Metabo SMG ISO Series User manual

SMG ISO Series
OD-Mounted Automatic Pipe Beveling Machine
Operation Manual

TABLE OF CONTENTS
PART 1 EQUIPMENT INSTRUCTION
PART 2 SAFETY INSTRUCTIONS
PART 3 INSTALLATIONS
PART 4 INSTALLATIONS AND OPERATION IMPORTANT
PART 5 NOTES
PART 6 EXPLODED VIEWS AND PARTS LIST TROUBLE
PART 7 TROUBLE SHOOTING

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PART 1 EQUIPMENT INTRODUCTION
SMG OD-Mounted Automatic Pipe Beveling Machine
ISO series of automatic pipe beveling machine is a new designed OD-Mounted electric type beveling machine,
equipped Germany METABO motor (BE1100). With following features make it widely used in the beveling
working of small size pipe and work of pipe in narrow space, especially for pipe panel.
METABO motor: low noise, long life, stable performance and perfect speed adjustable function, with CE
certificate.
Power supply: 220-240V 1PH 50/60HZ
FEATURES:
Aluminum body, light weight, easy for operator
Compact structure suitable for narrow space working
Easy operation: Tool feed, tool back automatically
OD-Mounted: easy set-up, operation
Cold working, no spark, won’t make the material affected.
Perfect working precision, no burrs
Well-adapted, you can make the speed adjust depend on the working conditions.
SPECIFICATION:
Model
Working Range
Wall thickness
Clamp Size
OD mm
mm
OD mm
SMG ISO-63C
28-63
≤12
28,32,42,45,57,60,63
SMG ISO-76C
42-76
42,45,54,57,60,63,68,76
SMG ISO-89C
63-89
63,68,76,83,89
SMG ISO-114C
76-114
76,83,89,95,102,108,114
Custom-made clamp is available.
PACKAGE:
The machine packaged into a portable aluminum alloy case with all necessary parts, usual tool, beveling
tools, operation manual.

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PART 2 SAFTY INSTRUCTIONS
We take great pride in manufacturing safe, quality products. Please comply with the following safety rules
and instructions before operating the equipment.
Read the following content before working READ
THE OPERATION MANUAL
Before installing, you should read the manual, and make sure you understand all setup and operating
instructions, it can help you save time and avoid injuring the operator and the machines
INSPECT MACHINE & ACCESSORIES
Before starting the machine, look for loose bolts or nuts, leaking lubricant, and any other physical conditions
that may affect operation. Properly maintaining the machine can greatly decrease the chances for injury.
ALWAYS READ SIGNS AND LABLES
Please read the marks and signs. All the marks and signs should be clear and easy to read, and you should
carefully to keep them.
DANGER! ELECTRIC SHOCK
Always disconnect machine to power source before moving or removing motor .
Security of the electricity.
CAUTION INJURE HAND
Keep hands, arms and fingers clear of all moving parts.
WEAR SAFETY GOGGLE
Eye protection required. When using equipment.
Please wear safety goggle. No goggle no work.

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PART 3 INSTALLATIONS
GENERAL VIEW
Figure A: General View
No.
1
2
3
4
5
6
7
8
9
10
Description
Locking key, METABO motor
Switch, METABO motor
Direction selector, locked
Speed changer
Signal lamp
Speed governor
Clamping screw
Clamping handle
Clamping head
Clamp pad
No.
11
12
13
14
15
16
17
18
19
Description
Beveling tool
Tool holder (Cutter disk)
Body, aluminum
Nameplate
Reduction gearbox
Cap
Tool feed/back wheel
Handle, lifting
Connection couple

