Mercia Garden Products 0644CVNE0403HGDD3SW-V1 User manual










 









































2mm Drill bit

































  



x2


 





















































 
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 4064mm
Depth = 3486mm
Height = 2600mm
Base Dimensions:
Width = 3818mm
Depth = 2817mm
Window Content:
6
Rain Guard QTY 3
RG2844-710MM (28x44x710mm)
2
1
3
4
Window QTY 3
AI-06LOGDGW684X1244-V3
5
Window Frame Left Upright - 71x70x1412mm QTY 3
AI-0644LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm QTY 3
AI-0644LOGWUFR-V3
Window Frame Top - 84x125x805mm QTY 3
AI-0644LOGWTF-V3
Window Frame Bottom - 71x70x805mm QTY 3
AI-0644LOGWBF-V3
7 8
Casement Stay QTY 3
PI-07-0187
Flag Hinge QTY 6
PI-07-0211
Double Door Contents:
10
9
11
12
Mortice Lock QTY 1
PI-07-0017
Key Plate QTY 1
PI-07-0017
Handles (Pair) QTY 1
PI-07-0188
Adjustable Hinge QTY 6 PI-07-0209
Tower Bolt QTY 2
PI-07-0114
Master Door QTY 1
(Morticed for lock)
AI-06LOGDGMD750X1900-V3
13
14
15
17
17a 17c
18 19 20 21
Secondary DoorQTY 1
AI-06LOGDGSD750X1900-V3
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0644LOGDUFR-V3
Door Frame Top - 84x125x1632mm QTY 1
AI-0644LOGDDTF-V3
Door Frame Bottom - 71x70x1508mm QTY 1
AI-0644LOGDDBF-V3
Door Strip - 16x60x1880mm QTY 1
S1660-1880mm
16
Rain Guard QTY 1
RG2844-1520MM (28x44x1520mm)
17b


 
Gable A QTY 1
AI-0644CV3-G-V1
Starter Board - 44x66x4000mm QTY 2
LB44RT66-A-4000mm
Log Board - 44x120x232mm QTY 24
LB44-B-232mm
Log Board - 44x120x232mm QTY 24
LB44-C-232mm
Log Board - 44x120x1215mm QTY 12
LB44-B-1215mm
29
Log Board - 44x120x2996mm QTY 24
LB44-A-2996mm
Log Board - 44x120x4000mm QTY 21
LB44-A-4000mm
30
31
34
Bearer - 44x58x2814mm QTY 2
F4458-2814mm-PT
35
Bearer - 44x58x3702mm QTY 10
F4458-3702mm-PT
36
Roof Purlin - 45x120x4004mm QTY 5
F45120-A-4004mm
37
39
Log Board - 44x120x4000mm QTY 1
LB44-AD-4000mm
33
32
38
Fascia - 16x120x2032mm QTY 4
S16120-2032mm
40
Floor Board - 16x121x2725mm QTY 36
MB16-2725mm
41
Roof Board - 16x121x3496mm QTY 39
MB16-3496mm
44
42
43
45
22
24
25
26
28
27
23
Window Gable A TY 1
AI-0644CV3-WG-V1
Log Board - 44x120x1646mm QTY 12
LB44-B-1646mm
Log Board - 44x120x600mm QTY 12
LB44-B-600mm
Finisher Board - 44x84x4000mm QTY 1
LB44RG84-AG-4000mm (Angled cut along length)
Finisher Board - 44x53x4000mm QTY 1
LB44RG53-A-4000mm (Angled cut along length)
Gable E QTY 1
AI-0644CV3-G-V1
Gable B QTY 1
AI-0644CV3-G-V1
Gable D QTY 1
AI-0644CV3-G-V1
Gable C QTY 1
AI-0644CV3-G-V1
Window Gable B QTY 1
AI-0644CV3-WG-V1
Window Gable E QTY 1
AI-0644CV3-WG-V1
Window Gable D QTY 1
AI-0644CV3-WG-V1
Window Gable C QTY 1
AI-0644CV3-WG-V1
46
47
48


 
Back Eaves Frame - 27x44x4004mm QTY 1
F2744-4004mm
Felt
Storm Brace - 27x44x2000mm QTY 8
F2744-2000mm
Closure Trim - 16x28x2400mm (approx length) QTY 12
S1628-2400mm
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
Nail Bag
There may be extra screws present in the nail bag
Felt Tacks x 250
70mm Screw x 84
40mm Screw x 705
30mm Screw x 202
90mm Bolt Set x 16
80mm Screw x 32
Front Eaves Frame - 44x58x3730mm QTY 1
F4458-3730mm
Roof Trim - 16x30x3492mm QTY 2
S1630-3.492mm
49
50
51
52
53
54
55
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly in their respective
tongues and grooves.


 
Step 1
Parts Needed - No. 43 QTY 2
No. 44 QTY 2
Lay the bearers (No. 43 & 44) onto
a rm and level surface (free from
areas where standing water can
collect) as shown in the illustration.
Fix the bearers together at each
corner using 2x70mm screws,
ensuring the bearers are ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as illustrated,
making sure the measurements are
equal.
If the bearers are not aligned
equally, unscrew, adjust and
re-align accordingly.
8x70mm Screws
Pre drill
hole
70mm
screw
44
43
44
43
IMPORTANT: Pre-drill before xing screws.
Pre drill
hole
70mm
screw
Step 2
Parts Needed - No. 44 QTY 8
Arrange the remaining bearers
(No.44) inside the assembled
frame, as shown.
*Ensure there is an equal amount
of space between each bearer.
Secure each end of the bearers in
place using 2x70mm screws per
end, ensuring the bearers remain
level.
32x70mm Screws
44 44 44 44 44 44 44
44
44
43
IMPORTANT: Pre-drill before xing screws.
44


