Mercia Garden Products 0619PNSH1227FBSD-V1 Instruction manual

P 1
0619PNSH1227FBSD-V1
19MM LOG CABIN, PENT SHED ADD ON, 1.2M X 2.7M, FULLY BOARDED SINGLE DOOR.
2mm Drill bit
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
BUILDING A BASE
When thinking about where the building and base are going to be constructed:
Ensure that there will be access (60cm) to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions. The base should be slightly smaller than the external
measurement of the building, i.e. the cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for your specic product code
For ease of assembly use a
rubber mallet to t the log
boards. Do NOT use a heavy
hammer.
Ensure to measure and check before cutting
boards.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
It is advisable to use a hand
saw when cutting roof and
oor boards.
To ensure log boards are even, use a spirit
level to check each layer has been installed
correctly.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
0619PNSH1227FBSD-V1
Overall Dimensions:
Width = 1202mm
Depth = 3043mm
Height = 2378mm
Base Dimensions:
Width = 1104mm
Depth = 2508mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Starter Board - 66x19x1200mm QTY 1
LB19RT66-B-1200
Log Board - 120x19x187mm QTY 18
LB19-B-187
Log Board - 120x19x2700mm QTY 19
LB19-A-2700
Finisher Board - 62x19x1176mm QTY 1
LB19RG62-B-1176
Log Board - 120x19x187mm QTY 18
LB19-C-187
Log Board - 120x19x1200mm Qty 1
LB19-BD-1200 (Single Door Cut Out)
Fully Boarded Single Door Contents:
1
13
14
15
16
18
17
19
20
21
EXAMPLE BUILDING
789
6
Storage Door
Handle QTY 1
PI-07-0033
10
Dead Lock
QTY 1
PI-07-0200
Key Plate
QTY 1
PI-07-0200
Fullly Boarded Single
Door QTY 1
AI-06LOGFBD750X;1900-V1
2
3
4
5
Door Frame Left Upright - 71x70x2065mm QTY 1
AI-0619LOGDUFL-V3
Door Frame Right Upright - 71x70x2065mm QTY 1
AI-0619LOGDUFR-V3
Door Frame Bottom - 71x70x764mm QTY 1
AI-0619LOGSDBF-V3
Door Frame Top - 81x125x884mm QTY 1
AI-0619LOGSDTF-V3
T-Hinge QTY 3
PI-07-0002
Rain Guard QTY 1
RG2844-780 (28x44x780mm)
Shed Extension Contents:
Log Board - 120x19x1200mm QTY 1
LB19-B-1200
Log Board - 120x19x1176mm QTY 19
LB19-B-1176
Starter Board - 66x19x1176mm QTY 1
LB19RT66-B-1176
Bottom Gable QTY 1
AI-0619PNNE0403HGDD3SW-G-V1
11
12a
12b
Top Gable A QTY 1
AI-0619PNNE0403HGDD3SW-G-V1
Top Gable B QTY 1
AI-0619PNNE0403HGDD3SW-G-V1
12C
Top Gable B QTY 1
AI-0619PNSH1221FBSD-G-V1

P 3
Please retain product label and instructions for future reference
25
24
Roof Purlin - 40x90x1202mm Qty 2
F4090-B-1202
Fascia - 120x12x1150mm QTY 2
S12120-1150
Roof Board - 121x12x3296mm QTY 11
MB12-3296
Floor Board - 121x12x2465mm QTY 11
MB12-2465
29
Eaves Frame - 44x27x1103mm QTY 2
F2744-1103
26
27
28
Bearer - 44x44x2508mm QTY 2
F4444-2508-PT
Bearer - 44x44x1016mm QTY 9
F4444-1016-PT
30
31
Storm Brace - 44x27x2000mm QTY 4
F2744-2000
32
Closure Trim - 16x28x2400mm (approx length) QTY 6
S1628-2400
33
Felt
Roof Spacers QTY 5
PI-07-0208 (20x100x2mm)
34
Finisher Board - 54x19x1200mm QTY 1
LB19RG54-B-1200
22
23
‘L’Frame - 44x44x2180mm QTY 1
LF4444-2180
Strip - 16x60x2180mm QTY 1
S1610-2180
35
Felt Tacks x 208
70mm Screw x 52
Nail Bag
60mm Screw x 8
30mm Screw x 83
60mm Bolt Set x 8
There may be extra screws present in the nail bag
30mm Black Screw x 31
80mm Screw x 8
40mm Screw x 146
Pre-assembly
*Please note:
Each board interlocks at either end in a staggered pattern.
Before securing ensure that the boards are tted properly
in their respective tongues and grooves.

