Mesto VAQ113 Operating and maintenance manual

IMO-349 EN • 3/2020
SPOOL VALVE
VAQ113
Installation, Maintenance and
Operating Instructions

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2 IMO-349 EN
READ THESE INSTRUCTIONS FIRST!
These instructions provide information about safe handling and operation of the valve.
If you require additional assistance, please contact the manufacturer or manufacturer’s representative.
Addresses and phone numbers are printed on the back cover.
See also www.metso.com/valves for the latest documentation.
SAVE THESE INSTRUCTIONS!
TABLE OF CONTENTS
1. INTRODUCTION....................................................... 3
1.1 Denitions........................................................................ 3
2. LABEL DESCRIPTION............................................... 3
3. INSTALLATION PROCEDURE .................................. 3
4. TECHNICAL SPECIFICATION................................... 4
5. MAINTENANCE ........................................................ 4
6. DISASSEMBLY.......................................................... 4
6.1 Disassembly of VAQ113............................................... 4
6.2 Exploded view................................................................ 5
7. ASSEMBLY ................................................................ 6
7.1 Part list............................................................................... 7
8. PACKAGING & STORE.............................................. 7
9. ASSISTANCE............................................................. 7

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1. INTRODUCTION
Thank you for choosing METSO product. Each product is fully
inspected after the production to oer you thehighest quality.
In order to fully utilize the product, we strongly recommend
users to read this manual carefully and understood.
This manual provides information on installation; operation
and maintenance procedures and related instructions for the
RMEBS make VAQ113 SPOOL VALVE.
The aim of this literature is to support the use of products in
correct manner, and all the technical information provided in
the catalogue.
The manual should be given to the end user.
The manual can be changed or revised without any prior
notice. Any changes in product’s specication, structure, and/
or any components may not result immediate revised version
of the manual.
The manual should not be duplicated or reproduced for any
purpose without any consent of RMEBS Manufacturers &
Engineers Private Limited, INDIA.
Manufacturer Warranty
For the safety, it is vital to follow instructions in the manual.
It is not RMEBS’s liability for any damages which caused by
users’negligence.
It is not RMEBS’s liability for any damages or accidents which
resulted by any alteration or modication of the product and
parts. If alteration or modication is necessary, please contact
the RMEBS directly.
RMEBS warrants the product from the date of original
retail purchase of the product for one (1) year, except as
otherwise stated.
RMEBS warranty will not cover the products that the
product have been subjected to abuse, accident, alteration,
modication, tampering, negligence, misuse, faulty
installation, lack of reasonable care, repair or service in any
way that is not contemplated in the documentation for the
product, or if the model or serial number has been altered,
tampered with, defaced or removed; damages that occurs in
shipment, failure due to power surge, and cosmetic damage.
Improper or incorrectly performed maintenance or report
voids this Limited Warranty.
For detailed warranty information, please contact :
RMEBS MANUFACTERURS & ENGINEERS PRIVATE LIMITED,
Manapada road, Dombivli (e), Maharashtra, India, Pin - 421204
1.1 Denitions
WARNING:
IF NOT OBSERVED, USER INCURS A HIGH RISK OF SEVERE DAMAGE
TO PRODUCT AND/OR FATAL INJURY TO PERSONNEL.
CAUTION: If not observed, user may incur damage to
product and/or injury to personnel.
NOTE: Advisory and information comments provided to
assist maintenance personnel to carry out maintenance
procedures.
2. LABEL DESCRIPTION.
Label of the VAQ113-2G denes the precise feature. This
description is written below the RMEBS logo and is as follow.
Model no.: VAQ SPOOL VALVE 5/2 valve.
2 1/4", 3- 3/8", 4 – 1/2" .
13 2 Position, solenoid
operated spring return.
External air pressure 3 to 10 bar.
Temperature -10°C to +70°C
S.O. NO. Sales order number.
DATE Date of manufacturing.
Dombivli – 421204 INDIA Brief address.
3. INSTALLATION PROCEDURE
CAUTION: Blow out air lines and ttings before installation.
Use dry and oil free air. Do not dismantle the VAQ113 while
operation is in line. Do not allow dirty air or uids to get into
the VAQ113. Use lter unit (lter size 40µm, 3°C) for dust and
moisture removal.
NOTE: Ensure the installation meets the legal and regulatory
requirements of the country and state of use. The VAQ113
assembly should be left in the original packing until it is
required for the use.
1. Hemp laments, jute or even teon ribbons are
normally not required, As the part connections are
accurately threaded. By chance, if any of these or any
other tightening medium get into the operational area
inside the VAQ113, possible damage of the VAQ113
could not be ruled out.
2. Clean all pipes and tube ttings thoroughly with suitable
means. As even when brand new pipes are tted, unclean
interior are quite covered with dirt and dust.
3. Avoid impact on the VAQ113.These may happen during
transportation/ erection/ mishandling.