 
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
Step 3
Parts Needed - No. 32 QTY 2
No. 33 QTY 2
Place the starter boards (No. 32) on to assembled base frame along the longest
sides and place the rst two log boards (No. 33) in the notches as shown.
Ensure the boards sit square on the base using the same method used in Step 1.
Measure corner to corner, making sure the measurements are equal.
Once the boards are square, lift up the log board (No.33) and x the starter
boards in place.
Fix each of the starter boards to the frame by screwing through the notch into the
frame as shown in the illustration.
4x70mm Screws
32
32
33
33
33
Step 4
Parts needed - No. 33 QTY 11
No. 34 QTY 6
No. 38 QTY 12
No. 39 QTY 1
No. 40 QTY 1
Following the method shown in the
illustration, lay the rst 6 boards
(No. 33, 34, 38, 39 & 40)
Start by placing the front and back
boards, interlocking them with the
side boards. Then place the next side
boards, interlocking with the front
and back boards. Continue this
method until you have placed 6
boards o of the starter boards on
each side, as shown in the
illustration.
This will create your rst level.
*Ensure that the boards are level
and ush with each other as you lay
each one.
Please Note: The short boards at the
front of the building (either side of the
door opening) can be placed either
side depending on your needs.
Rubber Mallet
may be required
to t parts.
38
34 33
38
40
39
33


 
Step 5
Parts Needed - No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
Arrange the left, right, top & bottom door
frames (No. 11, 12, 13 & 14) onto a level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
13
14
11
12
IMPORTANT : Pre-drill before xing screws.
The internal lip of the door
frame should be positioned on
the inside of the building.
14 12
17a
17
17b
a
b
IMPORTANT : Pre-drill before xing screws.
Secondary Door Master Door
Step 6
Parts Needed - No. 9 QTY 1
No. 10 QTY 1
No. 17 QTY 6
The Adjustable Door Hinge (No.17)
comes in three parts.
Fasten No. 17a into 17b as shown in the
illustration.
Place the master and secondary doors
(No. 9 & 10) onto a at surface and x the
Adjustable door hinge (No.17c) to the doors
using 3x30mm screws per hinge.
Fix 3 x Adjustable Door Hinges (No. 17a & b)
into position onto the door frame using
4x30mm screws per hinge.
*Ensure the hinges are tted to the external
of the door frame so the doors open
outwards from the log cabin.
Locate the doors into the hinges ensuring
there is equal spacing on each side between
the doors and door frame, and that the doors
open & close freely without restriction.
It is important to t the doors within the
frames at this stage so that you can establish
the position of the hinges. The hinges come
in three parts. Remove the doors from the
frame after tting.
**Ensure to screw into the framing and not
into the channel.
42x30mm Screws
Pre drill
hole
30mm
screw
a
b
9
10
17


 
Step 7
To adjust and align your doors:
1. Lift up the doors to separate the two parts of
the hinge.
2. Turn the rotating barrel (No.17a) in / out to
move the postion of the doors either in or away
from each other.
3. You can then place the door(s) back on to the
hinge and check whether they require more /
less adjustments, if further adjustments are
required repeat number 2.
17a
Step 8
Once you have laid 6 log boards (o of the starter)
up the door section, slide the assembled door
frame over the boards, resting the frame on top of
the starter board (if you have not yet assembled
the door frame refer to step 5).
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(Regarding door position). Nevertheless the
process of tting the door frame is the same.
**Please Note: The short boards at the front of the
building (either side of the door and window
opening’s) can be placed either side depending on
your needs.
Step 9
Parts needed - No. 33 QTY 6
No. 34 QTY 6
No. 35 QTY 12
No. 36 QTY 12
No. 39 QTY 6
No. 40 QTY 6
Following the method shown in the
illustration, lay the next 6 boards
(No.33, 34, 35, 36, 39 & 40) onto the
log cabin to create your second level.
*Ensure that the boards are level and
ush with each other as you lay each
one.
*Please Note: The short boards placed
to create the opening’s for the doors &
windows can be placed either side
depending on your needs.
Rubber Mallet
may be required
to t parts.
35
34 33
40
39
35
36
36


 
2
4
IMPORTANT : Pre-drill before xing screws.
Step 10
Parts Needed - No. 2 QTY 3
No. 3 QTY 3
No. 4 QTY 3
No. 5 QTY 3
Arrange the left, right, top & bottom window
frames (No. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
Repeat to construct three window frames.
24x80mm Screws
Pre drill
hole
80mm
screw
5
3
53
The internal lip of the window
frame should be positioned on
the inside of the building.
Pre drill
hole
30mm
screw
IMPORTANT : Pre-drill before xing screws.
1
7
7
7
Step 11
Parts Needed - No. 1 QTY 3
No. 7 QTY 6
Position the window (No. 1) so that it sits
centrally within the window frame. Fix the
female part of the ag hinge (No. 7) to the
window using 4x30mm screws, attach the
male part of the ag hinge (No. 7) to the
window frame using 4x30mm screws
ensuring that the window can open and close
freely.
*Ensure to attach the hinge to the
horizontal frame of the window*
Repeat this method for all three windows
**It is important to t the windows within
the frame at this stage so that you can
establish the position of the hinges. The
hinges come in two parts. Remove the
window from the frame after tting.
48x30mm Screws
Step 12
Once you have laid the second level of
boards onto the log cabin slide the
windows between the smaller boards
and rest on to the longer board (if you
have not yet assembled the window
frames refer to step 10)
*Ensure the boards are level with each
end.
*Please note: This image is for illustrative
purposes and may dier from your choice in
product (regarding window position).
Nevertheless the process of tting the
window is the same