MICRO-EPSILON optoNCDT 2300 User manual

Assembly Instructions
optoNCDT 2300
Proper Use
The optoNCDT 2300 system is designed for use in industrial and laboratory areas.
It is used for measuring displacement, distance, position and elongation for in-process quality con-
trol and dimensional testing
The sensor may only be operated within the limits specified in the technical data, see instruction
manual, Chap. 3.4. Use the sensor in such a way that in case of malfunctions or failure personnel or
machinery are not endangered.
Take additional precautions for safety and damage prevention for safety-related applications.
Warnings
Avoid unnecessary laser radiation to be exposed to the human body. Switch off the sensor for clean-
ing and maintenance, for system maintenance and repair if the sensor is integrated into a system.
Caution - use of controls or adjustments or performance of procedures other than those specified
may cause harm.
Connect the power supply and the display-/output device in accordance with the safety regulations
for electrical equipment. The power supply may not exceed the specified limits.
> Danger of injury. Damage to or destruction of the sensor.
Avoid continuous exposure to fluids on the sensor. Avoid exposure to aggressive materials (washing
agent, penetrating liquids or similar) on the sensor.
> Damage to or destruction of the sensor.
Avoid shock and vibration to the sensor. Protect the sensor cable against damage.
> Damage to or destruction of the sensor , failure of the measuring device.
Laser Class
The optoNCDT 2300 sensors operate with a semiconductor laser with a wavelength of 670 nm (vis-
ible/red ILD 2300-x) resp. 405 nm (visible/blue ILD 2300-xBL).
The following warning labels are attached to the cover (front and/or rear side) of the sensor housing:
LASER RADIATION
Do not stare into beam
Class 2 Laser Product
IEC 60825-1: 2015-07
P 1mW; P 1.2mW; t=0.5...542 s
0 P
≤ ≤ μ
F=1.5...50kHz; =670nm
THIS PRODUCT COMPLIES
WITH FDA REGULATIONS
21CFR 1040.10 AND 1040.11
LASER RADIATION
Do not stare into beam
Class 2 Laser Product
IEC 60825-1: 2015-07
P 1mW; P 1.2mW; t=0.5...542 s
0 P
≤ ≤ μ
F=1.5...50kHz; =405nm
IEC label Only for USA IEC label for ILD2300-x BL
Never deliberately look into the laser beam! Consciously close your eyes or
turn away immediately if ever the laser beam should hit your eyes.
Input and Output
Signal
Designation
Sensor
Pin Comment Cable PC2300-x/SUB-D 1
15-pol. Sub-D
+ Ub1 Supply voltage (11 ... 30 VDC) 1
Ground 2 System ground for supply and ground poten-
tial for RS422-level 9
+Laser on/off 3optocoupler input, potential-free
Laser off: UE ≤ 0,8 V (Low)
Laser on: 2,8 V ≤ UE ≤ 30 V (High)
2
- Laser on/off 4 10
Sync-in/out 2 5Synchronous- respectively trigger signals,
symmetrically, RS422-Pegel, terminating
resistor 120 Ohm switchable, input or output
selected depending on the synchronization
mode
3
/Sync-in/out 2 6 11
RxD-RS422 7 Serial input RS422, symmetrically,
Internally terminated with 120 Ohm
4
/RxD-RS422 812
TxD-RS422 9 Serial output RS422, symmetrically 5
/TxD-RS422 10 13
Tx - Ethernet 11 Ethernet output, potential-free 6
/Tx - Ethernet 12 14
Rx - Ethernet 13 Ethernet input, potential-free 7
/Rx - Ethernet 14 15
Screen Housing No galvanic connection to ground Housing
1) Further cables are available optionaly.
2) In trigger operation the input is used for triggering.
Plug connector: ODU MINI-SNAP, 14-pol., series B, dimension 2,
code F, IP 68. Sensor round pin plug, view: Solder-pin side male cable
connector
1
2
3
4
56
7
8
9
10
11
12
13
14
Supply Voltage,Nominal value: 24 V DC (11 ... 30 V, max. 150 mA).
ILD 2300
1
2
11 ...
30 VDC
Sensor
Pin
PC2300-x/Y
Color
Supply Use supply voltage for measurement
instruments only. MICRO-EPSILON
recommends using an optional available
power supply unit PS2020 for the sensor.
1 white +UB
2 brown Ground
Laser on
PC2300-x/Y +U
3
4
brown 2
1
max.
30 V
ca. 5 mA
Type 1 ILD 2300
B
Laser off:
UOUT < 0.8 V
Laser on:
2.8 V < U OUT < 30 V
white
green
yellow
Ground
MICRO-EPSILON MESSTECHNIK
GmbH & Co. KG
Königbacher Str. 15 ·94496 Ortenburg
www.micro-epsilon.com
X9771234-A091078HDR
*X9771234-A09*
iIf pin Pin 3 with +UBand Pin 4 are not connected with ground, the
laser is off.
Proper Environment
- Protection class: IP 65 (applies only when the sensor cable is plugged in)
- Operating temperature: 0 °C ... 50 °C (+32 up to +104 °F)
- Storage temperature: -20 °C ... 70 °C (-4 up to +158 °F)
- Humidity: 5 - 95 % (no condensation)
- Ambient pressure: Atmospheric pressure
Sensor Mounting, Diffuse Reflection
The optoNCDT 2300 sensor is an optical system for measurements with micrometer accuracy.
iMake sure it is handled carefully when installing and operating!
Mount the sensor only to the existing holes on a flat surface. Clamps of any kind are not
permitted.
Mount the sensor by means of 3 screws type M4. The bearing surfaces surrounding the
fastening holes (through-holes) are slightly raised.
MR SMR + 0.5 MR alpha
2 25 20.5 °
5 26.5 20.5 °
10 35 17.5 °
20 50 13.8 °
SMR = Start of measuring range
MR = Measuring range
In case of bore holes, blind holes, and
edges in the surface of moving targets
the sensor must be arranged in such a
way that the edges do not obscure the
laser spot.
Direct Reflection, Dimensions and free space,
Measuring ranges 2/10/20 mm
Direct reflection
optoNCDT
ERR
Poweron
RUN
EtherCAT Ethernet
Laseroff
Inrange
Midrange
Error
LASERRADIATION
Donotstare into beam
Class2Laser Product
IEC60825-1:2015-07
P 1mW;P 1.2mW;t=0.5...542 s
0 P
≤ ≤ μ
F=1.5...50kHz;

