Meriam M4 Series User manual

ZM4 Instruction Manual 9R87-B June 2012
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ZM4 Instruction Manual 9R87-B June 2012
Table of Contents
Certification and Safety .............................................................. 4
Product Overview........................................................................ 6
Keys and Functions .................................................................... 7
Measure Mode ............................................................................. 9
Main Unit Setup ......................................................................... 10
Power Management Setup........................................................ 11
Data ogging Setup .................................................................. 12
Date & Time Setup..................................................................... 14
Security Setup ........................................................................... 15
Pressure Sensor Setup............................................................. 17
Damping Setup .......................................................................... 18
Calibration Setup....................................................................... 19
Field Recalibration .................................................................... 20
Units Selection Setup ............................................................... 21
Volts/mA Sensor Setup............................................................. 22
Volts/mA Mode Setup ............................................................... 23
Volts/mA Source and Sink Setup ............................................ 24
Volts/mA Auto Step Setup........................................................ 25
Volts/mA Auto Ramp Setup ..................................................... 26
Changing Batteries .................................................................. 27
Accessing SD Card ................................................................... 28
Downloading Data Using USB Interface ................................. 29
Installing Wire Stand................................................................. 30
Range Specifications ................................................................ 31
Specifications ............................................................................ 33
Zeroing and Field Recalibration .............................................. 36
Applications ............................................................................... 37
Contact Meriam ......................................................................... 40

ZM4 Instruction Manual 9R87-B June 2012
3
Figures
Figure 1: Inputs and Outputs 6
Figure 2: Keypad Functions 7
Figure 3: Keypad Functions 8
Figure 4: Measure Mode Display 9
Figure 5: Main Unit Setup Display 10
Figure 6: Power Management Setup Display 11
Figure 7: Data ogging Setup Display 12
Figure 8: Data ogging Status Display 13
Figure 9: Date & Time Setup Display 14
Figure 10: Security Setup Display 15
Figure 11: Password Change Display 16
Figure 12: Pressure Sensor Setup Display 17
Figure 13: Damping Setup Display 18
Figure 14: Pressure Sensor Calibration Setup Display 19
Figure 15: Field Recalibration Display 20
Figure 16: Pressure Units Selection Display 21
Figure 17: Volts/mA Sensor Setup Display 22
Figure 18: Volts/mA Mode Select Display 23
Figure 19: Volts/mA Source and Sink Setup Display 24
Figure 20: Volts/mA Auto Step Setup Display 25
Figure 21: Volts/mA Auto Ramp Setup Display 26
Figure 22: Changing Batteries 27
Figure 23: Accessing SD Card 28
Figure 24: Installing Wire Stand 30
T ank you for purc asing t is product. Meriam as been providing
innovative, reliable, cost effective measurement and calibration solutions for
100 years. T e M400 Single Sensor or M402 Dual Sensor Hand eld
Pressure Transmitter Calibrator continues t is legacy and is t e first of its
kind for t e process measurement industry.

ZM4 Instruction Manual 9R87-B June 2012
4
Certification/Safety/Warnings
Fire/Explosion Hazard. T is instrument is not intrinsically
safe. DO NOT use in areas t at may contain flammable
gas or vapors, combustible dusts or ignitable fibers w ere an unintended
spark can cause a fire/explosion.
Do not exceed t e Pressure Limits listed in t e
Specifications section of t is manual. Failure to operate
wit in t e specified pressure limit could result in minor or moderate injury
Substitution of components may impair operation and safety.
Disconnect power before servicing.
T e product s ould not be powered wit a combination of new and old
batteries.
T e product s ould not be powered wit a combination of batteries from
different manufacturers.
User must use a wrenc on t e pressure manifold
w en installing user’s 1/8” NPT fitting. Do not tig ten
t e fitting wit out using a wrenc on t e pressure manifold. Failure to use a
wrenc on t e manifold will damage t e plastic enclosure and void warranty
No torque s ould be applied to t e manifold wit respect to plastic enclosure.
Safety Information
Failure to follow all instructions could result in injury. Read,
understand and follow all safety warnings and instructions provided
wit t is product. Also, meet or exceed your employer’s safety
practices.
In no event s all Meriam be liable for any indirect, special, incidental,
consequential or punitive damages or for any lost profits arising out of or
relating to any services provided by Meriam or its affiliates. It is not possible
for Meriam to identify all foreseeable uses/misuses, t erefore all persons
involved in commissioning, using or maintaining t is product must satisfy
t emselves t at eac intended application is acceptable.

