Mercia Garden Products 0619PNNE0403HGDD3SW-V1 User manual

P 1
0619PNNE0403HGDD3SW-V1
19MM LOG CABIN, 4M X 3M , HALF GLAZED DOUBLE DOORS, THREE SHORT WINDOWS.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. the cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
0619PNNE0403HGDD3SW-V1
Overall Dimensions:
Width = 4016mm
Depth = 3319mm
Height = 2375mm
Base Dimensions:
Width = 3808mm
Depth = 2804mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Window Contents
2
1
3
4
Window Qty 3
AI-06LOGSANGW684X1244-V1
5
Window Frame Left Upright - 71x70x1412mm Qty 3
AI-0619LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm Qty 3
AI-0619LOGWUFR-V3
Window Frame Top - 81x125x805mm Qty 3
AI-0619LOGSWTF-V3
Window Frame Bottom - 71x70x805mm Qty 3
AI-0619LOGSWBF-V3
7
6 Inch T-Hinge QTY 6
PI-07-0113
8
Casement Stay Qty 3
PI-07-0008
Double Door Contents
10
9
11
12
Mortice Lock
Qty 1
PI-07-0017
Key Plate
Qty 1
Handles (Pair)
Qty 1
PI-07-0006
Tower Bolt
QTY 2
PI-07-0114
Master Door Qty 1
(Morticed for lock)
AI-06LOGSANGHGMD750X1900-V1
13
14
15
17 18 19 20 21
9 Inch T-Hinge QTY 6
PI-07-0002
Slave Door Qty 1
AI-06LOGSANGHGSD750X1900-V1
Door Frame Left Upright - 71x70x2065mm Qty 1
AI-0619LOGDUFL-V3
Door Frame Top - 81x125x1632mm Qty 1
AI-0619LOGDDTF- V3
Door Strip - 16x60x1880mm Qty 1
S1660-1880mm
Door Frame Right Upright - 71x70x2065mm Qty 1
AI-0619LOGDUFR-V3
Door Frame Bottom - 71x70x1508mm Qty 1
AI-0619LOGDDBF-V3
6
16
Rain Guard QTY 3
RG2844-710 (28x44x710mm) Rain Guard QTY 1
RG2844-1520 (28x44x1520mm)

P 3
Please retain product label and instructions for future reference
30
31
32
33
34
29
Starter Board - 66x19x4000mm QTY 2
LB19RT66-A-4000
Log Board - 120x19x232mm QTY 24
LB19-B-232
Roof Purlin - 40x90x4004mm Qty 2
F4090-A-4004
Fascia - 120x12x4100mm QTY 2
S12120-4100
Fascia - 120x12x3400mm QTY 2
S12120-3400
Roof Board - 121x12x3296mm QTY 37
MB12-C-3296
Floor Board - 121x12x2760mm QTY 35
MB16-C-2760
38
Eaves Frame - 44x27x4004mm QTY 2
F2744-4004
35
36
37
Bearer - 44x44x2804mm QTY 2
F4444-2804-PT
Bearer - 44x44x3720mm QTY 10
F4444-3720-PT
39
40
Storm Brace - 44x27x2000mm QTY 8
F2744-2000
41
Closure Trim - 16x28x2400mm (approx length) QTY 14
S1628-2400
42
Felt
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
43
Log Board - 120x19x2996mm QTY 25
LB19-A-2996
Finisher Board - 54x19x4000mm QTY 1
LB19RG54-A-4000
Finisher Board - 50x19x4000mm QTY 1
LB19RG50-A-4000
Log Board - 120x19x1216mm QTY 12
LB19-B-1216
Log Board - 120x19x2996mm QTY 1
LB19-AD-2996 (1 X Window cut out)
Log Board - 120x19x4000mm QTY 1
LB19-AD-4000 (1 X Double door cut out & Window cut outs)
24
25
26
27
28
Log Board - 120x19x4000mm QTY 20
LB19-A-4000
Log Board - 120x19x1123mm QTY 24
LB19-B-1123
Log Board - 120x19x232mm QTY 24
LB19-C-232
46
45
44
Bottom Gable QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
22
23a
23b
Top Gable A QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
Top Gable B QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
23C
Top Gable C QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
Felt Tacks x 210
70mm Screw x 70
Nail Bag
40mm Screw x 444
30mm Screw x 108
60mm Bolt Set x 16
There may be extra screws present in the nail bag
30mm Black Screw x 128
80mm Screw x 32

For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
P 4
Please retain product label and instructions for future reference
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly
in their respective tongues and grooves.
Step 1
Parts Needed - No. 36 QTY 2
No. 37 QTY 2
Lay the bearers (No. 36 & 37) onto
a rm and level surface (free from
areas where standing water can
collect) as shown in the
illustration.
Fix the bearers together at each
corner using 2 screws per corner
using 8x70mm screws in total,
ensuring the bearers are ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as
illustrated, making sure the
measurements are equal.
If the bearers are not aligned
equally, unscrew, adjust and
re-align accordingly.
8x70mm Screws
36
37
37
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
36
Step 2
Parts Needed - No. 37 QTY 8
Following the same method
arrange the remaining bearers
(No. 37) inside the assembled
frame.
*Ensure there is an equal amount
of space between each frame.
Secure each of the bearers in place
using 2x70mm screws for each
side of the bearer, ensuring .the
bearers remain level.
32x70mm Screws
Pre drill
hole
70mm
screw
37
36
37
37 37
37
37 373 37
37
37

P 5
Please retain product label and instructions for future reference
24
26
Pre drill
hole
70mm
screw
24
IMPORTANT: Pre-drill before xing screws.
Step 3
Parts Needed - No. 24 QTY 2
No. 26 QTY 2
Place the starter boards (No. 24) on to assembled base frame along the
longest sides and place the rst two log boards (No. 26) in the notch as
shown.
Ensure the boards sit square on the base using the same method used
in Step 1. Measure corner to corner, making sure the measurements are
equal.
Once the boards are square, lift up the log board (No. 26) and x the
starter boards in place.
Fix each of the starter boards to the frame by screwing through the
notch into the frame as shown in the illustration.
4x70mm Screws
24
26
25
26
26 28
28
Step 4
Parts Needed - No. 25 QTY 6
No. 26 QTY 10
No. 28 QTY 12
Following the method shown in the
illustration, lay the rst 6 boards
(No. 25, 26, & 28)
Start by placing the front and back
boards, interlocking them with the side
boards. Then place the next side boards,
interlocking with the front and back
boards. Continue this method until you
have placed 6 boards o of the starter
boards on each side, as shown in the
illustration.
This will create your rst level.
*Ensure that the boards are level and
ush with each other as you lay each
one.