MG TOP SP User manual

OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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Operation Instructions
Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
IMPORTANT
Before the first commissioning read this manual thoroughly and completely and keep it in a safe place.
Observe and follow the safety instructions and only use the machine if you are sure that you have
completely understood all the instructions.
Failure to comply can lead to injuries!
If you have any questions, contact the manufacturer
MEZGER Heftsysteme
Saganer Straße 24
90475 Nürnberg
Germany
TOP SP
TOP B
TOP SP EH
TOP B EH
3) Operating lever
14) Trigger
34) Staple magazine
37) Staple pusher
40) Countersunk screws
43) Clinching support
43
14
40
34
37

OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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Modell
Type/description:
Preface
For a safe operation of the stapling machine it is necessary to acquire the knowledge conveyed by
these ORIGINAL OPERATING INSTRUCTIONS. The information is presented in brief and clear form.
The chapters are sorted by numbers.
Copyright
The copyright of this operation manual remains with MEZGER Heftsysteme GmbH.
Contents overview
Contents overview................................................................................................................. 2
1Safety information........................................................................................................... 3
2Warranty and Liability ..................................................................................................... 4
3Intended use................................................................................................................... 4
4Ambient conditions/Emission .......................................................................................... 4
5Initial commissioning....................................................................................................... 4
6Miscellaneous................................................................................................................. 5
7Handling ......................................................................................................................... 5
8Loading the magazine..................................................................................................... 6
9Trouble shooting............................................................................................................. 6
10 Technical Data / Options................................................................................................. 6
11 Fundamental notes on the work technique and handling................................................. 7
12 Shutting down................................................................................................................. 7
13 Maintenance and care .................................................................................................... 7
14 Technical documentation................................................................................................ 8
See label

OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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1 Safety information
Safety instructions and important explanations are labelled with the following pictograms.
The symbols used in the operating instructions have the following meaning:
Symbol
Signal word
Meaning
Warning notice
Warning of possible injuries to persons or
possible damage to property
Warning of possible defects or destruction
of the machine
Prohibition
Indicates
general
prohibitions!
Warning notice
Risk of fingers being crushed!
Prohibition
Protect from moisture!
Read all these instructions before using the stapling device and keep
the safety instructions in a safe place.
The operating personnel must be trained in the handling of the stapling device and they must have fully
read and understood the operating instruction.
To avoid injury or damage, the operator must additionally observe the company's internal safety
guidelines!
In addition, we would like to refer to further national rules and safety provisions which are not contained
in this manual.
Keep persons who are not instructed, especially children, away from your work
area!
If damage to the device is determined by the operator during production, the device may no longer be
used and must be repaired by a professional!
The required personal protective equipment must be provided by the operator.
Only original parts may be used as spare parts!

OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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2 Warranty and Liability
Only our "Standard Business Conditions" are valid!
These are well known and available latest after contract closure.
Standard Business
Conditions
Warantee and liability is excluded for personal and material damage
in case of:
- Not intended use.
- Not taking care of content of the manual concerning transport,
storage, assembly, Installation, Usage, Maintenance and
handling.
- Operating the machine with defect safety features or without
safety features.
Causes of exclusion
of warranty and
liability
- Improper control of the machine wear parts and improper repair.
- Manipulating the maschine in any kind.
3 Intended use
The stapling device is a manual stapler, primarily used for the stapling of single and double corrugated
cardboard, but also of other thin and soft materials.
Don’t staple into hard and brittle materials. This can damage the tool.
The stapling device may only be used as intended. It may only be used, operated and
maintained according to the information contained in this operating manual.
Other usage can cause damage to tool and person. This is in the responsibility of the
operator.
4 Ambient conditions/Emission
The device should be operated at room temperature, protected against environmental influences.
Use within an explosive atmosphere is permitted only with prior consent and written permission of the
manufacturer.
5 Initial commissioning
To make the stapling device ready for operation after delivery, the following tasks must be carried out:
- Check the equipment for completeness
- Load the tool with staples
Before the stapling device is put into operation, please read all instructions in this manual. This stapling
machine may only be put into operation by trained personnel.
When the stapling machine is ready for operation, it is prohibited to touch the
stapling ejection opening or the running stapler! DANGER OF INJURY!

OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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6 Miscellaneous
Blind stapling means that the staple is automatically clinched within the corrugated section of the under
board without pinching completely through, i. e. no damage to the contents. For this purpose staples
with an adequate leg length have to be selected. If there is no danger of damage to the contents also a
penetrating clinch can be applicated which means that the staple is clinching outside the lowermost
layer of cardboard.
Two basic models are available: TOP SP und TOP B
Blind Stapling
TOP SP------------------- with --------------------------TOP B

