Mercia Garden Products 0619PNNE0403HGDD3SW-V1 User manual

P 1
0619PNNE0403HGDD3SW-V1
19MM LOG CABIN, 4M X 3M , HALF GLAZED DOUBLE DOORS, THREE SHORT WINDOWS.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. the cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
0619PNNE0403HGDD3SW-V1
Overall Dimensions:
Width = 4016mm
Depth = 3319mm
Height = 2375mm
Base Dimensions:
Width = 3808mm
Depth = 2804mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Window Contents
2
1
3
4
Window Qty 3
AI-06LOGSANGW684X1244-V1
5
Window Frame Left Upright - 71x70x1412mm Qty 3
AI-0619LOGWUFL-V3
Window Frame Right Upright - 71x70x1412mm Qty 3
AI-0619LOGWUFR-V3
Window Frame Top - 81x125x805mm Qty 3
AI-0619LOGSWTF-V3
Window Frame Bottom - 71x70x805mm Qty 3
AI-0619LOGSWBF-V3
7
6 Inch T-Hinge QTY 6
PI-07-0113
8
Casement Stay Qty 3
PI-07-0008
Double Door Contents
10
9
11
12
Mortice Lock
Qty 1
PI-07-0017
Key Plate
Qty 1
Handles (Pair)
Qty 1
PI-07-0006
Tower Bolt
QTY 2
PI-07-0114
Master Door Qty 1
(Morticed for lock)
AI-06LOGSANGHGMD750X1900-V1
13
14
15
17 18 19 20 21
9 Inch T-Hinge QTY 6
PI-07-0002
Slave Door Qty 1
AI-06LOGSANGHGSD750X1900-V1
Door Frame Left Upright - 71x70x2065mm Qty 1
AI-0619LOGDUFL-V3
Door Frame Top - 81x125x1632mm Qty 1
AI-0619LOGDDTF- V3
Door Strip - 16x60x1880mm Qty 1
S1660-1880mm
Door Frame Right Upright - 71x70x2065mm Qty 1
AI-0619LOGDUFR-V3
Door Frame Bottom - 71x70x1508mm Qty 1
AI-0619LOGDDBF-V3
6
16
Rain Guard QTY 3
RG2844-710 (28x44x710mm) Rain Guard QTY 1
RG2844-1520 (28x44x1520mm)

P 3
Please retain product label and instructions for future reference
30
31
32
33
34
29
Starter Board - 66x19x4000mm QTY 2
LB19RT66-A-4000
Log Board - 120x19x232mm QTY 24
LB19-B-232
Roof Purlin - 40x90x4004mm Qty 2
F4090-A-4004
Fascia - 120x12x4100mm QTY 2
S12120-4100
Fascia - 120x12x3400mm QTY 2
S12120-3400
Roof Board - 121x12x3296mm QTY 37
MB12-C-3296
Floor Board - 121x12x2760mm QTY 35
MB16-C-2760
38
Eaves Frame - 44x27x4004mm QTY 2
F2744-4004
35
36
37
Bearer - 44x44x2804mm QTY 2
F4444-2804-PT
Bearer - 44x44x3720mm QTY 10
F4444-3720-PT
39
40
Storm Brace - 44x27x2000mm QTY 8
F2744-2000
41
Closure Trim - 16x28x2400mm (approx length) QTY 14
S1628-2400
42
Felt
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
43
Log Board - 120x19x2996mm QTY 25
LB19-A-2996
Finisher Board - 54x19x4000mm QTY 1
LB19RG54-A-4000
Finisher Board - 50x19x4000mm QTY 1
LB19RG50-A-4000
Log Board - 120x19x1216mm QTY 12
LB19-B-1216
Log Board - 120x19x2996mm QTY 1
LB19-AD-2996 (1 X Window cut out)
Log Board - 120x19x4000mm QTY 1
LB19-AD-4000 (1 X Double door cut out & Window cut outs)
24
25
26
27
28
Log Board - 120x19x4000mm QTY 20
LB19-A-4000
Log Board - 120x19x1123mm QTY 24
LB19-B-1123
Log Board - 120x19x232mm QTY 24
LB19-C-232
46
45
44
Bottom Gable QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
22
23a
23b
Top Gable A QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
Top Gable B QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
23C
Top Gable C QTY 2
AI-0619PNNE0403HGDD3SW-G-V1
Felt Tacks x 210
70mm Screw x 70
Nail Bag
40mm Screw x 444
30mm Screw x 108
60mm Bolt Set x 16
There may be extra screws present in the nail bag
30mm Black Screw x 128
80mm Screw x 32

