Mercia Garden Products 01SHPWOR1010DDOW-V1 Instruction manual

N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, you must pilot
drill all screw holes and ensure all
screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a “treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
Refer to the instructions pages for you specic product code
14/01/2014
01SHPWOR1010DDOW-V1
10x10 Shiplap Workshop with double doors, opening windows,T & G floor and roof.
12x10 Shiplap Workshop with double doors, opening windows,T & G floor and roof.
16x10 Shiplap Workshop with double doors, opening windows,T & G floor and roof.
20x10 Shiplap Workshop with double doors, opening windows,T & G floor and roof.
01SHPWOR1210DDOW-V1
01SHPWOR1610DDOW-V1
01SHPWOR2010DDOW-V1

H=220cm W=140cm L=130cm
30mm Black Screw x 12
P 2
01SHPWOR1010DDOW-V1
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Length = 3114mm
Width = 3179mm
Height = 2485mm
Base Dimensions:
Length = 3010mm
Width = 2980mm
Building content
2
13456
Plain Side
Qty 2
Window Side
Qty 2
Floor
Qty 4
Roof Panel
Qty 2
8
Front
Gable
Right
Front
Gable
Left
Front
Gable
Top
Back Gable
Right
Back Gable
Left
9
Truss Block - 160mm Qty 2
Door Gable Rail - 1332mm Qty 2
Tower Catch Block - 118mm Qty 2
15
12
13
16
14
18
Truss
Plain Gable Strip - 2387mm Qty 1
Cover Trim - 1757mm Qty 11
19
Finial
Qty 2
22
21 T Hinge
Qty 6
Felt
25
26
casement stay
QTY 2
Butt hinge QTY 4
23
27
Rim Lock
& Handle
24
Tower Bolt QTY 2
28
7
10
Master
Door
Slave
Door
11
17
Door Gable Strip - 2552mm
Cover Strip - 2800mm Qty 3
20
Gable Block - 342mm
Plain Gable Board
29 Window
QTY 2
Nail Bag 30mm Screw x 85
20mm Screw x 12
50mm Screw x 82
70mm Screw x 6
40mm Screw x 106
Felt Tacks x 170
16mm Screws x 12
100mm Screw x 2
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly
Door Gable Assembly
Step 1
2 x 50mm screws
Lay the Front Gable Right and Front Gable
top on a level floor place them next to each
other, ensure they are level at the top then
fix together using 2x50mm screws.Stagger
the screws so they do not collide.
1
3
50mm
screw
Pre drill
hole

P 3
28
Step 2
2 x 50mm screws
Lay the Front Gable Left next to the Front
Top Gable, ensure they are level at the top
then fix together using 2x50mm screws.
Stagger the screws so they do not collide.
2
50mm
screw
Pre drill
hole
Line the Door Gable Strip up to the
assembled gable at the corners as shown in
the illustration and fix in place using 40mm
screws.
5x40mm Screws
40mm
screw
Pre drill
hole
Plain Gable Assembly
Step 3
12 x 50mm screws
Lay the Back Left Gable and Back Right
Gable on a level floor place them next to
each other, ensure they are level at the top
and bottom then fix together using
10x50mm screws. Stagger the screws so
they do not collide.
50mm
screw
Pre drill
hole
5
4
13
Turn the gable section over
and secure the top board in
place using 3x30mm
screws. Ensure to screw into
the framing, pre-drilling to
avoind splitting the board.
3 x 30mm screws
50mm
screw
Pre drill
hole
17

P 4
32 x 40mm screws
Place floor on firm and level base, ensure
base has suitable drainage free from areas
where water can collect. (See front page on
base requirements).
Attach the floors using 32 x 40mm screws
8
40mm
screw
Pre drill
hole
8
Step 4
Do not secure the building to
the floor until the roof is fitted.
Fix the corners with 50mm
screws as shown in diagram.
Position the panels so there is equal spacing
between the floor and cladding on all 4 sides
Step 5
3x50mm Screws
4
5
7
50mm
screw
Pre drill
hole
Step 6
Fix the remaining window side
and the splain side at the
corner with 50mm screws as
shown in diagram.
6x50mm Screws
50mm
screw
Pre drill
hole
7
6

P 5
*Cut down trims to t
Measure the length of the door
gable rail and cut down a strip
match.
Fix in place using 2x30mm
screws.
Step 7
Fix the remaining plain side with
50mm screws as shown in diagram.
3x50mm Screws
6
50mm
screw
Pre drill
hole
Step 8
Fix the Door Gable (refer to steps 1
and 2 if you have not already
assembled this) at the corners with
50mm screws as shown in diagram.
6x50mm Screws
50mm
screw
Pre drill
hole
Step 9
Fit the Door Gable Rail between the
Front Gable Left and Right. Fix to the
floor using 3x50mm screws. Ensure
screws line up with the framing.
3x50mm Screws
50mm
screw
Pre drill
hole
16
20
50mm
screw
Pre drill
hole
2
1
3