For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
P 4
Please retain product label and instructions for future reference
Pre-Assembly
Follow the instructions for the 3m x 4m Log Cabin
(0619PNNE0304HGDD3SW-V1) however DO NOT attach or
cut down the last roof board, Felt or the Fascia trims.
Not attaching these parts allows the extension to be xed in
place.
Your building should look as shown:
(0619PNNE0304HGDD3SW-V1)
Step 1
Parts Needed - No. 24 QTY 2
No. 25 QTY 2
Lay the bearers (No. 24 & 25) onto
a rm and level surface (free from
areas where standing water can
collect) as shown in the
illustration.
Fix the bearers together at each
corner using 2 screws per corner
using 8x70mm screws in total,
ensuring the bearers are ush.
Once fully assembled, ensure the
bearers are square by measuring
from corner to corner as
illustrated, making sure the
measurements are equal.
If the bearers are not aligned
equally, unscrew, adjust and
re-align accordingly.
8x70mm Screws
24
25
25
Pre drill
hole
70mm
screw
24

P 5
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
Step 2
Parts Needed - No. 25 QTY 7
Following the same method
arrange the remaining bearers
(No. 25) inside the assembled
frame.
*Ensure there is an equal amount
of space between each frame.
Secure each of the bearers in place
using 2x70mm screws for each
side of the bearer, ensuring the
bearers remain level.
28x70mm Screws
Pre drill
hole
70mm
screw
25
24
25
25
25
25
25
25
25
25
Step 3
Place the Bearers up against the
bearers of the Log Cabin, ensuring
the bearers sit ush to the back of
the front log board of the log
cabin, as shown in the illustration.
*Please note: There should be a gap
between the back of the bearers
and the log cabin, as shown in the
illustration.
Fix into position using 8x70mm
screws as shown.
*Please note:
You can position the Shed Add on
on either side of the log cabin,
depending which side you attach
the bearers.
8x60mm Screws
Pre drill
hole
60mm
screw
IMPORTANT: Pre-drill before xing screws.

P 6
Please retain product label and instructions for future reference
Step 4
Parts Needed - No. 30 QTY 1
No. 31 QTY 1
Place the ‘L Frame’ (No.31) and the
Strip (No. 30) ush together, creating
a ‘U’ shaped channel, as shown in the
illustration.
Fix together using 6x30mm screws.
6x30mm Screws
31 30
31 30
30mm
screw
Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
15
14
13
Step 5
Parts Needed - No. 13 QTY 1
No. 14 QTY 1
No. 15 QTY 1
Place the starter boards (No. 13 & 15)
on to the assembled base frame
along the front and the back, and
place the rst log board (No. 14) in
the notches as shown.
Locate the ‘U’ Channel (if you have not
yet constructed your ‘U’ channel please
refer to Step 4) so it is ush to the side
of the log cabin’s log boards, and the
‘U’ channel sits around the starter
board (No. 15).
**Please note: The starter board
(No.15) should sit ush to the back of
the back bearer, and the back strip of
the ‘U’ channel should overhang this
bearer, as shown in the illustration.
**Ensure the measurement between
the ‘U’ channel and log cabins log
boards is equal at the top and
bottom of the ‘U’ channel.
13
15

Please retain product label and instructions for future reference
70mm
screw
30mm
screw
Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
Step 6
Parts Needed - No. 13 QTY 1
No. 14 QTY 1
No. 15 QTY 1
Ensure the boards sit square on the base
using the same method used in Step 1.
Measure corner to corner, making sure
the measurements are equal.
Once the boards are square, lift up the log
board (No. 14) and x the starter boards
(No. 13 & 15) in place by screwing
through the notches into the bearer using
1x70mm screw per notch, as shown in
the illustration.
To further secure the boards, x the front
starter board (No. 13) to the front log
board of the log cabin. Screw stright
through the starter board into the log
board behind using 2x30mm screw, as
shown in the illustration.
2x70mm Screws
2x30mm Screws
13
Step 7
Fix the ‘U’ channel in place by
screwing through the ‘L frame’
into the log boards using
6x30mm screws.
**Ensure the measurement
between the ‘U’ channel and
log cabins log boards is equal
at the top and bottom of the
‘U’ channel.
6x30mm screws.
30mm
screw
Pre drill
hole
P 7

