MG KAP User manual

EM-3581 Rev.9 P. 1 / 3
MG CO., LTD. www.mgco.jp
5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
INSTRUCTION MANUAL
DC/FREQUENCY CONVERTER MODEL KAP
BEFORE USE ....
Thank you for choosing us. Before use, please check con-
tents of the package you received as outlined below.
If you have any problems or questions with the product,
please contact our sales office or representatives.
■PACKAGE INCLUDES:
Signal conditioner
(body + base socket + input resistor) .................................(1)
Input resistor is provided only with current input type.
■MODEL NO.
Confirm Model No. marking on the product to be exactly
what you ordered.
■INSTRUCTION MANUAL
This manual describes necessary points of caution when
you use this product, including installation, connection and
basic maintenance procedures.
POINTS OF CAUTION
■POWER INPUT RATING & OPERATIONAL RANGE
• Locate the power input rating marked on the product and
confirm its operational range as indicated below:
AC power: Rating ±10%, 50/60 ±2 Hz, approx. 2VA
DC power: Rating ±10%, approx. 2W
■GENERAL PRECAUTIONS
• Before you remove the unit from its base socket or mount
it, turn off the power supply and input signal for safety.
■ENVIRONMENT
• Indoor use.
• When heavy dust or metal particles are present in the
air, install the unit inside proper housing with sufficient
ventilation.
• Do not install the unit where it is subjected to continuous
vibration. Do not subject the unit to physical impact.
• Environmental temperature must be within -5 to +55°C
(23 to 131°F) with relative humidity within 30 to 90% RH
in order to ensure adequate life span and operation.
■WIRING
• Do not install cables close to noise sources (relay drive
cable, high frequency line, etc.).
• Do not bind these cables together with those in which
noises are present. Do not install them in the same duct.
■AND ....
• The unit is designed to function as soon as power is sup-
plied, however, a warm up for 10 minutes is required for
satisfying complete performance described in the data
sheet.
COMPONENT IDENTIFICATION
Body Base Socket
Specifications
Zero Adj.
Span Adj. Input Resistor
INSTALLATION
Detach the yellow clamps located at the top and bottom of
the unit for separate the body from the base socket.
Clamp
(top & bottom)
DIN Rail
35mm wide
Spring Loaded
DIN Rail Adaptor
Shape and size of the base socket
are slightly different with various
socket types.
■DIN RAIL MOUNTING
Set the base socket so that its
DIN rail adaptor is at the bot-
tom. Hang the upper hook at
the rear side of base socket on
the DIN rail and push in the
lower. When removing the
socket, push down the DIN
rail adaptor utilizing a minus
screwdriver and pull.
■WALL MOUNTING
Refer to “EXTERNAL DI-
MENSIONS.”

KAP
EM-3581 Rev.9 P. 2 / 3
MG CO., LTD. www.mgco.jp
5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
TERMINAL CONNECTIONS
Connect the unit as in the diagram below or refer to the connection diagram on the front of the unit.
When an input resistor is provided with the module, attach it together with input wiring to the input screw terminals.
■EXTERNAL DIMENSIONS unit: mm (inch)
3456
2187
80 (3.15)
50 (1.97) 103 (4.06)
123 (4.84) [3.3 (.13)]
80 (3.15)
20
(.79)
40 (1.57)
50 (1.97)
7.8 (.31)
CLAMP
(top & bottom)
DIN RAIL
35mm wide
2
–
4.5 (.18) dia.
MTG HOLE
15 (.59) deep
8
– M3.5
SCREW
• When mounting, no extra space is needed between units.
■CONNECTION DIAGRAM
+
–
+
–
*
*Input shunt resistor attached for current input.
INPUT
3
OUTPUTR
4
1
2
U(+)
V(–)
POWER
7
8
■ Open Collector
Output Connection Examples
■ AC/DC Switch
+
–
1
2
+
–
(+)
(–)
1
2
■TERMINAL ASSIGNMENTS unit: mm (inch)
56
2187
34
12 (.47)
INPUT RESISTOR
(model: REM)
Input shunt resistor attached
for current input.

KAP
EM-3581 Rev.9 P. 3 / 3
MG CO., LTD. www.mgco.jp
5-2-55 Minamitsumori, Nishinari-ku, Osaka 557-0063 JAPAN
CHECKING
1) Terminal wiring: Check that all cables are correctly con-
nected according to the connection diagram.
2) Power input voltage: Check voltage across the terminal
7 – 8 with a multimeter.
3) Input: Check that the input signal is within 0 – 100% of
the full-scale.
4) Output: Check that the load resistance meets the de-
scribed specifications shown below.
OUTPUT LOAD REQUIREMENTS
Open collector 50 V DC @50 mA
AC/DC switch 100 V AC @200 mA (cosø=1)
150 V DC @200 mA (resistive load)
Output pulse width: The pulse width is factory set to a
value, between 500 μsec. and 0.8 sec., at which the duty
ratio becomes 50% of the maximum frequency of a speci-
fied range. If this value lies outside of the adjustable
range, either maximum or minimum selectable value will
be used.
Check the acceptable pulse width of the connected instru-
ment.
ADJUSTMENT PROCEDURE
This unit is calibrated at the factory to meet the ordered
specifications, therefore you usually do not need any cali-
bration.
For matching the signal to a receiving instrument or in case
of regular calibration, adjust the output as explained in the
following.
■HOW TO CALIBRATE THE OUTPUT SIGNAL
Use a signal source and measuring instruments of sufficient
accuracy level. Turn the power supply on and warm up for
more than 10 minutes.
1) ZERO: Apply 5% input and adjust output to 5%.
2) SPAN: Apply 100% input and adjust output to 100%.
3) Check ZERO adjustment again with 5% input.
4) When ZERO value is changed, repeat the above proce-
dure 1) – 3).
MAINTENANCE
Regular calibration procedure is explained below:
■CALIBRATION
Warm up the unit for at least 10 minutes. Apply 0%, 5%,
25%, 50%, 75% and 100% input signal. Check that the out-
put signal for the respective input signal remains within
accuracy described in the data sheet. When the output is
out of tolerance, recalibrate the unit according to the “AD-
JUSTMENT PROCEDURE” explained earlier.
LIGHTNING SURGE PROTECTION
We offer a series of lightning surge protector for protec-
tion against induced lightning surges. Please contact us to
choose appropriate models.