Mercia Garden Products 05DTMBPN0603DD-V1 Instruction manual

REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.
05DTMBPN0603DD-V1
DIP TREATED MATCHBOARD PENT 6X3 DOUBLE DOOR
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
P 1
Please retain product label and instructions for future reference
General Instructions

2
1
3456
7
8
9
11
12
13
14
15
16 17 18 19
50mm Screw x 30
Felt Tacks x 80
30mm Screw x 94
10
P 2
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,
annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing
damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
05DTMBPN0603DD-V1
Overall Dimensions:
Width = 1816mm
Depth = 871mm
Height = 1964mm
Base Dimensions:
Width = 1762mm
Depth = 749mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Nail Bag
There may be extra screws present in the nail bag
Door Panel QTY 1
AI-05S11MBDD1768X1802-V1
Back Panel QTY 1
AI-S11MBPP1768X1915-V1
Roof Panel QTY 1
AI-S11MBPR1792X848-V1
Door QTY 2
AI-S11FBMBZBD636X1660-V1
Floor QTY 1
AI-R11MBF1762X749-V1
Side Panel QTY 2
AI-S11MBPP697X1802-V1
Gable top QTY 2
MB12-P-697mm
Blocks 28x28x140mm QTY 4
F2828-140mm
Gable Side Framing 28x28x51mm QTY 2
FS2828-51mm
Gable Bottom Framing 28x28x358mm QTY 2
FS2828-358mm
Gable Top Framing 28x28x533mm QTY 2
FS2828-533mm
Cover Trims 12x40x1798mm QTY 2
S1240-1798mm
Cover Trims 12x40x1915mm QTY 2
S1240-1915mm
Fascias 12x60x848mm QTY 2
S1260-848mm
Fascias 12x60x1816mm QTY 2
S1260-1816mm
3m Green Felt QTY 1
PI-01-0025
T-Hinge QTY 4
PI-07-0021
Turn Button QTY 4
PI-07-0034
Pad Bolt QTY 1
PI-07-0035

P 3
Pre Assembly
Before assembling remove the transportation
blocks from the bottom of each panel.
Take care removing the blocks as to not damage
the panels. Tap with a at headed screwdriver
and hammer.
Dispose of the blocks once removed.
Step 1
Parts needed - No.5 QTY 1
5
Place the oor (No.5) on a rm and level
base, ensure the base has suitable
drainage and is free from areas
where standing water can collect.
Please retain product label and instructions for future reference
Step 2
Parts needed - No.2 QTY 1
No.6 QTY 1
Pre drill
hole
50mm
screw
2
6
Place the Back Panel (No.2) and the
side panel (No.6) onto the oor.
Fix the Back panel (No.2)and side
panel (No.6) using 3x50mm screws.
Do Not secure the building to the
oor until the roof has been tted
3x50mm screws
Pre drill
hole
50mm
screw
Place the Door Panel (No.1) and the
side panel (No.6) onto the oor.
Fix the Door panel (No.1)and side
panel (No.6) using 3x50mm screws.
Do Not secure the building to the
oor until the roof has been tted
9x50mm screws
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Step 3
Parts needed - No.1 QTY 1
No.6 QTY 1
6
1

