Mercia Garden Products 01OVEABKSTR-V4 Instruction manual

P 1
01OVEABKSTR-V4
OVERLAP BIKE STORE
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All buildings should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-
driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy
or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during
excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be
helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine
and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent
the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-
ment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding
should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above
the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or
using this product.
Refer to the instructions pages for your specic product code
For ease of assembly, you
will need a tape measure to
check dimensions of
components.
Pressure Treated Timber
Pressure treating is a chemical process which helps to protect wood against adverse weather which could
lead to rot or insect damage.
The most common chemicals used to pressure treat wood are Alkaline Copper Quaternary (ACQ),
Copper Azole (CA), and Micronized Copper Quaternary (MCQ).
Safety: Always wear gloves, eye protection and a dust mask when handling wood. Due to chemicals in
pressure treated wood, never burn its sawdust or scraps; instead dispose in a landll.
Measure
under the
head
Measure
overall
length
Screws & Nails Bolts To identify the
xings required
for each step use a
measuring tape.

P 2
01OVEABKSTR-V4
Overall Dimensions:
Width = 2101mm
Depth = 839mm
Height = 1719mm
Base Dimensions:
Width = 1981mm
Depth = 795mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Content
2
3
4
567
8
9
11
1
10
Door Gable Qty 1
AI-01OVEABKDG1922X1692-V1
Plain Side Qty 2
AI-01OVEABKPS800X1327-V1
Plain Gable Qty 1
AI-01OVEABKPG1922X1692-V1
Door Qty 2
AI-01MBRDOOR781X1320-V1
Roof Sheet Qty 2
PI-03-0001
Floor Qty 2
AI-01OVEABKF795X990-V1
Fascia - 7 x 60 x 1095mm Qty 4
OVLP760-1095MM
Cover Trim - 7 x 45 x 1324mm Qty 4
OVLP745-1324MM
Eaves Frame - 28 x 28 x 825mm Qty 2
F2828-825MM
Ridge Bar - 28 x 28 x 744mm Qty 1
F2828-744M
Bolt Block
28 x 28 x 132mm
Qty 2
F2828-132MM
12 13 14 15
16 18
FInial Qty 2
SHED DIAMOND FINIAL
T-hinge Qty 4
PI-02-1043 Hasp and Staple
Qty 1
PI-07-0031
Turn Button Qty 2
PI-07-0034 L Bracket Qty 2
PI-07-0012
Felt
Door Trim - 12 x 27 x 1585mm Qty 2
S1227-1585MM
17
Nail Bag
There may be extra screws present in the nail bag
50mm Screw x 29
Felt Tacks x 30
30mm Screw x 105
Remove transportation blocks
from the bottom of each panel
before beginning assembly. Each
Panel should have two blocks.
Pre Assembly

P 3
Please retain product label and instructions for future reference
Parts Needed - No. 1 Qty 1
No. 4 Qty 2
No. 14 Qty 4
Place the door gable (No. 1) on to a at
surface and place both doors (No. 4)
into the door apeture.
Locate the four t hinges (No. 14) onto
the doors and door gable ensuring they
sit over the door framing. Fix the hinges
to the door and door gable using
7x30mm screws per hinge.
28 x 30mm Screws
Step 1
1
4
14
30mm
screw Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
Parts Needed - No. 6 Qty 2
Place the oors (No. 6) on a rm and
level base, ensure the base has suitable
drainage, free from areas where water
can collect (see front page for base
requirements).
Position the oors side by side as
shown in the diagram. Fix together
using 4 x 50mm screws alternating the
xing poisiton along the length of the
oor.
5 x 50mm Screws
Step 2
Pre drill
hole
50mm
screw
6
6
IMPORTANT: Pre-drill before xing screws.
Do not secure the building
to the oor until the roof is
tted.
Fix the corner with 3x
50mm screw a shown in
diagram.
Step 3 IMPORTANT: Pre-drill before xing screws.
Parts Needed - No. 2 Qty 1
No. 3 Qty 1
3 x 50mm Screws
3
2
Pre drill
hole
50mm
screw
Do not secure the building
to the oor until the roof is
tted.
Fix the corner with 3x
50mm screw a shown in
diagram.
Step 4 IMPORTANT: Pre-drill before xing screws.
Parts Needed - No. 1 Qty 1
No. 2 Qty 1
9 x 50mm Screws
1
2
Pre drill
hole
50mm
screw

