Mercia Garden Products 01PTOSBRA0806SDFW-V1 Instruction manual

01PTOSBRA0806SDFW-V1
8X6 PRESSURE TREATED OSB REVERSE APEX
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied)
including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm
bit.
- Ensure there is plenty of space and a clean dry area for assembly.
TIMBER
As with all natural materials, timber can be aected during various weather conditions.
For the duration of heavy or extended periods of rain, swelling of the wood panels may
occur. Warping of the wood may also occur during excessive dry spells due to an interior
moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is
suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Our buildings are pre treated with a water based treatment**; this only helps to protect
the product during transit and for upto 3 months against mould. To validate your
guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated
with a wood preserver within the rst three months of assembly and thereafter in
accordance with the manufactures recommendations. Care must be taken to ensure
the product is placed on a suitable base.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to
diagrams for the base dimensions, The base should be slightly smaller than the external
measurement of the building, i.e. The cladding should overlap the base, creating a run
o for water. It is also recommended that the oor be at least 25mm above the
surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in
the case of childrens products independently tested to EN71 level, we cannot accept
responsibility for your safety whilst erecting or using this product.
Refer to the instructions pages for you specic product code
Pressure Treated Timber
Pressure treating is a chemical process which helps to protect wood against adverse weather which could
lead to rot or insect damage.
The most common chemicals used to pressure treat wood are Alkaline Copper Quaternary (ACQ),
Copper Azole (CA), and Micronized Copper Quaternary (MCQ).
Safety: Always wear gloves, eye protection and a dust mask when handling wood. Due to chemicals in
pressure treated wood, never burn its sawdust or scraps; instead dispose in a landll.

P 12
01PTOSBRA0806SDFW-V1
Overall Dimensions:
Length = 1905mm
Width = 2414mm
Height = 2216mm
Base Dimensions:
Length = 1753mm
Width = 2350mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Building content
Door Panel
2
1
4
5
6
Plain Panel Plain Gable
Qty 2
Floor
Qty 2
Door
Roof Sheet
Qty 2
7
8
9
11
12
13
14 15
16
17 18
10
Cover Trim - 1800mm Qty 4
Ridge Bar - 2304mm Qty 1
Door Strip - 1590mm Qty 2
Eaves Frame - 1195mm Qty 4
Fascia - 1016mm Qty 4
Door Block- 140mm Qty 1
Finial x2
T Hinge
Qty 2
Felt
L-Bracket
Qty 2
Turn Button
Qty 2
Pad Bolt
Qty 1
3
Nail Bag Felt Tacks x 100
20mm Screw x 14
30mm Black Screw x 2
30mm Screw x 58
50mm Screw x 30
40mm Screw x 40
Fix the T Hinges onto the
door and door frame as
shown. Ensure that the
screws go through the
cladding and into the
framing behind.
14x30mm screws
30mm
screw
Pre drill
hole
1
5
14
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two
Pre Assembly

P 13
Please retain product label and instructions for future reference
Place the oor on a rm and level base,
ensure the base has suitable drainage free
from areas where standing water can collect.
See the front page for base requirments.
Step 1
4
Do not secure the building to the
oor until the roof is tted.
Fix the corners with 50mm screws
as shown in diagram.
Position the panels so there is equal spacing
between the oor and cladding on all 4 sides
Step 2
2
3
3x50mm Screws
Pre drill
hole
50mm
screw
Step 3
9x50mm Screws
Fix the corners with 50mm
screws as shown in diagram.
Pre drill
hole
50mm
screw
3
Step 4
8x20mm Screws
Place the ridge bar in between the two
gables. Ensure the top corners of the
ridge bar sit ush with the top points of
the gable. Fix the ridge bar to the gable
using one L bracket for each end.
Fix with 4x20mm screws each
16
20mm
screw
Pre drill
hole
7
1
3

P 14
For assistance please contact customer care on: 01636 880514
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
Step 5
40mm
screw
Pre drill
hole
9
6
30mm
screw
9
Fix two eaves frames to each roof sheet
using 3x30mm screws per eave.
Fix the roof sheets to the roof ensuring
they come together at the top using
40mm screws directly through the roof
sheet at the top. Make sure to attach the
roofs to the ridge bar.
Pre drill
hole
12x 30mm Screws
24x 40mm Screws
Step 6
bOnce the roof is xed
attach the building to
the oor with 50 mm
screws.
18x 50mm Screws
50mm
screw
Pre drill
hole
Please retain product label and instructions for future reference
18
Step 7
Cut the felt into three equal strips of
2490mm and lay onto roof as shown in
diagram ensuring there is overhang
around the sides.
HANDLE
WITH CARE
12
3
4
Felt
tacks
18
100x Tacks
18
18

P 15
Please retain product label and instructions for future reference
Fit the Cover Trims to the front
and back of the building as
shown in the illustration using
30mm screws. Trim the length
of the cover trims to the
required size before tting if
necessary.
Pre drill to avoid splitting.
12x30mm Screws
Step 8
8
8
8
30mm
screw
Pre drill
hole
14
Step 10
Use 4x30mm screws to x
each beading strip onto the
door panel. Ensure that the
screw is parallel with the
door frame when xing the
strip to the door panel as
shown in the close up view.
Line up the door block as
shown in the illustration.
Then x with 2x30mm
screws by screwing through
the outside of the door into
the block.
10x30mm Screws
30mm
screw
10
12
Pre drill
hole
Step 9
16x40mm Screws
Attach the faiscas to the roof
leaving a slight overhang at the
top.
Fit the fascias to the roof over
the felt and secure in place with
40mm screws as shown.
Pre drill to avoid splitting.
Pre drill
hole
11
40mm
screw
11
13
13
11
11

P 16
Please retain product label and instructions for future reference
Step 11
Fix the pad bolt with 6x30mm
screws to the horizontal brace
on the door. Then x the pad
bolt retainer to the door panel
framing using 4x30mm screws.
Fix the turn buttons using
1x30mm black screw per turn
button.
These turn buttons help to
keep your doors straight during
high and low moisture levels in
the atmosphere.
17
30mm
screw
15
30mm
screw
2x 30mm Black Screw
10x 30mm Screw
It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back