P 8
Please retain product label and instructions for future reference
30mm
screw
Pre drill
hole
14
17
16
18
IMPORTANT: Pre-drill before xing screws.
Step 8
Parts Needed - No. 14 QTY 5
No. 16 QTY 6
No. 17 QTY 6
No. 18 QTY 6
Following the method shown in
the illustration, lay the rst 6
boards (No. 14, 16, 17 & 18) o of
the starter boards to create your
rst level, ensuring that the back
log boards (No.16) sit inside the ‘U’
channel.
*Ensure that the boards are level
and ush with each other as you
lay each one.
Secure the front top board (No.18)
by screwing straight through the
log board into the log board of the
cabin behind using 2x30mm
screws, as shown in the illustration.
Secure the back top board (No.16)
by screwing through the Log board
at an angle into the ‘U’ channel,
using 2x30mm screws.
4x30mm screws.
18
16
IMPORTANT : Pre-drill before xing screws.
53
2
5
3
Step 9
Parts Needed - No. 2 QTY 1
No. 3 QTY 1
No. 4 QTY 1
No. 5 QTY 1
Arrange the left, right, top & bottom door
frames (No’s. 2, 3, 4, & 5) onto a rm and level
surface. Secure the top and bottom frames to
the uprights using 2x80mm screw per corner,
ensuring the screws do NOT protrude through
the front of the door framing.
8x80mm Screws
Pre drill
hole
80mm
screw
The internal lip of the door
frame should be postioned on
the inside of the building.
4

P 9
Please retain product label and instructions for future reference
Step 10
Once you have laid 6 log boards (o of the starter)
up the door section, slide the assembled door
frame over the boards resting the frame on top of
the starter board (if you have not yet assembled
the door frame refer to step 9)
*Please note: This image is for illustrative purposes
and may dier from your choice in product
(regarding door position). Nevertheless the
process of tting the door frame is the same.
Step 11
Parts Needed - No. 18 QTY 12
Lay the remaining boards (No.18) onto
the shed between the log cabin and door
frame, ensuring they sit in the groove of
the door frame.
*Ensure that the boards are level and
ush with each other as you lay each
one.
Fix every 6th board (No.18) to the log
board of the log cabin, using 2x30mm
screws as shown in the illustration.
4x30mm screws.
30mm
screw
Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
18
18
14
17
16
IMPORTANT: Pre-drill before xing screws.
30mm
screw
Pre drill
hole
Step 12
Parts Needed - No. 14 QTY 6
No. 16 QTY 6
No. 17 QTY 6
Following the method shown in the
illustration, lay the next 6 boards
(No. 14, 16 & 17) onto the shed to
create your second layer, ensuring
that the back log boards (No.16) sit
inside the ‘U’ channel.
*Ensure that the boards are level
and ush with each other as you lay
each one.
Secure the back top board (No.16)
by screwing through the Log board
at an angle into the ‘U’ channel,
using 2x30mm screws.
2x30mm screws.
16

P 10
Please retain product label and instructions for future reference
IMPORTANT: Pre-drill before xing screws.
30mm
screw
Pre drill
hole
Step 13
Parts Needed - No. 14 QTY 6
No. 16 QTY 6
No. 17 QTY 6
Following the method shown in the
illustration, lay a further 6 boards
(No. 14, 16 & 17) onto the shed to
create your third layer, ensuring that
the back log boards (No.16) sit
inside the ‘U’ channel.
*Ensure that the boards are level
and ush with each other as you
lay each one.
Secure the back top board (No.16)
by screwing through the Log board
at an angle into the ‘U’ channel,
using 2x30mm screws.
2x30mm screws.
14
16
16
17
30mm
screw
Pre drill
hole
Step 14
Parts Needed - No. 14 QTY 1
No. 16 QTY 1
No. 19 QTY 1
Following the method shown in
the illustration, lay the next three
boards (No. 14, 16 & 19) , ensuring
that the back log board (No.16)
sits inside the ‘U’ channel.
*Ensure that the boards are level
and ush with each other as you
lay each one.
Fix the top board (No.19) to the
log board of the log cabin, using
2x30mm screws as shown in the
illustration.
Secure the back top board
(No.16) by screwing through the
Log board at an angle into the ‘U’
channel, using 2x30mm screws.
4x30mm screws.
14
19
16
Rubber Mallet
may be required
to t parts.
19
16
IMPORTANT: Pre-drill before xing screws.