Mercia Garden Products 04LEAN0804-V1 Instruction manual

04LEAN0804-V1
8X4 GREENHOUSE LEAN-TO
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy or
extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:

P 2
04LEAN0804-V1
Overall Dimensions:
Length = 2492m
Width = 1357mm
Height = 2070mm
Base Dimensions:
Length = 2492mm
Width = 1312mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Please note that we don't include xings with this product due to wall construction materials varying from house to
house. If you are unsure on the xings you require then we recommend that you consult with your local builders
merchant or a knowledgeable DIY store.
Building Content:
1 2 3
5678
Gable Top Left QTY 1
AI-04LEAN0804GTL-V1
Rear Panel QTY 1
AI-04LEAN0804PG-V1
Door Panel QTY 1
AI-04LEAN0804DG-V1
Gable Top Right QTY 1
AI-04LEAN0804GTR-V1
Roof Panel QTY 1
AI-04LEAN0804R-V1
Window QTY 1
AI-04LEAN0804OW-V1
Large Side Panel QTY 1
AI-04LEAN0804LSP-V1
Door QTY 1
AI-03SHHGMD600X1720-V1
4
9
11
12
14
Cover Strip - 12x75x1262mm QTY 2
S1275-G-1262mm
Large Panel Joist - 27x44x2380mm QTY 1
F2744-2380mm
Small Panel Joist - 27x44x1306mm QTY 2
F2744-1306mm
Window block - 65x35x650mm QTY 1
F6535-G-650mm
Vertical Beading Strip - 12x20x1720mm QTY 2
S1220-1720mm
10
Horizontal Beading strip -12x120x580mm QTY 1
S1220-580mm
13
15
16
17
18
19
20
Small Hinge QTY 3
PI-07-0004
Long Hinge QTY 2
PI-07-0002
Mortice Lock Handle QTY 2
PI-07-0006
Mortice Lock QTY 1
PI-07-0017
Key Plate QTY 1
PI-07-0017
Casement Stay QTY 1
PI-07-0080
50mm Screw x 16
70mm Screw x 31
40mm Screw x 6
30mm Black Screw x 20
30mm Screw x 39
Nail Bag
20mm Black Screw x 4

P 3
Please retain product label and instructions for future reference
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
3
4
15
16
Pre drill
hole
Step 1
Parts needed - No. 3 QTY 1
No. 4 QTY 1
No. 15 QTY 1
No. 16 QTY 2
Attatch the Long hinges (No.16) to the
Door (No.4) using 3x30mm screws per
hinge. Attach the Short hinges to the
door using 4x30mm screws.
Fix the Door (No.4) to the Door Gable
(No.3) using 4x30mm Screws per long
hinge and 4x30mm screws for the small
hinge.
22x30mm Screws
30mm
screw
The Mortice Lock is Reversible
18
20
Pre drill
hole
Step 2
Parts needed - No. 18 QTY 1
No. 20 QTY 1
Fit the mortice lock (No.18) into the
recess and x in place with the screws
provided. Fit the key plate (No.20) to
the inside of the door panel using the
screws provided.
4x30mm Screws
30mm
screw
10
13
Pre drill
hole
Step 3
Parts needed - No. 3 QTY 1
No. 10 QTY 2
No. 13 QTY 1
Fix the vertical and horizontal beading
strips (No.10 & 13) to the inside of the
door gable (No.3) using 4x30mm
screws for the verticle, and 3x30mm
screws for the horizontal.
Ensure that the beading sits ush with
the back of the door gable as shown in
the detailed vew.
11x30mm Screws
30mm
screw
3