ZM4 Instruction Manual 9R87-B June 2012
5
Safety Warnings
T e table below defines t e safety symbols, signal words and corresponding
safety messages used in t e manual to identify potential azards and are
intended to warn persons about azards t at could result in personal injury or
equipment damage.
T is is t e Safety Alert symbol. T is symbol indicates a WARNING. Warnings
alert you to actions t at can cause personal injury or pose a p ysical t reat.
Please read t ese carefully.
T is is t e Safety Glasses symbol. T is symbol indicates t at you must wear
approved safety glasses during t e task.
T is is t e Safety Gloves symbol. T is symbol indicates t at you must wear
approved safety gloves during t e task.
Indicates a potentially azardous situation w ic , if not
avoided, will result in deat or serious injury.
Indicates a potentially azardous situation w ic , if not
avoided, could result in deat or serious injury.
Indicates a potentially azardous situation w ic , if not avoided,
could result in minor or moderate injury.
Indicates information essential for proper product installation,
operation or maintenance.
Information in t is document is subject to c ange wit out notice. C eck t e
Meriam web site (www.meriam.com) for t e latest manual revision.

ZM4 Instruction Manual 9R87-B June 2012
6
Product Overview
Figure 1: M4 Inputs and Outputs
NOTES:
Batteries must be installed for Volts/mA measurement and simulation
operation.
W en t e unit is attac ed to a ig power USB port, everyt ing except for
t e Volts/mA sensor runs from USB power.
Volts/mA measurement or simulation s ould not be used wit USB attac ed
unless t e USB power source is isolated.
Number Name Description
Pressure Manifold
Connection
Connects t e calibrator to a pressure
source via 1/8” NPT Female.
M400 = One Pressure Sensor
M402 = Two Pressure Sensors
USB Connection Connects t e calibrator to a computer
using a USB Mini Type B to USB
Standard Type A cable.
Measure Volts/mA
Source Volts/mA
Terminals
Terminals for measuring or sourcing
bot Volts and mA DC.
50VDC and 100mA max.
Battery/SD Card
Access
4x1.5V AA batteries and SD card for
data logging
1
2
3
4
1
2
3
4

ZM4 Instruction Manual 9R87-B June 2012
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Keys and Functions
Figure 2: Keypad Functions
Number Key Description
Turns t e power On and
Off.
Turns green backlig t
On and Off.
Function Keys F1 – F4
C ange depending on
Operation Mode
Adaptive interface w eel
scrolls up and down
t roug menu options or
increments or
decrements a value.
2
1
3
4
1
2
4
3

ZM4 Instruction Manual 9R87-B June 2012
8
Keys and Functions
Figure 3: Keypad Functions
Number Key Description
Left Arrow – Navigates back out of
menu or moves cursor
Rig t Arrow – Navigates furt er
into menu structure, moves cursor,
or selects value
Sensor – Hig lig ts sensor of
interest for configuring or viewing
settings
Units – C anges engineering units
of a pressure sensor t at is
ig lig ted. Units for t e Volts/mA
module are set automatically
according to t e measure/simulate
mode.
Setup – Enters t e setup menu for
t e unit or individual sensor t at is
selected or ig lig ted
6
5
7
8
9
5
6
7
8
9

ZM4 Instruction Manual 9R87-B June 2012
9
Measure Mode
Figure 4: Measure Mode Display with All Indicators Shown
Icon or Reference Function
HOLD Values are eld on display for reference.
REC Data logging function is ON and calibrator is
recording information.
USB USB cable is connected to t e calibrator.
100% Battery life as a percentage value.
10:35 AM Current time display.
P1: Type XXX Pressure Sensor #1, Type, and Full Scale
Range in units selected. See specifications
for furt er details.
P2: Type XXX Pressure Sensor #2, Type, and Full Scale
Range in units selected. See specifications
for furt er details. M400 units will ave N/A
displayed on t e screen.
VI: Mode Voltage/mA Sensor and current operation
mode selected.
▲▼ Indicators for Maximum and Minimum
measured or limit values.
T Tare indicator.
50.0% Simulation value as a percent of full scale
/ Indicator for auto simulation mode:
ramp(s own), step or paused.
RANGE Unit is operating wit a soft or ard over
range limit. See over and under range table.
Hold Function Key to toggle t e old function of
t e displayed values.
Mn/Mx Function Key to reset t e displayed
maximum and minimum values.

