North Star 16012 User manual

HIGH-PRESSURE HOSE REEL
OWNER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERA ION INS RUC IONS before
operating. Failure to follow the safety rules and other basic precautions may result in
serious injury.
ITEM #16012

Thank you very much for choosing a orthStar™ product. For future reference, please
complete the owner’s record below:
Model: Purchase Date:
Save the receipt, warranty and these instructions. It is important that you read the entire manual to
become familiar with this product before you begin using it.
This item is designed for certain applications only. The distributor cannot be responsible for issues
arising from modification. We strongly recommend this item not be modified and/or used for any
application other than that for which it was designed. If you have any questions relative to a particular
application, DO OT use this product until you have first contacted the distributor to determine if it can
or should be performed on the product.
For technical questions please call 1-800-222-5381.
GENERAL SAFE Y RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed
below may result in serious injury.
CAU ION: Do not allow persons to operate or assemble this hose reel cart until they
have read this manual and have developed a thorough understanding of how it works.
WARNING: he warnings, cautions and instructions discussed in this instruction
manual cannot cover all possible conditions or situations that could occur. It must be
understood by the operator that common sense and caution are factors which cannot be built into this
product, but must be supplied by the operator.
SAVE HESE INS RUC IONS
WARRAN Y
7-Year Limited Warranty
orthern Tool + Equipment warrants this hose reel, components and parts, unless otherwise specified,
under normal use and service for a period of 7 years. orthern Tool + Equipment reserves the right to
substitute for equivalent model hose reel (or parts) in the event this specific model (or part) is no longer
available.
This warranty does not cover damage caused by products not supplied by warrantor, leaking caused
by use of acid, harsh chemicals or mineral deposits, or failures which results from accidents,
mishandling, faulty installation, freezing, misuse or misapplication, abuse or neglect.
Page 2 of 4

WORK AREA
•Keep work area clean, free of clutter and well lit. Cluttered and dark work areas can cause accidents.
•Keep children and bystanders away while operating this hose reel. Distractions can cause you to lose control,
so visitors should remain at a safe distance from the work area.
•Be aware of all power lines, electrical circuits, water pipes and other mechanical hazards in your work area,
particularly those hazards below the work surface hidden from the operator’s view that may be unintentionally
contacted and may cause personal harm or property damage.
•Be alert of your surroundings. Using this hose reel in confined work areas may put you dangerously close to
cutting tools and rotating parts.
PERSONAL SAFE Y
•Stay alert, watch what you are doing and use common sense when using this product. Do not use while you are
tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating a hose reel may
result in serious personal injury.
•Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
•Use safety apparel and equipment. Use safety goggles or safety glasses with side shields which comply with
current national standards, or when needed, a face shield. Use as dust mask in dusty work conditions. This applies
to all persons in the work area. Also use non-skid safety shoes, hard hat, gloves, dust collection systems, and
hearing protection when appropriate.
PRODUC USE AND CARE
•Do not modify this product in any way. Unauthorized modification may impair the function and/or safety and
could affect the life of the equipment. There are specific applications for which this product was designed.
•Always check for damaged or worn out parts before using this hose reel. Broken parts will affect the operation.
Replace or repair damaged or worn parts immediately.
•Do not exceed the hose reel capacity.
•Distribute the load evenly. Uneven loads may cause the hose reel to tip, resulting in personal injury to the operator
or others.
•Use the hose reel on flat and level surfaces capable of supporting the hose reel and its maximum load. Pulling or
pushing a load on a slanted or uneven surface can result in loss of control.
•Store idle hose reel. When hose reel is not in use, store it in a secure place out of the reach of children. Inspect it
for good working condition prior to storage and before re-use.
ASSEMBLY INS RUC IONS
1. Assemble bumper (Item 1) to left and right legs (Item 5, Item 4) using (2) M8 x 60 hex head bolts (Item 23), nuts
(Item 21), and washers (Item 22).
2. Insert preassembled yokes, mounting tube, and reel into respective legs and secure yokes with M8 hex head bolts,
nuts and washers.
3. Insert left and right handles (Item 7, Item 6) into yokes and secure with M8 hex head bolts, nuts and washers.
4. Assemble axle (Item 8), spacers (Item 25), wheels (Item 10) and axle caps (Item 30).
5. Attach hose (Item 26) to swivel (Item 13) and thread swivel into mounting tube. A little light oil or grease helps
with threading.
6. Attach your high-pressure hose to the cart’s swivel and you are ready to use your orthStar high-pressure hose reel
cart.
Page 3 of 4

EXPLODED VIEW AND PAR S LIS
Distributed By
orthern Tool + Equipment Co., Inc.
Burnsville, Minnesota 55306-6396
Made in China
I EM PAR # DESCRIP ION Q Y
1 2550132 Bumper 1
2 2530081 Tube, Mounting 1
3 2450008 Yoke, Left 1
4 2550133 Leg, Right 1
5 2550134 Leg, Left 1
6 2550135 Handle 1
7 2550136 Handle 1
8 2530079 Axle 1
9 2103083 Assy., Flange 1
10 DF80052 Wheel, 10 inch 2
11 2530025 Bushing 2
12 2203403 Washer 2
13 2103051 Swivel 1
14 D3000XRI G Ring 1
15 D3000XSPG Spring 1
16 2530078 Pin, Lock 1
I EM PAR # DESCRIP ION Q Y
17 2200074 HHCS, M6 2
18 2200018 Washer, M6 4
19 2702052 Foot 2
20 2200026 ut, ylok, M6 2
21 2200053 ut, M8 x 1.25 6
22 2200013 Washer 12
23 2200075 HHCS, M8 x 1.25 6
24 2660197 Grip 2
25 2660198 Spacer 2
26 2103084 Hose, Assy. 1
27 1000056 Handle, Assy. 1
28 2200076 SHCS, M9 2
29 2450007 Yoke, Right 1
30 2640019 Cap, Axle 2
31 2400003 Decal 1
32 2702005 Guard, Hose 1
242477
55
44
88
2525
66
3131
3232
99
1313
1010
11
22
2727
2828
DETAIL A
SCALE 1 : 4SCALE 1 : 4
1717
1919
1818 2020
DETAIL D
SCALE 1 : 4SCALE 1 : 4
3030
DETAIL B
SCALE 1 : 4SCALE 1 : 4
14141515
1616
DETAIL C
SCALE 1 : 4SCALE 1 : 4
1111
1212
DETAIL E
SCALE 1 : 4SCALE 1 : 4
2323
2121
2222
SECTION F-FSECTION F-F
2929
33
AA
DD
FF
FF
BB
CC
EE
Ref 300797 Rev. A
01-11