Mercia Garden Products 02DTSHAX0505HGD1W-V1-PEFC User manual
!
x2
2mm Drill bit
12mm CSK
1!
2!
3!
50kg
¡
¢
£
Playhouse Options:
Take a look at the dierent playhouse options below which refers to the instruction leaets required to build each option.
5x5 Playhouse With Half Glazed Door
SI-002-001-0022
5x5 Playhouse With Half Glazed Door &
Tower
SI-002-001-0023
5x5 Playhouse With Half Glazed Door,
Tower & Slide
SI-002-001-0024
5x5 Playhouse With Half Glazed Door,
Tower, Slide & Swing
SI-002-001-0025
Model Build Instructions Required
02DTSHAX0505HGD1W-V1-PEFC (Playhouse)
02DTSHAX0505HGD1W-V1-PEFC (Playhouse)
02DTTWR6565-V1-PEFC (Tower)
02DTSHAX0505HGD1W-V1-PEFC (Playhouse)
02DTTWR6565-V1-PEFC (Tower)
02PATINCSWA-V1-PEFC (Swing Set)
02DTSHAX0505HGD1W-V1-PEFC (Playhouse)
02DTTWR6565-V1-PEFC (Tower)
5x5 Playhouse With Half
Glazed Door
5x5 Playhouse With Half Glazed Door
& Tower
5x5 Playhouse With Half Glazed Door,
Tower & Slide
5x5 Playhouse With Half Glazed Door,
Tower, Slide & Swing
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Overall Dimensions:
Width = 1544mm
Depth = 1844mm
Height = 1534mm
Base Dimensions:
Width = 1512mm
Depth = 1490mm
Building Content
21 34
Door Gable QTY 1
AI-02S11AGSD1W1410X1491-V1
Plain Side Left QTY 1
AI-02S11PPVRL1500X1165-V1
Plain Side Right QTY 1
AI-02S11PPVRR1500X1165-V1 Plain Gable
QTY 1
AI-02S11AGP1410X1509-V1
56
Roof OSB QTY 2
PI-03-0086
Floor OSB QTY 1
PI-03-0009
Floor Joist - 28x28x1500mm - QTY 5
FS2828-1500MM
9
10
11
12
13
14
Ridge Bar - 28x28x1177mm - QTY 1
FS2828-1177MM
Cover Trims - 12x45x1155mm - QTY 2
S1245-1155MM
Fascia Board - 12x95x980mm - QTY 4
FAS1295-G-980MM
Eaves Frame - 28x28x1520mm - QTY 2
FS2828-1520MM
20
17
Ply Door Stop QTY 1
PLY TRIANGLE
16
Wooden Door Handle QTY 1
PI-04-0024
19
18
T-hinge QTY 2
PI-07-0113
L Bracket QTY 2
PI-07-0012
Window Block QTY 2
PI-07-0011
8
15
Fascia Block - 28x28x340mm - QTY 1
FS2828-G-380MM
Window QTY 1
AI-FW496X462-V1
Door QTY 1
AI-02HGD594X1058-V1
Window Cross QTY 1
PI-04-0013
24
23
7
Door Cross QTY 1
PI-04-0064
Felt
21
22
Door Spacer Strip
QTY 4
SR1260-100mm
Veranda Boards - 12x95x1470mm - QTY 3
SR1295-1470MM
30mm Screw x 80
50mm Screw x 32
40mm Screw x 32
Felt Tacks x 6030mm Black Screw x 14
Nail Bag
There may be extra screws present in the nail bag
20mm Screw x 7
Pre Assembly
Before assembling remove the transportation blocks
from the bottom of each panel.
Take care removing the blocks as to not damage the
panels. Tap with a at headed screwdriver and hammer.
Dispose of the blocks once removed.
Step 1
Parts needed - & &
To x the Window (No. 19)
into the Door Gable (No. 1).
Position the Window (No. 8) central
into the window opening. Fix the
Window Block (No. 20) to the
Window centrally as shown with
1x30mm screw.
Place the Window (No. 8)
into the window hole and x by
screwing though the Window
Block (No. 20) with 2x30mm
screws as shown.
6x30mm screws.
30mm
screw
18
A
B
A
B
19
8
A
20
1! 2!
Pre drill
hole
20
Step 2
Parts needed - & &
Lay the Floor Joists (No. 9) under the
Floor OSB (No. 6) with an even space
between each one.
Position the joists (No. 9) ush on one
side of the Floor OSB (No. 6) and mark
the centers of joists onto either end.
Fix using 4 x 30mm screws per joist
(No. 7).
Place the Veranda Boards (No. 10)
along the joists and against the oor
OSB (No. 6). Spread them evenly
making sure the end board is ush
with the framing. Fix using 2 x 30mm
screws for each board along the
dotted lines shown on the illustration.
50x30mm screws
30mm
screw
6
10
9
6 109 1! 2!
Pre drill
hole
If you have purchased a tower please
refer to the tower instructions. The
oor bearers are not required when
installing a tower.
Step 3
Parts needed - &
Position the Plain Gable (No. 4) and
Plain Side Left (No. 2) so there is equal
spacing between the oor and
cladding on all 4 sides.
Fix the corners with 50mm screws as
shown in diagram.
Do not secure the building to the
oor until the roof is tted.