70mm
screw
100mm
screw
*Cut down trims to t
Measure the height of the
doors and cut two trims to
match. Fix the strips onto the
gable using 6 x 30mm screws.
Measure across from the
edges of the strip and cut the
third strip to match.
Fix the T Hinges onto the
doors and door gable as
shown. Ensure that the screws
go through the cladding and
into the framing behind.
51x30mm screws
Step 10
30mm
screw
Pre drill
hole
Step 11
Place a Truss central to where two
panels join. Align the top of the
truss with the top of the sides as
shown in the diagram.
HINT - Use a piece from the xing
kit as a guide.
Pencil mark the truss position and
remove truss.
Place the truss blocks up to the
pencil mark and x using 2x70mm
screws per block.
Place the truss back into position on
top of the support block and secure
using 100mm screw each side from
the top down through the truss and
into the block.
4x70mm Screws
2x100mm Screws
15
Pre drill
hole
Pre drill
hole
21
21
21
12
12

P 7
9
Step 12 Step 13
Place a roof sheet ontop of the
plain gable and truss making sure
the roof sheet sits into the gables
and x using 40mm screws. Ensure
there is an equal amount of
overhang on either side of the roof.
12x40mm Screws
40mm
screw
Pre drill
hole
Place the second roof sheet
ontop of the truss and ensure
that it butts up to the one
already xed. Following the
same method outlined in step
12.
12x40mm Screws
40mm
screw
Pre drill
hole

P 8
Step 14 Step 16
Once the roof is fixed
attatch the building to the
floor with 50 mm screws.
36 x 50mm Screws
50mm
screw
Pre drill
hole
HANDLE
WITH CARE
12
3
4
170 x felt tacks
Cut four strips of felt and place
onto the roof. See below for
sizes.
Place the felt flat onto the roof
in the order that is stated on
the diagram below.
Once the sheets are laid out fix
them onto the roof with tacks
100mm apart.
12
34
Felt Strip Sizes
3210mm
Felt
tacks
B
BBBB
B
B

P 9
*Cut down trims to t
Step 17 Step 18
Fit the cover trims to the
building and secure in place
with 40mm screws as shown.
Fit the Plain Gable Strip
where the two back gables
join using 4x40mm screws.
Pre drill to avoid splitting.
28x40mm Screws
20 18
18
40mm
screw
Pre drill
hole
16x40mm Screws
Fit the fascias to the roof
over the felt and secure in
place with 40mm screws as
shown.
Pre drill to avoid splitting.
Measure and trim down to
size.
40mm
screw
Pre drill
hole
18
18
18
18 18
18 24
18
18 24

Attatch the tower bolts to
the top and bottom door
blocks with 6x30mm screw
for each one.
First line up the door blocks
on top of the framing of the
doors.Then fix with
2x50mm screws by screwing
through the matchboard
door into the block.
12x30mm Black Screws
4x50mm Screws
b
a
c
Step 19 Step 20
21
29
30mm
16mm
Opening Window
Fixed Window
30mm
screw
30mm
screw
16mm
screw
30mm
screw
26
Place the cover strip 11mm above the
window gap in the window panel and
fix with 3x30mm screws per strip.
Measure and trim before fitting.
If you would like the windows to be
opening use the butt hinges to
attach the opening window strip
and the opening window together.
Use 30mm screws to fix the butt
hinge to the Window Strip and
16mm screws to fix it to the
Opening Window.
If you want to fix the opening
windows, instead of fixing butt
hinges to the opening window,
use 4x30mm screws to attach
the opening windows to the
window panel as shown in the
diagram.
3x30mm Screws
*SCREW COUNT PER WINDOW
6x30mm Screws
6x16mm Screws
4x30mm Screws
*Cut down trims to t
27
14
c
27
27
a
b

P 11
Fix the casement stay to the
opening window then align
the fixings onto the window
panel frame. Ensure the case-
ment stay fits into fixings when
closed before screwing them
down using 12 x 20mm screws.
6x20mm screws per casement stay
23
Step 22
Step 21 Rim lock
Flat head
Grub Screw
2x30mm screw
2x30mm screws
Screws provided with lock
Do not over tighten the screws
24
Rim lock fixing
Fig 1. (internal view)
Place the lock onto internal
horizontal framing ensure
alignment with the pre
drilled holes before fixing.
Align Lock keep with lock
and fix with screws provided.
Do not over tighten the
screws, otherwise the
locking mechanism will not
work.
Fig 2.
Place door handle bar
through the lock as in
diagram, fix door handle
onto bar with the flat headed
grub screw.
fig 3. (External view)
Fir the door handle cover
over the bar and fix with
2x30mm screws provided. Fix
the door handle onto bar
with the flat headed grub
screw as in diagram.

P 12
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back