of the building.**
From the top, x directly through the roof panels
(No.6) and into the ridge bar (No.10) below using
5x30mm screws per roof panel.
It is essential that the ridge bar (No.10) and roof
panel (No.6) framing pull together when xed with
30mm screws. You may require another person
pushing the ridge bar (No.10) up from below to
achieve this.
Fix the remaining edges of the roof panels using
12x30mm screws.
20x30mm Screws
Place the plastic cill (No.18) into the
window panel as shown in the
illustration.
Fit the styrene sheet (No.23) on top of
the window cill.
*For added weather protection t your
windows using silicone sealant around
the outside edges.
**When positioning the styrene sheets
ensure there is an equal distance on all
sides.
Attach the window strips (No.13 and No.14)
to either side of the windows and the
top. Secure into place using 3x30mm
screws per strip.
2x20mm screws
9x30mm Screws
Pre drill
hole
20mm
screw
a
b
c
Styrene
Window Cill
Cladding
Side View
a
b
c
SILICONE
SEALANT
30mm
screw
Step 10
Parts Needed- No.13 QTY 2
- No.14 QTY 1
- No.18 QTY 1
- No.23 QTY 1
18
23
13
14
13
Felt
tacks
HANDLE
WITH CARE
12
3
4
Step 11
Parts Needed- No.17 QTY 1
1
2
Cut the felt (No.17) into 2 sheets of
1900mm and lay onto roof as
shown in diagram ensuring there is
a 50mm overhang around each
side. Nail using felt tacks
85xFelt tacks
17

P 7
Please retain product label and instructions for future reference
Step 12
Parts Needed- No.15 QTY 6
Fix the cover trims (No.15) to the
corners and the joins of the building,
secure using 3x30mm for each cover
trim
18x30mm Screws
30mm
screw
Pre drill
hole
15
15 15
15
15
15
15
Step 13
Parts Needed- No.16 QTY 4
- No.24 QTY 2
Fix the Fascias (No.16) to each side
of the building, secure using
3x30mm Screws per fascia.
Fix the Diamond Finials (No.24) to
the top of each gable, secure using
2x30mm per Finial, ensuring to go
through the Fascias and into the
plain gable
16x30mm Screws
30mm
screw
Pre drill
hole
16
24
16 24
16
16
Fix the Door Beading strips (No.12)
to the door panel framing, secure
using 4x30mm Screws per strip.
Fix the door block (No.9) onto the
door framing using 2x50mm Screws
8x30mm Screws
2x50mm Screws
30mm
screw
Pre drill
hole
50mm
screw
12
12
12
9
9
Step 14
Parts Needed- No.9 QTY 1
- No.12 QTY 2
Pre drill
hole
50mm
screw
Fix the Turn Buttons (No.21) to the
door panel, ensuring that the turn
buttons catch the door, secure using
2x30mm screws
Fix the Hasp and Staple (No.22) onto
the door and door panel, secure using
7x30mm screws, ensuring the screws
go through the framing
9x30mm Screws
22
22
21
21
21
Step 15
Parts Needed- No.21 QTY 2
- No.22 QTY 1

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2

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1
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3
4
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

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
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

P 7
Please retain product label and instructions for future reference
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back