ZM4 Instruction Manual 9R87-B June 2012
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Main Unit Setup
Figure : Main Unit Setup Display
Reference Function
Contrast Adjust Adjust contrast of display. Active setting
s own on rig t.
Power Mgmt Adjust Auto Off Timer, Backlig t Timer, or
Backlig t Intensity to improve battery life.
Data Logging Start, Stop, and setup parameters for a data
log session.
Date & Time Adjust date and time.
Security Adjust security settings suc as password,
feature lockouts, etc
Information Displays Product ID, Serial Number and
Firmware Version.

ZM4 Instruction Manual 9R87-B June 2012
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Power Management Setup
Figure 6: Power Management Setup Display
Reference Function
Auto Off Timer Automatic power off timer selection. Active
setting s own on rig t.
Backlig t Timer Automatic backlig t s ut off timer selection.
Active setting s own on rig t.
Backlig t Level Backlig t brig tness control. Active setting
s own on rig t.
NOTE:
To maximize battery life, if t e backlig t is frequently used, reduce t e
backlig t level. Also consider using t e backlig t timer to avoid t e backlig t
being left on for long periods of time.

ZM4 Instruction Manual 9R87-B June 2012
12
Data ogging Setup
Figure 7: Data Logging Setup Display
Reference Function
Start Start t e data log using t e current settings.
Stop Stop or cancel t e running data log.
Interval Adjust t e data log interval time between 1
and 60 seconds. Active setting s own on
rig t.
Duration Adjust t e data log duration time between 1
minute and 24 ours. Active setting s own
on rig t.
Log Name Adjust t e name of t e data log. Press rig t
arrow to bring up menu to enter name for
data log session.
Status Status of t e data log session. Active status
displayed on rig t. Press rig t arrow to bring
up detailed information (s own in Fig. 8).

ZM4 Instruction Manual 9R87-B June 2012
13
Figure 8: Data Logging Status Display
T e data log status display s ows t e configured Log Name, Interval and
Duration at t e top.
At t e bottom of t e display, real-time data including Status, completion
percentage and remaining time are s own.

ZM4 Instruction Manual 9R87-B June 2012
14
Date & Time Setup
Figure 9: Date & Time Setup Display
Use t e arrow keys to ig lig t t e appropriate field. Set t e correct value
using t e Adaptive Interface W eel.
To save t e new date & time press t e Save key. All t e fields will
temporarily display das es w ile t e new values are stored. To cancel
wit out saving, press t e Exit key.
NOTE: T e seconds field (ss) is not adjustable. T e time can only be
adjusted to t e nearest minute. W en t e Save key is pressed t e seconds
are set to zero.

ZM4 Instruction Manual 9R87-B June 2012
15
Security Setup
T e Security feature allows you to protect sensitive functions of t e device.
At t is time only t e Field Recalibration functions can be protected. T e lock
indicator s own in Fig 10 above indicates w et er Field Recalibration is
locked or unlocked (as s own).
To c ange t e security on Field Recalibration press t e rig t arrow key w en
“Field Recalibration” ig lig ted. T e lock indicator to t e rig t will toggle
between lock and unlock. If you ave not entered t e security password
since t e current power cycle you will first be prompted to enter it. Use t e
Adaptive Interface W eel and arrow keys to enter t e c aracters in t e
password prompt screen. Once you ave entered t e correct password you
can modify t e security function until t e next time t e unit is powered up.
NOTE:
T e default password for factory new units is “PASSWORD”. It is strongly
suggested t at t e password be c anged w en t e unit is first received.
Figure 10: Security Setup Display
Reference Function
Field recalibration Set t e lockout of t e Field Recalibration
function. Current lock setting s own on rig t.
C ange Password Modify t e existing password. Press rig t
arrow to bring up password c ange screen
(s own in Fig. 11).