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INSTRUCTIONS
1. Locking Key, METABO motor:
After switch on the motor, press the locking key, loose the switch, the motor will non-stop working; Press
again, the motor switch off.
2. Directionselector:
For change the rotation direction: clockwise or anticlockwise. Due to the tool feed required
clockwise, so the direction selector locked before dispatch to customers. Cannot change the rotation
direction.
3. Speed changer:
Mechanical speed change, speed ratio of 3.1. Can only change the speed statically. (Change speed
statically means when change the speed grade, switch off the machine) Grade 1: Low speed, high
torque output
Grade 2: High speed, low torque output
Usually adopts low grade high speed, means “1-E”, “1-F” or “1-G”
When working thin wall pipe, can adopt high grade low speed, means “2-A” or “2-B”
4. Signal lamp:
METABO motor signal device, when using, should pay attention to.
If the yellow light flashing, show that the carbon brush wear almost completely, need to change the new one;
If the yellow light frequent flashing, indicates that the power poor contact;
If the yellow light always be on, show that motor overload, high temperature, motor will overload
protection, as shown in figure B.
5. Speedgovernor:
Electronic speed governor, from A to G, speed from slow to fast, can adjust speed dynamically. (Adjust
speed dynamically means can adjust the speed while machine working)
Figure B: Speed governor and Signal Light Figure C: Speed Changer

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6. Clamp pad:
Different size clamp pad for clamp the different pipe size. Each machine has different clamp pad.
See below sheet:
Model
Clamp pad size (OD mm)
SMG ISO-63C
28,32,42,45,54,57,60,63
SMG ISO-76C
42,45,54,57,60,63,68,76
SMG ISO-89C
63,68,76,83,89
SMG ISO-114C
76,83,89,95,102,108,114
Note:
1. The clamp pad size can be customized
2. The clamp pad size must same as pipe size, otherwise the beveling will be eccentric
7. Beveling tool:
Each unit complete with 3 pieces.
(1x facing, 1 x 30 deg. and 1 x 37.5 deg.) Material:
Tungsten Steel
8. Tool feed/back wheel: Controller of tool feed or tool back
Press down it, the tool will feed automatically Pull up it, the tool will back automatically

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PART 4 INSTALLATIONSAND OPERATION
OPERATIONPROCEDURE
1. Measure the OD of the pipe, and choose the proper clamp pad install on the machine. The working range
marked on the clamp pad, it is easy choose.
Caution: The clamp pad size must same as pipe size, otherwise the beveling will be eccentric
2. Put the pipe end into the machine, rotate the clamping handle clockwise, and make the machine
mounted on the pipe firmly.
Caution: When beveling the thin wall pipe, use proper force clamping the pipe, avoid pipe out of shape.
3. Install the proper tool bit on the cutter. Make sure the tool bit in clockwise. The machine performs cold
facing or beveling
Caution: Keep tool tip about 2mm distance away from pipe OD surface. According to the pipe size,
positioning the tool bits.
4. Turn on the motor, press down the tool feed wheel, the machine start working
Caution: Cap and tool feed/back wheel rotate anticlockwise means feeding the tool.
4.1 Continuously spray coolant while working, make the iron scrap come out smoothly and prolong the
tool life.
4.2 If the tool becomes blunt, edge it or replace with a new one
4.3 While working, avoid iron scrap and coolant goes into motor.
5. After job completed, pull up the tool back wheel, then turn off the motor. Clean the iron scrap; make
sure the scrap will not go into machine.
Caution: When heard “kaka”, means the tool back finished, turn off the motor immediately, avoid the clutch
wear out.
6. Rotate the clamping handle anticlockwise, take off the machine. Clean and dry it, then storage.
Caution: When move the machine, lift the handle. Make sure do not lift the cable or tool feed/back wheel
When lubricate the machine, open the connection couple, grease it.

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PART 5 IMPORTANT NOTES
The following point, please pay more attention:
1. While working, spray the coolant continuously and clean the iron scrap.
1.1 Make the iron scrap come out easily.
1.2 Prolong the tool life
1.3 Make sure avoid the coolant goes into electric motor
1.4 Make sure avoid the iron scrap goes into electric motor
2. If the tool blunt, working resistance increased, result in shaft, motor and gears parts damaged. Please
edge it or replace with a new one in time. If edge the tool, one tool can be used times
3. Machine stops itself, cannot turn on it forced. If the motor overheating, need self-cooling. Back the tool, re-
start working.
4. Make sure the operator always beside the machine while working.
5. Strictly prohibited the machine overload working.
6. Working with high hardness pipe or heavy wall pipe, make sure adopts low grade/high speed working
speed. (1-E or 1-F).
7. Pay attention to maintenance of machine, filling grease regularly.
Clean and dry the machine after each job finished.
8. Operator must read this manual completely before operation, the damage caused by wrong
operation out of warranty scope.