P 4
Please retain product label and instructions for future reference
Step 5 IMPORTANT: Pre-drill before xing screws.
Parts Needed - No. 11 Qty 1
No. 17 Qty 2
Place the Ridge Bar (No. 11) in between
the door and plain gables. Ensure the
top corner of the ridge bar sit ush with
the top of the gables. Fix the ridge bar
to both gables usine one L Bracket (No.
17) for each end. Secure in place using
4 x 30mm screws per L Bracket.
8 x 30mm Screws
Pre drill
hole
50mm
screw
17 11
11
17
Step 6 IMPORTANT: Pre-drill before xing screws.
Parts Needed - No. 5 Qty 2
No. 10 Qty 2
Attach the Eaves Frame (No. 10) to the
roof sheets (No. 5) using 3 x 30mm
screws per eaves.
Secure the roof sheet into place using 8
x 30mm screws, ensure the roof sheet
sits square over the building and the
screws go through the sheet into the
panel framing below.
22 x 30mm Screws
Pre drill
hole
30mm
screw
5
10
Step 7 IMPORTANT: Pre-drill before xing screws.
12 x 50mm Screws
Pre drill
hole
50mm
screw
Secure the building to the
oor using 12 x 50mm
screws.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

P 5
Please retain product label and instructions for future reference
Step 8
HANDLE
WITH CARE
12
3
4
17
Parts Needed - No. 18 Qty 1
Cut one strip of felt (No. 18) to
2350mm and place it over the roof. Fix
the felt in place with felt tacks spaced
100mm apart.
30 x Felt Tacks
Felt
tacks
Step 9
Parts Needed - No. 7 Qty 4
No. 13 Qty 2
Attach the fascias (No. 7) to the front
and back of the building ensuring to
trap the felt between the gable and the
fascia. Use 3 x 30mm screws per fascia
ensuring to x through to the panel
framing behind.
Attach the nial (No. 13) to the fascias
at the fornt and the back of the
building using 2 x 30mm screws per
nial.
16 x 30mm Screws
IMPORTANT: Pre-drill before xing screws.
30mm
screw Pre drill
hole
7
13
13
7
7
7
Step 10
Parts Needed - No. 8 Qty 4
Attach the cover trims (No. 8) to the
front and back of the building as shown
in the illustration. Use 3 x 30mm screws
per cover trim ensuring to x through
to the panel framing behind.
12 x 30mm Screws
IMPORTANT: Pre-drill before xing screws.
30mm
screw Pre drill
hole
8
8
8

P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
Step 11
Parts Needed - No. 12 Qty 2
Attach the bolt blocks (No. 12) to the
doors using 2 x 30mm screws, in the
positions illustrated. Screw through the
door cladding into the blocks using
30mm screws.
4 x 30mm Screws
30mm
screw Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
12
12
Step 12
Parts Needed - No. 16 Qty 4
Fix the turn buttons (No. 16) to the bolt
blocks at the top and bottom of the
door using a 30mm screw per turn
button.
2 x 30mm Screws
30mm
screw Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
15
16
16
Step 13
Parts Needed - No. 9 Qty 2
Take the two door trims (No. 9) and cut
them down to 1260mm in length.
Once the door trims are cut to size
attach them to the inside of the door
gable as shown in the illustration using
3 x 30mm screws per trim.
6 x 30mm Screws
30mm
screw Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
9
*Cut down
trims to t
9
9

P 7
Please retain product label and instructions for future reference
Step 14
Parts Needed - No. 15 Qty 4
Attach the hasp and staple (No. 15) to
the front
of the doors (xing the staple to the
doors
with the turn buttons and the hasp to
the opposing door) securing into place
with 5x30mm screws
5x 30mm Screws
30mm
screw Pre drill
hole
IMPORTANT: Pre-drill before xing screws.
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
15