For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
P 4
Please retain product label and instructions for future reference
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly
in their respective tongues and grooves.
Step 1
Parts Needed - No. 36 QTY 2
No. 37 QTY 2
Lay the bearers (No. 36 & 37) onto
a rm and level surface (free from
areas where standing water can
collect) as shown in the
illustration.
Fix the bearers together at each
corner using 2 screws per corner
using 8x70mm screws in total,
ensuring the bearers are ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as
illustrated, making sure the
measurements are equal.
If the bearers are not aligned
equally, unscrew, adjust and
re-align accordingly.
8x70mm Screws
36
37
37
Pre drill
hole
70mm
screw
IMPORTANT: Pre-drill before xing screws.
36
Step 2
Parts Needed - No. 37 QTY 8
Following the same method
arrange the remaining bearers
(No. 37) inside the assembled
frame.
*Ensure there is an equal amount
of space between each frame.
Secure each of the bearers in place
using 2x70mm screws for each
side of the bearer, ensuring .the
bearers remain level.
32x70mm Screws
Pre drill
hole
70mm
screw
37
36
37
37 37
37
37 373 37
37
37

P 5
Please retain product label and instructions for future reference
24
26
Pre drill
hole
70mm
screw
24
IMPORTANT: Pre-drill before xing screws.
Step 3
Parts Needed - No. 24 QTY 2
No. 26 QTY 2
Place the starter boards (No. 24) on to assembled base frame along the
longest sides and place the rst two log boards (No. 26) in the notch as
shown.
Ensure the boards sit square on the base using the same method used
in Step 1. Measure corner to corner, making sure the measurements are
equal.
Once the boards are square, lift up the log board (No. 26) and x the
starter boards in place.
Fix each of the starter boards to the frame by screwing through the
notch into the frame as shown in the illustration.
4x70mm Screws
24
26
25
26
26 28
28
Step 4
Parts Needed - No. 25 QTY 6
No. 26 QTY 10
No. 28 QTY 12
Following the method shown in the
illustration, lay the rst 6 boards
(No. 25, 26, & 28)
Start by placing the front and back
boards, interlocking them with the side
boards. Then place the next side boards,
interlocking with the front and back
boards. Continue this method until you
have placed 6 boards o of the starter
boards on each side, as shown in the
illustration.
This will create your rst level.
*Ensure that the boards are level and
ush with each other as you lay each
one.

P 6
Please retain product label and instructions for future reference
Step 5
Parts Needed - No. 11 QTY 1
No. 12 QTY 1
No. 13 QTY 1
No. 14 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 11, 12, 13 & 14) onto a level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
13
14
11
12
IMPORTANT : Pre-drill before xing screws.
The lip of the door frame should
be postioned on the inside of
the building.
14 12
Step 6
Once you have laid 6 log boards (o of the starter)
up the door section, slide the assembled door
frame over the boards resting the frame on top of
the starter board (if you have not yet assembled
the door frame refer to step 5)
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding door position). Nevertheless the
process of tting the door frame is the same.
**Please Note: The short boards at the front of the
building (either side of the door and window
opening’s) can be placed either side depending on
your needs.
Step 7
Parts Needed - No. 25 QTY 6
No. 26 QTY 6
No. 27 QTY 12
No. 29 QTY 12
No. 30 QTY 12
Following the method shown in the illustration,
lay the next 6 boards (No. 25, 26, 27, 29 & 30)
onto the log cabin to create your second level.
*Ensure that the boards are level and ush with
each other as you lay each one.
25 26
27
30
29
27
29
30

P 7
Please retain product label and instructions for future reference
2
4
IMPORTANT : Pre-drill before xing screws.
Step 8
Parts Needed - No. 2 QTY 3
No. 3 QTY 3
No. 4 QTY 3
No. 5 QTY 3
Arrange the left, right, top & bottom window
frames (No’s. 2, 3, 4,& 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the window framing.
Use this method to construct 3 window frames.
24x80mm Screws
Pre drill
hole
80mm
screw 5
3
53
The lip of the door frame should
be postioned on the inside of
the building.
.Step 9
Once you have laid the second level of
boards onto the log cabin slide the
windows between the smaller boards
and rest on to the longer board (if you
have not yet
assembled the window frames refer to
step 8)
*Ensure the boards are level with each
end.
*Please note: This image is for
illustrative purposes and may dier from
your choice in product (regarding
window position).
Nevertheless the process of tting the
window is the same
Step 10
Parts Needed - No. 25 QTY 6
No. 26 QTY 6
No. 27 QTY 12
No. 29 QTY 12
No. 30 QTY 12
Following the method shown in the
illustration, lay a further 6 boards
(No.25, 26, 27, 29 & 30) onto the log
cabin to bring the board level to the
top of the window and door frames.
*Ensure that the boards are level
and ush with each other as you lay
each one.
25 26
27
30
29
27
29
30