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PART 6 EXPLODED VIEWS AND PARTS LIST
ISO-63C Exploded View

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Part No.
Description
Qty
Part No.
Description
Qty
63C-01
Cross screw
3
63C-30
Steel ball
1
63C-02
Washer
1
63C-31
Spring
1
63C-03
Tool feed/back wheel
1
63C-32
Screw
1
63C-04
Cap, bearing
1
63C-33
Handle
1
63C-05
Clutch lever
1
63C-34
Bolts
2
63C-06
Spring
1
63C-35
Bevel gear shaft
1
63C-07
Circlip (jump ring)
1
63C-36
Bolts
2
63C-08
Bearing
1
63C-37
Semicircle block
1
63C-09
Deep groove ball bearing
1
63C-38
Motor couple
1
63C-10
Hexagonal cap
1
63C-39
Bolts
4
63C-11
Cover
1
63C-40
Motor, METABO BE1100
1
63C-12
Bolts
4
63C-41
Speed governor
1
63C-13
Cap, backstop
1
63C-42
Signal lamp
1
63C-14
Backstop
1
63C-43
Locking key, switch
1
63C-15
Spur pinion
1
63C-44
Switch, METOBA
1
63C-16
Feed bush
1
63C-45
Speed changer
1
63C-17
Small bush
1
63C-46
Cap
2
63C-18
Deep groove ball bearing
1
63C-47
Clamping handle
1
63C-19
Spur gear
1
63C-48
Clamping screw
1
63C-20
Needle bearing
2
63C-49
Circlip (jump ring)
1
63C-21
Big bush
1
63C-50
Screw bush
1
63C-22
Small helical gear shaft
1
63C-51
Clamping head
1
63C-23
Deep groove ball bearing
1
63C-52
Bolt
2
63C-24
Big helical gear shaft
1
63C-53
Clamp pad
1
63C-25
Spiral bevel gear
1
63C-54
Fix screws, beveling tool
1
63C-26
Angular contact bearing
1
63C-55
Tool holder (Cutter disk)
1
63C-27
Deep groove ball bearing
1
63C-56
Flat key
1
63C-28
Body, aluminum
1
63C-57
Beveling tool
1
63C-29
Name plate
1
63C-58
Bolt
1

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PART 7 TROUBLE SHOOTING
Trouble
Possible reason
Remedy
Motor does not work
The cable is not well connected
Overload protection not remove
Check the cable to see if it is well
installed, Wait to remove the overload
protection
Abnormal noise of Electric
Motor
The gear of motor wears out or
damaged
Motor bearing damaged
Replace the parts by professional
Electric motor overheating
High speed working makes
overload;
Motor fan damaged
Lower the working speed
Replace the fan by professional
Electric motor burnt
Iron scrap or coolant goes into;
Unsteady power voltage;
Tool bit blunt, result in high load;
Replace with new motor rotor or stator
Replace complete motor
Reduction gearbox abnormal
noise
Gear inside damaged;
Bearing inside damaged.
Inspect and replace
Cutter rotate anticlockwise
Direction selector change
Choose the correct direction
Tool cannot feed
Clutch wear out;
Clutch spring damaged
Tool feed screw wear out
Inspect and replace
Tool back slowly
Clutch spring damaged
Inspect and replace
Tool cannot back
Tool feed exceed the Max travel,
make the screw releasing
Take off the tool bit, fix the bottom of
tool holder(cutter), pull up the tool
feed wheel, choose the slow motor
speed, tool will back
Machine working shake while
Clamping not fastened or the
clamp pad wrongly choose;
Tighten the clamping handle
Change a proper clamp pad
Beveling surface not good
The bevel tool bit is blunt or
damaged
Speed tool fast
Edge the tool bit or replace with new
tool bits
Slow down the motor speed
Beveling face eccentric
Wrongly size clamp pad choose
Use the correct clamp pad, same size
as pipe OD.
Note:
If a problem not listed in the chart, stop the operation and contact us for additional instruction

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