Pre drill
hole
50mm
screw
Secure the building to the oor
using 12x50mm screws through the
panel framing as shown in the
diagram
12x50mm Screws
P 4
Please retain product label and instructions for future reference
Pre drill
hole
30mm
screw
Pre drill
hole
50mm
screw
Pre drill
hole
30mm
screw
Step 7 IMPORTANT: Pre-drill before xing screws.
7
9
10
7
9
Step 4
Parts needed - No.7 QTY 2
No.9 QTY 2
No.10 QTY 2
No.11 QTY 2
IMPORTANT: Pre-drill before xing screws.
11
11
10
LEFT GABLE
RIGHT GABLE
Step 5
Parts needed - No.7 QTY 2
IMPORTANT: Pre-drill before xing screws.
7
7
Place the assembled gabel tops (No.7)
onto the top of each side panel (No.6),
ensuring the assembled gable and plain
panels interlock
Secure the gable to the framing using
3x50mm screws
6x50mm Screws
3
b
b
bbb
b
Step 6
Parts needed - No.3 QTY 1
IMPORTANT: Pre-drill before xing screws.
Place the roof onto the top of the
building, ensuring equal spacing
around each side. Fix the roof
(No.3) into position around each
side using 10x30mm screws.
10x30mm Screws
Place the gable framing (No.9, No.10 and
No.11) onto the gable top (No.7), using
2x30mm screws per framing piece, screw
through the gable top and into the
framing.
Repeat for the other gable top,
remembering to ip the framing the
opposite side as shown in the illustration.
Measure the distance of the gable
bottom framing (No.10) when resting
on the top of the side panels before
xing.
12x30mm Screws

Pre drill
hole
30mm
screw
P 5
Please retain product label and instructions for future reference
Step 10
Parts needed - No.8 QTY 4
No.18 QTY 2
Step 9
Parts needed - No.4 QTY 2
Pre drill
hole
30mm
screw
Pre drill
hole
30mm
screw
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
IMPORTANT: Pre-drill before xing screws.
Step 8
Parts needed - No.4 QTY 2
No.17 QTY 4 17
17 17
17
Fix the T-Hinges (No.17) to the
doors (No.4) using 4x30mm screws
per hinge. ensure the t-hinges line
up with the door framing behind, as
show in the illustration.
16x30mm screws
Pre drill
hole
30mm
screw
Step 11
Parts needed - No.19 QTY 1
19
19
Fix the Turn buttons (No.18) to the
door panel using 2x30mm screws,
ensuring turn button can hold the
door in place.
Attach the pad bolt (No.19) to the
horizontal brace and the door
blocks, ensuring the retainer is on
the secondary door and the bolt is
on the primary door.
Secure using 10x30mm screws,
ensuring the screws go through to
the framing and the block.
12x30mm Screws
18 18
18 8
18 8
8
8 8
18
44
Fix the top and bottom door blocks (No.8)
through the door cladding of the secondary door
and into block using 2x30mm screws per block.
Fix the remaining door blocks (No.8) to both the
primary and secondary door using 2x30mm
screws through the door framing and into the
blocks.
Fix the Turn buttons (No.18) to the top and
bottom block using 2x30mm screws.
Ensure the turn buttons are positioned correctly
when in locking postition.
10x30mm screws
PRIMARY SECONDARY
Locate the doors (No.4) into the door
Panel (No.1). Position the doors to
leave 2mm gap between the doors
and the builing. Fix the Doors to the
door panel using 3x30mm screws at
each hinge.
12x30mm Screws
44

HANDLE
WITH CARE
12
3
4
Felt
tacks
Pre drill
hole
30mm
screw
P 6
Please retain product label and instructions for future reference
Step 13
Parts needed - No.12 QTY 2
No.13 QTY 2
No.14 QTY 2
No.15 QTY 2
Step 12
Parts needed - No.16 QTY 1
Fit the Short Cover trims (No.12) to front the
corners of the building using 3x30mm screws
per trim.
Fit the Long Cover trims (No.13) to back the
corners of the building using 3x30mm screws
per trim.
Fit the Short Fascias (No.14) to the sides of
the building using 2x30mm screws per fascia.
Fit the Long Fascias (No.15) to the Front and
Back of the building using 2x30mm screws
per fascia.
22x30mm Screws
IMPORTANT: Pre-drill before xing screws.
16
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
Cut the Felt (No.16) to 1890mm
length.
Lay the sheet of felt onto the roof,
ensuring there is approximately
50mm of overhanging around the
sides.
Fix the felt using 80xFelt tacks at
100mm intervals.
80xFelt Tacks
13
12
15 14
12
15
14

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2





1





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
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



3
4


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

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
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





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



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
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