P 8
Please retain product label and instructions for future reference
25 26
31
32
Step 11
Parts Needed - No. 25 QTY 1
No. 26 QTY 1
No. 31 QTY 1
No. 32 QTY 1
Following the method shown in
the illustration, lay the next two
boards (No. 26 & 32) on the
window and opposite plain side.
Once in position, place the next
two boards (No. 25 & 31) onto the
door and rear sides.
*Ensure that the boards are level
and ush with each other as you
lay each one.
Rubber Mallet
may be required
to t parts.
70mm
screw
Step 12
Parts Needed - No. 22 QTY 2
No. 25 QTY 1
No. 34 QTY 1
Following the method shown in
the illustration, place the rst
boards from the gable (No. 22) and
the remaining Log board (No.25)
and Finisher Board (No. 34) onto
the log cabin,
*Ensure that the boards are level
and ush with each other as you
lay each one.
Fix each board to the one below by
screwing through the notch as
shown in the illustration using
1x70mm screw per corner.
**Ensure to stagger the screws so
as not to collide with the previous
screw.
4x70mm Screws
Pre drill
hole
34 22
25
22
Rubber Mallet
may be required
to t parts.
IMPORTANT : Pre-drill before xing screws.

P 9
Please retain product label and instructions for future reference
70mm
screw
Step 13
Parts Needed - No. 23a QTY 2
No. 23b QTY 2
No. 23c QTY 2
No. 33 QTY 1
Following the method shown in
the illustration, place Gable Top A
(No.23a), Gable Top B (No.23b),
Gable Top C (No.23c) and the
Finisher Board (No. 33) onto the
log cabin.
*Ensure that the boards are
level and ush with each other
as you lay each one.
Fix the log board (No.33) and
Front Gable A (No.22a) to the
board below by screwing
through the notch using
1x70mm screw per corner, as
shown in the illustration
Fix Top Gable C (No.23c) in place
by screwing through the board
into the one below using
1x30mm screw per side as shown
in the illustration.
**Ensure to stagger the screws
so as not to collide with the
previous screw.
2x70mm Screws
2x30mm Screws
Pre drill
hole
33
30mm
screw Rubber Mallet
may be required
to t parts.
23b
23c
23b 23a
23a
23c
IMPORTANT : Pre-drill before xing screws.
35
35
Pre drill
hole
70mm
screw
Step 14
Parts needed - No. 35 QTY 2
Align the Roof Purlin (No. 35)
into the cut out slots on each gable
top ensuring they interlock.
Secure the roof purlin at each
end by screwing through the bars
into the boards (ensure to pre-drill
to avoid the boards splitting) using
4x70mm screws per purlin.
*Please note: The gable shown is for
illustrative purposes and may dier in
width from your choice in product.
Nevertheless, despite any dierences
the process of xing the purlins is the
same.
8x70mm Screws
a
b
a
35
Rubber Mallet
may be required
to t parts.
35
b

P 10
Please retain product label and instructions for future reference
Step 15
Parts needed - No. 40 QTY 37
Place the rst roof board (No. 40)
onto the log cabin, making sure the boards
are ush to the end of the roof purlin. Ensure
there is an even amount of overhang
between the log boards and roof board at
the front and back of the cabin.
Once in position x to the purlin, front and
back of the log cabin using 4x40mm screws.
Use the spacer (No. 46) to create an
expansion gap between each roof board if
installing during low levels of moisture
(Summer.) This creates an expansion gap for
the boards to move into during high levels
of moisture (Winter.)
Continue to place the roof boards onto the
roof, ensuring each roof board is interlocked
and level. Once in position x the roof
boards to the purlin, front and back of the
log cabin using 4x40mm srews per roof
board.
*Please Note: The Purlin will be longer than
the log boards by 2mm each end.
You have been issued with 37 roof boards,
but in reality you may only need to use 36.
The last roof board will overhang
past the end of the roof purlin. Using a
straight edge and a pencil, mark out a line as
a guide.
Cut along the pencil mark and remove the
excess. Place the cut down board’s back
onto the roof and secure into place using
4x40mm screws per board.
*Please Note: This image is for illustrative
purposes and may dier from your choice in
product. Nevertheless the process of cutting
and tting the last roof board(s) is the same.
148x40mm Screws
40mm
screw
Pre drill
hole
*Cut to t
a
a
b
40
b
IMPORTANT : Pre-drill before xing screws. Step 16
Parts Needed - No. 42 QTY 2
Ensuring the roof boards are ush at the
overhanging side, x the eaves frames
(No. 42) to the underside of the roof
boards using 9x30mm screws as shown
in the illustration
*Please Note: This image is for illustrative
purposes and may dier from your choice
in product. Nevertheless the process of
xing the eaves frames is the same.
18x30mm Screws
30mm
screw
Pre drill
hole
42
IMPORTANT : Pre-drill before xing screws.