IMO 3/20
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4. TECHNICAL SPECIFICATION
Model VAQ113
Operation type Internal Pilot operated
Type 5/2 single solenoid
Port 1/4" BSP / 1/4" NPT
Operating Pressure 2.5 to 10 kg/cm
5. MAINTENANCE
NOTE: The VAQ113 must be removed from installation
prior to maintenance. All the connections/ports have to
be disconnected prior to disassembly All the mountings,
accessories and spare parts used or replaced must be
original from RMEBS.
RMEBS recommends “RMEBS M 55” grease for greasing.
Apply the grease with soft brush or similar In case of any
diculty consult RMEBS distributor.
1. Install, operate and maintain as per the instructions and
recommendations of this manual.
2. Any deviation from the above will cease the
responsibilities of RMEBS.
6. DISASSEMBLY
WARNING:
ALL ELECTRIC AND PNEUMATIC CONNECTIONS SHOULD BE
REMOVED BEFORE STARTING DISASSEMBLY.
CAUTION: Do not place dismantled part on any diary/work
bench but keep it on clean paper/cloth in same sequence as
you have dismantled it.
NOTE: It is advisable to replace all the rubber parts using
genuine RMEBS spare kit. Numbers in parentheses, ( )
indicate the bubble number (reference number) used on
the RMEBS Assembly details and Part List.
6.1 Disassembly of VAQ113
1. Remove coil nut (26), after that remove solenoid coil (24).
2. Remove the 2 screws (20) by loosening them from EL
cover (2), Cover plate (5) and simultaneously remove
guide plunger (9).
3. Remove 4 bolts (17) from EL cover (2) and separate the EL
cover assembly.
4. Take out EL cover assembly, remove MA (7), MA plate (8)
O-ring (17) and MA spring (11) then remove O-ring (18)
and helping piston (4) too.
5. Separate out spring cover (10) and spring (12) by
removing bolt (19), as both covers are removed, spool kit
is disengaged, pull spool kit gently out of the valve body.
NOTE: remove spool kit gently with non metallic hammer,
do not hammer heavily on the spool, by this spool may get
jammed in bore during this operation.

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6.2 Exploded view

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7. ASSEMBLY
NOTE: Follow the sequence as given below to ensure proper
assembly.
1. Clean all parts with soap water and dry.
2. Apply a layer of RMEBS recommended grease to the
inner face of the body (1).(grease: RMEBS m 55).
3. Insert seal (15) on the spool (3)
4. While inserting spool into the body applies a thin layer
of grease on the seal.
5. Insert the lip seal (14) on the piston (4) apply a thin layer
of grease on the lip seal.
6. Insert the spring (12) and then insert spool kit (3) in to
the body (1) and screw it using bolt (19).
7. Separately make the assembly of EL cover, t the MA (7)
on EL cover (2) with O-ring (17) and spring (11) and x
it with MA plate (8). Finally, t lter (22) in given groove
of EL cover (2).
8. Place Piston (4) with lip seal (14) in EL cover (2).
9. Place EL cover (2) in body (1).
10. Insert guide plunger (9) and cover plate (5) screw it into
EL cover (2).
11. Insert solenoid coil (24) and screw it with the coil nut (26).

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7.1 Part list
Sr. No. Name Quantity
1BODY VAQ1-2G 1
2 EL COVER VAQ113 NYLON 1
3SPOOL VAQ1-1G/2G/1R/2R 1
4 HELPING PISTON VAQ113 NYLON 1
5 COVER PLATE VAQ1 M.S. 1
6 PILOT PLATE FOR VAQ1 NYLON 1
7MA FOR VAQ113 1
8 LOCKING PLATE FOR MA 1
9 GUIDE PLUNGER FLANGE TYPE 1
10 SPRING COVER VAQ1 NYLON 1
11 SPRING FOR MA VAQ1 1
12 SPRING FOR VAQ1/DSQ 1
13 COVER SEAL VAQ1 NBR Sh70 1
14 PISTON LIP SEAL FOR VAJ2 NBR 1
15 SEAL-2 YXE/VAJ/VAQ113 NBR Sh71 6
16 ORING 2 x 1.25 NBR JET BLACK 1
17 ORING 1.80 x 1.40 NBR JET BLK 1
18 ORING 10.00 x 1.00 NBR JET BLK 1
19 DIN 912 M4 x 10 -10 - SS304 2
20 DIN 7991 - M4 x 33 - 33 -SS304 2
21 BALL DIA 2 IS 2898 2
22 FILTER VAD\VAJ\DSA SINTERED BR 1
23 DUST CAP FOR 1/4" ROTEX 1
24 COIL 12VDC WHETHERPROOF 1
25 SOCKET FOR COIL 1
26 COIL NUT FOR ZERO SIZE 1
8. PACKAGING & STORE
1. When not in use, VAQ113 ASSEMBLY should be kept
in a sealed plastic bag in a cardboard box to prevent
moisture or dust from contacting product.
2. VAQ113 should be stored in a dry place free from water
and dust.
3. Store at temperature between 40oF and 120°F (4°C and
49°C).
4. Locate in an area to avoid damage by impact.
9. ASSISTANCE
For technical questions or assistance, contact any authorized
distributor of Neles India Private limited or:

8 IMO-349 EN
Subject to change without prior notice.
Product names in this bulletin are all trademarks of Neles Finland Inc.
Metso
Corporation
T
öölönlahdenkatu 2, P. O. Box 1220, 00100 Helsinki, Finland
T
el. [phone]
Neles
Finland Inc.
V
anha Porvoontie 229, P. O. Box 304, FI-01301 Vantaa, Finland
T
el. [phone]
Neles USA Inc.
44 Bowditch Driv
e, P. O. Box 8044, Shrewsbury, MA 01545, USA.
T
el. [phone]
http://conta
ct.metso.com/
www
.metso.com/valves