=670nm
Mounting steps
Switch on the supply voltage
on the sensor.
Watch the “State“ LED on the
top side of the sensor.
Position a shining or mirror-
ing measuring object within
the measuring range.
Move the fit-up aid between
sensor and measuring ob-
ject.
The “State“ LED illuminates yel-
low.
Mount the sensor by means
of 3 screws type M4.
Remove the fit-up aid be-
tween sensor and measuring
object.
33.5
(1.32)
4 (.16)
4
(.16)
10 (.39)
alpha
48
(1.89)
2
MR
(direct reflection)
Mounting holes
3x ø4.5 (dia. .18)
for M4 screws
Limits for free
space
13.5
(.53)
67 (2.6)
89 (3.5)
97 (3.8)
75 (3.0)
SMR + 0.5 MR
4.5
(.18)
Diffuse Reflection, Dimensions and free space,
Measuring ranges 2/5/10/20/50/100 mm
MR = Measuring range
SMR = Start of measuring range
MBM = Midrange
MBE = End of measuring range
67 (2.64)
33.5 (1.32)
4 (.16)
4.5
(.18)
89 (3.50)
97 (3.82)
SMR
75 (2.95)
4
(.16)
Y
10 (.39)
MR
48
(1.89)
2
(.08)
Keep this area free
from other light
sources and/or
their reflections
30 (1.18)
15
(.59)
77
(.28)
Laser
13.5
(.53)
3x Mounting
holes ø 4.5
for M4
screws
Limits for
free space
correct incorrect
(shadow)
MR 2 5 10 20 50 100
SMR 24 24 30 40 45 70
MMR 25 26.5 35 50 70 120
EMR 26 29 40 60 95 170
Y 1.5 3.5 6.5 10 23 33.5
Diffuse reflection
optoNCDT
ERR
Poweron
RUN
EtherCAT Ethernet
Laseroff
Inrange
Midrange
Error
sμ
LASERRADIATION
Donotstare into beam
Class2Laser Product
IEC60825-1:2015-07
1mW;P 1.2mW;t=0.5...542 µs
P≤
F=1.5...50kHz;=670nm
P0≤