3x50mm screws
50mm
screw
2
4
1! 2!
Pre drill
hole
24
a
Step 4
Parts needed - &
Attach the Plain Side Right (No. 3) and
Door Gable (No. 1) using the same
method as shown previously.
Fix with 3x50mm screws at each
corner.
9x50mm screw 3
1
50mm
screw
1 3 1! 2!
Pre drill
hole
a
a
a
a
a
a
a
a
a
a
Step 5
Parts needed - &
Place the Ridge Bar (No. 11) in
between the Door Gable (No. 1)
and Plain Gable (No. 4). Ensure
the top corners of the Ridge Bar
(No. 11) are ush with each top
point (see illustration).
Secure in place using a L bracket
(No.18) on each end and
4x30mm screws per brace.
8x30mm screws
30mm
screw
18
18
18
11 1! 2!
Pre drill
hole
11
Step 6
Parts needed - &
Fix an Eaves Frame (No. 14) to each
roof OSB sheet using 3x30mm screws
per eave.
Fix the Roof sheets (No. 5) to the roof
ensuring they come together at the
top using 12x40mm screws per sheet,
directly through the roof sheet at the
top. Make sure to attach the roofs to
the ridge bar.
6x30mm screws
24x40mm screws
40mm
screw
30mm
screw
5
5
14
1! 2!
Pre drill
hole
14
5
Step 7
Parts needed -
Fit the Fascia Block (No. 15) to
the front of the building using
4x30mm screws, make sure it is
ush with the outside edge of
each roof OSB sheet (No. 5).
4x30mm screws
30mm
screw
1! 2!
Pre drill
hole
15
15
1! 2!
Pre drill
hole
Step 8
Once the roof (No.5) is xed,
secure the building to the Floor
(No.6) using 5x50mm screws
per panel, making sure to screw
into the Floor bearers.
20x50mm screws
50mm
screw
b
bbb
b
bb
bb
b
b
Felt
tacks
1!
Pre drill
hole
Step 9
Parts Needed -
Cut the Felt (No. 21) into 3 sheets
measuring: 1620mm (L) X 1000mm (W)
and lay onto the roof in the order shown in
the illustration.
Start at the bottom of the roof and work
your way up so that rain pours over the top
of the laps and not under them. Ensure
there is a 50mm overhang around the sides
and each sheet overlaps by 100mm.
Fix in place using felt tacks at 100mm
intervals.
60 x Felt Tacks
1. 2.
3.
21
2!
21
100mm
HANDLE
WITH CARE
1 2
3
4
12
Step 10
Parts needed -
At the back of the building, x the two Cover
Trims (No. 12) to either end of the side panels,
where the panels join.
Use 3x30mm screws per trim.
6x30mm screws
30mm
screw
1! 2!
Pre drill
hole
12
12
Step 11
Parts needed -
Locate the Fascias (No. 13) on to the front and back
of the playhouse, ensuring to trap the felt between
the fascia and building.
Fix in place using 2x40mm screws per Fascia.
8x40mm screws
13
40mm
screw
1! 2!
Pre drill
hole
13
13
13
13
Step 12
Parts needed -
Place a Window Cross (No. 23) against the
inside of the window. Position the frame
centrally to the window and x using 4x20mm
screws.
4x20mm screws.
20mm
screw
1! 2!
Pre drill
hole
23
23
¡
Step 13
Parts needed - &
Remove the top rail of the door (No. 7) by
unscrewing the two screws, one on each side
of the door. Keeping the screws to one side.
With the top rail of the door removed peel o
the lm from both sides of the styrene.
Slide the door cross (No. 24) into the door
channel along side the styrene.
Place the door top rail back on top of the door
and x in place using the screws previously
removed.
7 24 1! 2!
Pre drill
hole
24
7
Step 14
Parts needed - & &
Position the Door (No.7) within the door opening of
the Door Gable (No.1) with equal spacing top and
bottom.
Position two Door Spacer Strips (No.22) down each
side of the Door (No.7) to ensure equal spacing.
Place the Hinges (No.19) at the top and bottom of
the Door (No.7), using 7x30mm black screws per
hinge, x the hinge to the door and the door gable.
14x30mm Black screws.
1! 2!
Pre drill
hole
3!
30mm
screw
7 19 22
12mm
17
1
22
19
19
19
22
22
22
22
Step 15
Parts needed - &
20mm
screw
1! 2!
Pre drill
hole
1716
A
B
AB
Locate the Wooden Door Handle (No.16) onto
the outside of the door. Fix in place by hand,
screwing through the door with the screw
attached to the door handle.
On the inside of the door opening, x the Ply
Door Stop (No.17)to the bottom left corner
using 3x20mm screws.
3x20mm screws.
16 17
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
Playhouse Maintenance:
It is recommended that the following checks and maintenance are carried out at the beginning
of each season as well as at regular intervals during the usage season.
- Check all nuts /bolts/ screws for tightness and tighten when required.
- Check for movement / opening of wood giving rise to protrusion of nail heads and tips.
- Check hinges.
- Replace defective parts in accordance with the manufacturers instructions.
- Check any crossbeams, suspensions and anchors.
- If a swing is included; check the swing seat, chains and ropes.
IF THESE CHECKS ARE NOT CARRIED OUT THE ACTIVITY TOY COULD BECOME A HAZARD
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