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T e C ange Password function allows you to set a new password. T e
screen s own in Fig. 11 s own below displays t is function. Enter t e current
password on t e first line. Use t e Adaptive Interface W eel and arrow keys
to enter t e c aracters. Using t e Next key tab down to t e New Password
line to redefine t e password and t en down to t e Confirm Password line to
reenter t e new setting. Press Enter to confirm t e new password.
T e password is 10 c aracters in lengt and is made up of any combination
of upper case alp a and numeric c aracters.
Figure 11: Password Change Display

ZM4 Instruction Manual 9R87-B June 2012
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Pressure Sensor Setup
Figure 12: Pressure Sensor Setup Display
Reference Function
Damping Enable or disable damping and adjust value.
Active setting s own to t e rig t.
Calibration Zero, Field Calibrate, or Restore Factory
Defaults
Reset Min/Max Resets Min/Max values
Resolution C oose Accuracy or Precision resolution on
display for selected sensor. Active setting
s own to t e rig t.
Units Selection Engineering units selection list. Used to
select w ic units are available w en t e
Units key is pressed
Information Displays Sensor Type, Accuracy, Calibration
Date, Serial #, and Range
NOTE: Pressure Sensor Setup applies to bot P1 and P2 sensors.

ZM4 Instruction Manual 9R87-B June 2012
18
Damping Setup
Figure 13: Damping Setup Display
Use t e Type key to c ange t e Damping Type. T e options are a follows:
1) None. T e measured value is not filtered or damped.
2) Exp(exponential), w ic uses a traditional damping algorit m wit
response delays associated wit t e Damping Rate.
3) Smart, w ic employs a smart damping algorit m to produce and
instant response to a step c ange. After t e step c ange it uses t e
Damping Rate to damp t e measurement exactly as in exponential
damping.
Use t e arrow keys and t e Adaptive Interface W eel to set t e Damping
Rate in seconds. T e value can be adjusted between 0 and 32 seconds.
Press t e Exit key to return to t e main Pressure Sensor Setup menu.

ZM4 Instruction Manual 9R87-B June 2012
19
Calibration Setup
Figure 14: Pressure Sensor Calibration Setup Display
Reference Function
Zero Perform a zero adjustment of t e pressure
sensor at t e applied input.
Field recalibration Enter field recalibration procedure.
Functionality is described on t e following
page. Lock setting for operation displayed on
rig t. See NOTE below.
Restore Defaults Perform a restore defaults function. Lock
setting for operation displayed on rig t. See
NOTE below.
NOTE:
If t e Field Recalibration or Restore Defaults functions are locked you must
first unlock t em to enter t e function. See t e Security section for more
details.

ZM4 Instruction Manual 9R87-B June 2012
20
Field Recalibration
Figure 1 : Field Recalibration Display
T e Field Recalibration Display contains t e following:
1. T e current calibration point and number of points displayed at t e
top.
2. Under “Apply:” in t e black ig lig ted area, t e nominal calibration
point in t e current pressure units for t e sensor is displayed.
3. Under “Range:” t e tolerance band around t e nominal value.
4. T e live pressure measurement in t e current pressure units is
displayed at t e bottom.
To run t e field recalibration procedure:
1. Apply t e pressure indicated in t e “Apply:” field. T e value must lie
wit in t e tolerance band indicated by “Range:”
2. Press t e Save key w en you are at t e correct input to calibrate.
T e live display value will s ow das es w en t e calibration point is
being saved.
3. Press t e Next key to advance to t e next calibration point. Repeat
steps 1&2 above.
4. Repeat steps 1-3 until you reac t e last point.
5. At t e last point t e Next key is replaced wit a Done key. W en you
ave finis ed calibrating t e last point press t e Done key.
6. A Calibration complete screen appears wit Exit and Save keys.
Press Exit to discard t e field recalibration. Press Save to store t e
field recalibration results.
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