Quick Guide
Components
- Sensor
- Power supply
- Laptop / PC + USB/Ethernet adapter + Ethernet cable
Mount the sensor and connect the components together.
Ethernet Connection
PC2300-0,5/YPC2300-x/SUB-D
Patch cable
NCDT
PS2020
230 VAC
PE
N L
PS2020
Measuring object
opto
ERR
Poweron
RUN
EtherCAT Ethernet
Laser off
In range
Midrange
Error
LASERRADIATION
Donot stare into beam
Class2 Laser Product
IEC60825-1: 2015-07
1mW;P 1.2mW; t=0.5...542 µs
P
P0≤ ≤
F=1.5...50kHz;=670nm
EtherCAT Connection
PC2300-0,5/YPC2300-x/SUB-D
PS2020
230 VAC
PE
N L
PS2020
Measuring object
NCDTopto
ERR
Poweron
RUN
EtherCAT Ethernet
Laser off
In range
Midrange
Error
Run
BECKHOFF EK1122
X1
X2
Patch cable
LASERRADIATION
Donot stare into beam
Class2 Laser Product
IEC60825-1: 2015-07
P 1mW;P 1.2mW; t=0.5...542 s
0 P
≤ ≤ μ
F=1.5...50kHz;=670nm
Commissioning
The sensor is delivered ex factory with the IP address
169.254.168.150.
You can check the IP address of the sensors, that are connected
to a PC / network, with the
SensorFinder.exe. program. You will find this program on the
provided CD.
Now start the program SensorFinder.exe and click on the
button Start scan.
Select the designated sensor from the list.
Click the button Start
browser to connect the
sensor with your default
browser.
Alternatively: If DHCP is
enabled and the DHCP
server is linked with the DNS
server, an access is possible
on „ILD2300_SN01234567“
(„01234567“ Serial number of
your sensor).
Start a web browser on your PC. Type
„ILD2300_Serial number“ in the address bar of
your web browser.
Interactive websites for programming the sensor
now appear in the web browser.
If you have changed any settings, go to the
menu Preferences and click on the button
Save Setup to store your settings.
Select a Measuring Program
Go to the menu Preferences > Measuring program.
Select Diffuse reflection from the measurement arrangement list. Confirm with Apply.
Select a Measuring Rate
Go to the menu Preferences > Measuring rate.
Start with a medium measuring rate. Select a measuring rate from the list. Confirm with Apply.
Select a Digital Interface
Go to the menu Preferences > Digital interfaces > Selection of digital
interfaces.
Select Web Diagram from the list. Confirm with Apply.
Store the Settings
Go to the menu Preferences > Load/save settings.
Select Parameter set from the data selection list, a parameter set number and click on the
button Save.
Position a Measuring Object
Position a measuring object (target) as possible in the midrange.
100 %
50
0
SMR
SMR MMR EMR
Displacement
Signal
NCDTopto
ERR
Poweron
RUN
EtherCAT Ethernet
Laser off
In range
Midrange
Error
Measuring object
Measuring range
LASERRADIATION
Donot stare into beam
Class2 Laser Product
IEC60825-1: 2015-07
P 1mW;P 1.2mW; t=0.5...542 s
0 P
≤ ≤ μ
F=1.5...50kHz;=670nm
The Status LED Status on the sensor indicates the position of the measuring object to the sensor.
LED Color Labeling Meaning
Status
off Laser off Laser beam is switched off
green In range Sensor operates, measuring object within measuring range
yellow Midrange Measuring object is in midrange
red Error Measuring object outside measuring range,
reflection is to low
Displacement Measuring
Go to the menu Measurement.
Disable the Autoscale function and click on the Start button.
Thickness Measurement
Got to the menu Preferences > Measuring program and select Direct reflec-
tion - thickness measurement from the measurement arrangement list.
Select the target material from the material list. Confirm with Apply.
Store the Settings
Go to the menu Preferences > Load/save settings.
Select Parameter set from the data selection list, a parameter set number and click on
the button Save.
Read the detailed instruction manual before using the sensor. The manual is available online on
www.micro-epsilon.com/download/manuals/man--optoNCDT-2300--en.pdf or on the supplied
CD.
Diffuse Reflection, Dimensions for Measuring Range 40, 200 and 300 mm
MR 40 200 300
SMR 175 130 200
MR 195 230 350
EMR 215 330 500
a22.1 ° 25.1 ° 18.3 °
j21.9 ° 16.7 ° 12.2 °
e21.8 ° 13.1 ° 9.6 °
A 101 91.6 99.4 °
B86 76.0 81
Start of measuring range
End of measuring range
SMR
MR
150 (5.90)

80 (3.15) 70 (2.76)
140 (5.51)
130 (5.52)
15 (.59)


12 (.47)
17.5 (.69)
35 (1.38)
A
B
3 x mounting
hole ø4.5
(.18 dia.)
ø5 (1.20 dia.)