Mercia Garden Products 01OSBRA0604SDFW-V1 Instruction manual

01OVLPRA0604SDFW-V1
N/A
Overlap
Cladding
Shiplap
Cladding
Solid Sheet
Roof
T&G Roof
Solid Sheet
Floor
T&G Floor
Fixed
Windows
Opening
Windows
No
Windows
6x4 Overlap Reverse Apex Single Door Fixed Window
For Assistance Please
Contact Customer Care on
01636 880514
2mm Drill bit
x2
Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be erected by two
adults
For ease of assembly, it is advisable to
pilot drill all screw holes and ensure
all screw heads are countersunk.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand
(not supplied) including a Phillips screwdriver, Stanley knife, wood saw,
step ladder and drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather
conditions. For the duration of heavy or extended periods of rain, swelling of the
wood panels may occur. Warping of the wood may also occur during excessive
dry spells due to an interior moisture loss. Unfortunately, these processes cannot
be avoided but can be helped. It is suggested that the outdoor building is
sprayed with water during extended periods of warm sunshine and sheltered as
much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to
protect the product during transit and for upto 3 months against mould. To
validate your guarantee and ensure longevity of the product, it is ESSENTIAL the
building is treated with a wood preserver within the rst three months of
assembly and thereafter in accordance with the manufactures recommenda-
tions. Care must be taken to ensure the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Whilst all products manufactured are made to the
highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot
accept responsibility for your safety whilst erecting or
using this product.
Mercia Garden Products Limited, Sutton On Trent, Newark, Nottinghamshire, NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces
of the timber. You are strongly advised
to wear gloves when working with or
handling rough sawn timer.
**Protim Fentex E5**
Biocidal Product Regulation (EU 528/2012) Article 58 Information
Protim Fentex E2 preserved wood is a“treated article”which incorporates biocidal products.
Wood correctly preserved with Protim Fentex E2 is protected against mould in storage.
Contains: IPBC (3-iodo-2-propynyl-N-butyl carbamate) and propiconazole.
Wear gloves when handling freshly treated wood.
Avoid breathing dust when cutting treated or untreated wood.
Dispose of o-cuts responsibly – do not burn.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer
to diagrams for the base dimensions, The base should be slightly smaller than
the external measurement of the building, i.e. The cladding should overlap the
base, creating a run o for water. It is also recommended that the oor be at
least 25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Please retain product label and instructions for future reference
P 1
General Instructions
01OVLPRA0606SDFW-V1
6x6 Overlap Reverse Apex Single Door Fixed Window
01OVLPRA0806SDFW-V1
8x6 Overlap Reverse Apex Single Door Fixed Window
01OSBRA0806SDFW-V1
8x6 Shiplap Reverse Apex Single Door Fixed Window
01OVLPRA1006SDFW-V1
10x6 Overlap Reverse Apex Single Door Fixed Window
01OSBRA0604SDFW-V1
6x4 Shiplap Reverse Apex Single Door Fixed Window
Refer to the instructions pages for you spoecic product code

P 2
01OVLPRA0604SDFW-V1
Overall Dimensions:
Length = 1818mm
Width = 1317mm
Height = 2096mm
Base Dimensions:
Length = 1753mm
Width = 1175mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Panel
Building content
2
1
3
456
Plain Panel Plain Gable
Qty 2
Floor Door Roof Sheet
Qty 2
7
8
9
11
12
13
14 15 16
17
18
10
Cover Trim - 1800mm Qty 4
Ridge Bar - 1707mm Qty 1
Door Strip - 1590mm Qty 2
Eaves Frame - 897mm Qty 4
Fascia - 694mm Qty 4
Door Block- 140mm Qty 1
Finial x2
T Hinge
Qty 2
Felt
L-Bracket
Qty 2
Turn Button
Qty 2
Pad Bolt
Qty 1
Nail Bag Felt Tacks x 63
20mm Screw x 12
30mm Black Screw x 2
30mm Screw x 68
50mm Screw x 26
40mm Screw x 36
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly
Fix the T Hinges onto the
door and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
14x30mm screws
30mm
screw
Pre drill
hole
1
5
14

P 3
Please retain product label and instructions for future reference
Place the floor on a firm and level base,
ensure the base has suitable drainage free
from areas where standing water can collect.
See the front page for base requirments.
Step 1
4
Do not secure the building to the
floor until the roof is fitted.
Fix the corners with 50mm screws
as shown in diagram.
Position the panels so there is equal spacing
between the floor and cladding on all 4 sides
Step 2
2
3
3x50mm Screws
Pre drill
hole
50mm
screw
Step 3
9x50mm Screws
Fix the corners with 50mm
screws as shown in diagram.
Pre drill
hole
50mm
screw
1
3
Step 4
8x20mm Screws
Place the ridge bar in between the two
gables. Ensure the top corners of the
ridge bar sit flush with the top points of
the gable. Fix the ridge bar to the gable
using one L bracket for each end.
Fix with 4x20mm screws each
16
20mm
screw
Pre drill
hole
8

P 4
Please retain product label and instructions for future reference
10
6
30mm
screw
10
Step 5
Fix two eaves frames to each roof sheet
using 3x30mm screws per eave.
Fix the roof sheets to the roof ensuring
they come together at the top using
40mm screws directly through the roof
sheet at the top. Make sure to attach the
roofs to the ridge bar.
40mm
screw
Pre drill
hole
Pre drill
hole
12x 30mm Screws
20x 40mm Screws
Step 6
bOnce the roof is fixed
attach the building to
the floor with 50 mm
screws.
14x 50mm Screws
50mm
screw
Pre drill
hole
63x Tacks
Felt
tacks
18 18
18
Step 7
Cut the felt into two 1894mm long sheets
and lay onto roof as shown in diagram
ensuring there is overhang around the
sides.
HANDLE
WITH CARE
12
3
4

P 5
Please retain product label and instructions for future reference
Fit the Cover Trims to the front
and back of the building as
shown in the illustration using
30mm screws.Trim the length
of the cover trims to the
required size before fitting if
necessary.
Pre drill to avoid splitting.
12x30mm Screws
Step 8
30mm
screw
Pre drill
hole
77
7
Step 9
16x40mm Screws
Attach the fascias to the roof
leaving a slight overhang at the
top.
Fit the fascias to the roof over
the felt and secure in place with
40mm screws as shown.
Pre drill to avoid splitting.
Pre drill
hole
40mm
screw
11
13 13
11
11
11
14
Step 10
Use 4x30mm screws to fix
each beading strip onto the
door panel. Ensure that the
screw is parallel with the
door frame when fixing the
strip to the door panel as
shown in the close up view.
Line up the door block as
shown in the illustration.
Then fix with 2x30mm
screws by screwing through
the outside of the door into
the block.
10x30mm Screws
30mm
screw
Pre drill
hole
Pre drill
hole
30mm
screw
30mm
screw
9
12

P 6
Please retain product label and instructions for future reference
Step 11
Fix the pad bolt with 6x30mm
screws to the horizontal brace
on the door.Then fix the pad
bolt retainer to the door panel
framing using 4x30mm screws.
Fix the turn buttons using
1x30mm black screw per turn
button.
17
30mm
screw
15
30mm
screw
2x 30mm Black Screw
10x 30mm Screw
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back