Mercia Garden Products 0628AXNE0403HGDD1SW-V1 User manual

P 1
0628AXNE0403HGDD1SW-V1
28MM LOG CABIN, APEX, NO EXTRAS, 4M X 3M, HALF GLAZED DOUBLE DOORS, ONE SHORT WINDOW.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUSTpilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
0628AXNE0403HGDD1SW-V1
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

P 2
Please retain product label and instructions for future reference
0628AXNE0403HGDD1SW-V1
Overall Dimensions:
Width = 4110mm
Depth = 3430mm
Height = 2741mm
Base Dimensions:
Width = 3808mm
Depth = 2804mm
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Please retain product label and instructions for future reference
Window Contents
6
Rain Guard QTY 1
RG2844-710 (28x44x710mm)
2
1
3
4
Window QTY 1
AI-06LOGDGW684X1244-V3
5
Window Frame Left Upright - 71x70x1412mm QTY 1
AI-0628LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 1
AI-0628LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 1
AI-0628LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 1
AI-0628LOGWBF-V3
78
Casement Stay QTY 1
PI-07-0187
Flag Hinge QTY 2
PI-07-0211
Double Door Contents
10
9
11
12
Mortice Lock
QTY 1
PI-07-0017
Key Plate
QTY 1
PI-07-0017
Handles (Pair)
QTY 1
PI-07-0188
Adjustable Hinge QTY 6 PI-07-0209
Tower Bolt
QTY 2
PI-07-0114
Master Door QTY 1
(Morticed for lock)
AI-06LOGDGMD750X1900-V3
13
14
15
17
17a 17c
18 19 20 21
Secondary DoorQTY 1
AI-06LOGDGSD750X1900-V3
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0628LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0628LOGDUFR-V3
Door Frame Top - 84x125x1632mm QTY 1
AI-0628LOGDDTF-V3
Door Frame Bottom - 71x70x1508mm QTY 1
AI-0628LOGDDBF-V3
Door Strip - 16x60x1880mm QTY 1
S1660-1880mm
16
Rain Guard QTY 1
RG2844-1520 (28x44x1520mm)
17b

P 3
Please retain product label and instructions for future reference
22
23
24
25
26
27
28
29
Gable
AI-0628AXNE0403HGDD1SW-G-V1
QTY 2
Starter Board - 28x66x4000mm QTY 2
LB28RT66-A-4000
Log Board - 28x120x560mm QTY 30
LB28-B-560
Log Board - 28x120x560mm QTY 12
LB28-C-560
Log Board - 28x120x1871mm QTY 6
LB28-B-1871
Log Board - 28x120x2996mm QTY 32
LB28-A-2996
Log Board - 28x120x4000mm QTY 19
LB28-A-4000
Log Board - 28x120x3396mm QTY 2
LB28-AE-3396
30
Log Board- 28x120x3296mm QTY 2
LB28-AE-3296
31
Log Board - 28x120x3196mm QTY 2
LB28-AE-3196
33 Bearer - 44x44x2804mm QTY 2
F4444-2804-PT
34 Bearer - 44x44x3720mm QTY 9
F4444-3720-PT
35
Roof Purlin - 45x120x3396mm QTY 3
F45120-AE-3396
36 Fascia - 16x120x2118mm QTY 4
S16120-G-2118 (Angled)
38 Eaves Frame - 27x44x3396mm QTY 2
F2744-3396
39 Roof Board - 16x121x2114mm QTY 64
MB16-2114
40 Floor Board - 16x121x2743mm QTY 35
MB16-2743
Log Board - 28x120x4000mm QTY 1
LB28-AD-4000
Storm Brace - 27x44x2000mm QTY 8
F2744-2000
41
42
43
Closure Trim - 16x28x2400mm (approx length) QTY 12
S1628-2400
32
Log Board - 28x120x3096mm QTY 2
LB28-AE-3096
37
Fascia - 16x120x3428mm QTY 2
SR16120-3428
44
Felt Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
45
Felt Tacks x 250
70mm Screw x 66
Nail Bag
40mm Screw x 485
30mm Screw x 166
70mm Bolt Set x 16
There may be extra screws present in the nail bag
80mm Screw x 16

P 4
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Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective
tongues and grooves.
Step 1
Parts Needed - No. 33 QTY 2
No. 34 QTY 2
Lay the bearers (No’s. 33 & 34) onto a
rm and level surface
(free from areas where standing
water can collect) as shown in the
illustration.
Fix the bearers together at each
corner screwing 2 screws per corner
using 8x70mm screws,
ensuring the bearer is ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as illustrated,
making sure the measurements are
equal.
If the bearers are not aligned equally,
unscrew, adjust and re-align
accordingly.
8x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
33
34
34
33
Pre drill
hole
70mm
screw
Step 2
Parts Needed - No. 34 QTY 7
Following the same method
arrange the remaining bearers (No.
34) inside the assembled frame.
*Ensure there is an equal
amount of space between each
bearer.
Secure each of the bearers in place
using 2x70mm screws for each side
of the bearer, ensuring the bearers
remain level.
28x70mm Screws 34
33
34
34 34 34 34 34 34 34
IMPORTANT: Pre-drill before xing screws.

P 5
Please retain product label and instructions for future reference
Step 3
Parts Needed - No. 23 QTY 2
No. 27 QTY 2
Place the starter boards (No’s. 23) on to assembled base frame along the
longest sides and place the rst two log boards (No. 27) in the notch as
shown.
Ensure the boards sit square on the base using the same method used in
Step 1. Measure corner to corner, making sure the measurements are
equal.
Once the boards are square, lift up the log board (No. 27) and x the start-
er boards in place.
Fix each of the starter boards to the frame by screwing through the notch
into the frame as shown in the illustration.
4x70mm Screws
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
23
23
27
27
23
24
27
27
28
26
24
Step 4
Parts needed - No. 24 QTY 6
No. 26 QTY 6
No. 27 QTY 12
No. 28 QTY 6
Following the method shown in the
illustration, lay the rst 6 boards
(No’s. 24, 26, 27 & 28)
Start by placing the front and back
boards, interlocking them with the
side boards. Then place the next side
boards, interlocking with the front
and back boards. Continue this
method until you have placed 6
boards o of the starter boards on
each side, as shown in the
illustration.
This will create your rst level.
*Ensure that the boards are level
and ush with each other as you lay
each one.
Please Note: The short boards at the
front of the building (either side of the
door opening) can be placed either
side depending on your needs.