P 4
Please retain product label and instructions for future reference
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
70mm
screw
11
12
12
Pre drill
hole
Step 4
Parts needed - No. 11 QTY 1
No. 12 QTY 2
Lay the panel joists (No.11 & 12) down
as shown in the diagram on a rm and
level base, ensure base has suitable
drainage free from areas where
standing water can collect (see front
page on base requirements).
Ensure the base is square and x
together with 2x70mm screws per
corner.
4x70mm Screws
12
70mm
screw
Pre drill
hole
Step 5
Parts needed - No. 1 QTY 1
No. 2 QTY 1
Position the rear panel (No.1) on the
base, the frame sits onto the base with
the cladding overlapping.
Locate the side (No.2) and rear panel
(No.1) frame to frame as shown in the
diagram and x with 3x70mm screws
using xing method A.
*The door and rear panel are both
interchangable and can be positioned
either end, decide which works best
before assembly. (see 04GRECOM0808
assembly)*
3x70mm Screws
3
70mm
screw
Pre drill
hole
Step 6
Parts needed - No. 3 QTY 1
Locate the Door Panel (No.3) onto
the base.
Fix to the side panel (No.2) using
the same method shown in step 5.
3x70mm Screws
2
ccc
c
c
c
c
50mm
screw
6
7
Pre drill
hole
Step 7
Parts needed - No. 6 QTY 1
No. 7 QTY 1
Place the left and right gable tops
(No.6 & 7) onto the top groove of
each side. Secure in place using
3x50mm screws per side.
Pre drill holes rst then x screws
from the side gable up into the
gable top as shown in diagram C.
6x50mm screws

P 5
Please retain product label and instructions for future reference
70mm
screw
8
19
14
Pre drill
hole
Step 8
Parts needed - No. 8 QTY 1
No. 14 QTY 1
No. 15 QTY 2
No. 19 QTY 1
Place the Window (No.8) and window
block (No.14) on top of the open space
in the roof panel. Fix the window block
to the roof using 2x70mm screws.
Place the small hinges (No.15) on the
window and window block, as shown in
the diagram and x with 8x30mm black
screws.
Position the casement stay (No.19)
onto the window , x the stay and pins
with 20mm screws.
2 x 70mm screws
16 x 30mm black screws
4 x 20mm black screws
30mm
screw
20mm
screw
70mm
screw
5
Pre drill
hole
Step 9
Parts needed - No. 5 QTY 1
Slide the roof panel (No.5) on top of the
building, the building may need
moving around slightly to ensure the
roof panels t squarely.
When you are happy that everything
ts correctly x the roof (No.5) down
with 9x70mm screws as shown in the
diagram.
9x70mm screw
50mm
screw
Pre drill
hole
Step 10
Fix the door, rear and large side panel to
the panel joists using 50mm screws,
ensure the building is square before
xing in place. Pre-drill holes to prevent
spliting.
10x50mm screws
40mm
screw
9
Pre drill
hole
Step 11
Parts needed - No. 9 QTY 2
Fix the cover strips (No.9) to the inside
of each gable side using 3 x 40mm
screws.
6x40mm screws

P 6
Please retain product label and instructions for future reference
Please note that we don't include xings with this product due to wall construction materials varying from house to
house. If you are unsure on the xings you require then we recommend that you consult with your local builders
merchant or a knowledgeable DIY store.
17
30mm
screw
Pre drill
hole
Step 12
Parts needed - No. 17 QTY 2
Fix the mortice lock handles (No.17) on
either side of the door using 4x30mm
black screws per handle, as shown in
diagram
4x30mm black screws
04GRECOM0808-V1 Assembly
Requires 01MODP0804-V1
Length - 2490mm
Width - 2530mm
Height - 2150mm
E
E
E
E
E
E
70mm
screw
Pre drill
hole
Pre Assembly
Follow the instructions for the 8x4
Modular Pent (01MODP0804-V1)
Follow the instructions for the
04LEAN0804-V1 to assemble the
pent greenhouse unit up against
the side of the pent shed.
The buildings should look as
shown.
Step 13
Secure the two buildings together
using 70mm screws in the areas shown.
6x70mm screws

P 7
Please retain product label and instructions for future reference
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
70mm
screw
Pre drill
hole
Step 14
Pre drill holes from the shed panel top
straight into the green house roof
panel. Use 4x70mm screws.
4x70mm screws

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
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4
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

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