7 Handling
Blind Staplers TOP B or TOP SP are used for the closure of filled folding boxes of single and double
corrugated cardboard. Also available in pneumatic version.
TOP SP (TOP Special –marked inside the stapler with TOP SP) is used mainly for stapling double
corrugated board. TOP SP 18 staples are recommended for this purpose. TOP SP 18N are used for
hard carton surfaces.
TOP SP 11 staples can also be used for single corrugated board without having to convert the stapler.
Available for two-handed or one-handed operation (EH).
TOP B (marked inside the stapler with TOP B) is mainly used for stapling single corrugated board. The
following staples with varying leg lengths are available for this purpose: TOP B 8, TOP B 10 and TOP
B 12. TOP B 15 staples can also be used for stapling double corrugated board without having to
convert the stapler.
Available for two-handed or one-handed operation (EH).
The Blind Stapler TOP is put on the filled folding box upon the centre of the flap joint. It should be
pressed firmy against the folding box. In order to release the stapling operation just press down the
lever in case of the one-handed model.
For the two-handed model just press the fix lever onto the box and move down the
swivel lever with your other hand.



OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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The Blind Stapler TOP EH can also be used for bottom stapling of empty boxes. For this purpose
just insert the stapler into the empty box and staple from inside to outside. The empty folding box
can also be put over a support (e. g. a case) and be stapled from outside to inside.
The bottom can also be stapled by turning the box upside down after filling and closing. We
recommend, however, to use for the bottom stapling of empty folding boxes a special Carton Bottom
Stapling machine such PERFECTA.
8 Loading the magazine
Move the staple pusher (37) back to the stop and tilt upwards
until it engages. Insert three staple strips, press the staple
pusher downwards and bring it into position slowly.
9 Trouble shooting
During any kind of defect, the machine is to be shut down until the flawless
operation is ensured again. Please do not try to dismantle or repair the machine.
In case of malfunction or jammed staples never press
operating lever (3) down by force as the clinching support
might break. In case the jammed staple cannot be removed
after pressing back the clinching support (43) by means of the
trigger (14) it will be necessary to pull out the staple magazine
(34) by removing the two screws (40).
After removing the jammed staple the stapler should be ready
for use again.
10 Technical Data / Options
Available versions
Weight
(kg)
for staples TOP
(holding capacity: 120 staples)
f. single corrug. cardboard
f. single corrug. cardboard
TOP B EH single
handed
2,4
TOP B 6, TOP B 8, TOP B 10,
TOP B 12
TOP B 6, TOP B 8, TOP B 10,
TOP B 12
TOP B two handed
2,3
TOP B 6, TOP B 8, TOP B 10,
TOP B 12
TOP B 6, TOP B 8, TOP B 10,
TOP B 12
TOP SP EH single
handed
2,4
TOP SP 11
TOP SP 11
TOP SP two handed
2,3
TOP SP 11
TOP SP 11
37
12
34

OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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11 Fundamental notes on the work technique and handling
Before the operator starts to use the tool he must be sure that the tool operates correctly.
Carefully observe all safety instructions!
Check to make sure that the stapling machine is not damaged and that it can be
operated in a safe way.
The safe operation state of the stapling machine must be checked each time before any work is started!
Keep your work area in order.
Disorder in the work area can cause accidents.
12 Shutting down
In case the tool will not be handled for some time, please remove all staples.
13 Maintenance and care
The stapling device does not require a great deal of care, but should be cleaned and maintained on a
regular basis.
Soiling should be removed directly by the operator after the machining processes.
Soiling on the work pieces can be blown away.
Any kind of alteration to the device (e.g. drilling of holes) is only permitted with
prior consent and written permission of the manufacturer.
Before the start of all major maintenance and cleaning, all safety precautions must be taken.
The following work processes/inspections should be performed by knowledgeable personnel on a
regular basis:
Clean the stapling head on a regular basis
Regular oiling of the movable parts (no graphite oil!) - on a weekly basis
Cleaning of cardboard dust
Only ORIGINAL spare parts may be used. (see “spare parts list”)
Failure to comply will void any guarantee claim and exclude any liability!
Only original spare parts are subjected to our quality control. To ensure a safe and reliable operation,
only spare parts from the manufacturer may be used.
All technical equipment, especially the safety equipment, must be inspected by professional staff after a
modification or repair.

OPERATION AND MAINTENANCE MANUAL
for Blind Staplers TOP B and TOP SP,
Blind Staplers TOP B EH and TOP SP EH
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14 Technical documentation
Repairs performed by:
MEZGER Heftsysteme GmbH
or
authorized professional companies
Damages which are caused in particular by natural wear and tear, overloading, misuse or damage
caused by the user or other use contrary to the operating instructions will be excluded from the
warranty.
Keep the operating instructions, safety instructions, parts list and proof of purchase in a safe place.
Order form for spare and wear parts
MEZGER Heftsysteme GmbH
Staples, staplers and stapling machines
Saganer Strasse 24, 90475 Nuremberg
Tel.: [phone] / 984 94 0
Fax: [phone]
e-Mail: [e-mail]
Spare Parts Ordering
Customer - order - No:
Name of the system / tool:
Spare parts lists - No.:
Current as of:
Pos. - No.
Description / Dimension
Type / DIN
Order
ID - No.:
Order
quantity
Delivery date
Shipping address: / Attn.
14.1 Spare parts
s. separate list