Miele professional IR 6001 User manual

Operating Instructions
Industrial cleaner
IR 6001
To prevent accidents
and machine damage,UV
read these
instructions before
installation or use. M.-Nr. 04 271 821

Guide to the machine
IMPORTANT SAFETY INSTRUCTIONS
Description of the machine
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MCU-control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
First Use
Setting the water hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Adding detergent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Venting the dispensing systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Altering the temperature and drying time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation
Key switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Turning on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Program sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Interrupting a program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Turning off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Applications Electronics
Applications Metal Cleaning
IMPORTANT SAFETY INSTRUCTIONS
Applications Metal Cleaning
Applications Optics
Applications Particle Decontamination
Reactivating the water softener
Serial interfaces
Cleaning and Care
Drying unit: Cleaning and Care
Correcting minor faults
Installation
Help to protect our environment
Contents
2

aService Panel
bTA Drying unit
cMCU
dFilter combination
eReactivation socket for salt
container (water softener)
Guide to the machine
3

MCU
fMain power switch
gKey switch
hDisplay field
iOperating control pad
jSerial interface
Guide to the machine
4

Control indicators
k"On/Off" indicator light
l"In operation" indicator light
m"Fault-Error" indicator light
n"DOS dispenser level" indicator light
oDoor release
Guide to the machine
5

When using an electrical appliance, basic precautions should alwas be followed,
including the following:
READ ALL INSTRUCTIONS BEFORE
USING THE APPLIANCE
WARNING -
The manufacturer cannot accept
responsibility for damage caused
when the appliance is not used
according to the instructions, or for
uses other than those for which it
was intended.
This machine is designed for
commercial use and for
specialized applications only, as
described in these Operating
Instructions. Using it for purposes other
than those for which it is designed
could cause damage or injury.
The manufacturer cannot be held
responsible for any damage caused by
improper use.
Keep these instructions in a safe place
for future reference.
Please pay attention to the following
notes to maintain safe procedures.
Dot not install the machine in an
area where a danger of explosion
may be present.
The machine should be installed,
repaired and maintained by an
authorized Miele Service technician.
Repairs by unqualified persons could
be dangerous.
Before any maintenance or repair
work is undertaken, the machine
must be unplugged or disconnected
from the main power supply or the
circuit breaker.
A damaged machine is dangerous.
Turn off the power immediately and
call an authorized Miele Service
technician.
Unauthorized personnel should not
be allowed access to the machine
or its controls.
Take care when handling liquids
such as detergents, wetting
agents, or neutralizing agents. These
may contain irritant or corrosive
ingredients, acids or alkalis. Never use
any organic solvent, as the danger of
an explosion exists.
Follow all safety instructions. Wear
protective gloves and goggles.
IMPORTANT SAFETY INSTRUCTIONS
6

The water in the machine must not
be used as drinking water.
Do not sit or lean on the open door,
or rest objects on it. This could
cause the machine to tip and be
damaged.
Be careful when sorting items with
sharp pointed ends. Position them
in the machine so that you do not hurt
yourself or create a danger for other
operators.
When using this machine at
temperatures between 158 °F and
203 °F (70 °C and 95 °C) be especially
careful not to scald or burn yourself.
Baskets and inserts must first cool
down. Any water which may remain in
containers will be very hot and should
be emptied into the wash cabinet.
At the end of the drying cycle open
the door to allow the wash load
and inserts to cool down.
Do not touch the heating elements
during or directly after the end of a
program. You could burn yourself.
Never use a hose or steam cleaner
on or near the machine.
When disposing of an old machine,
first make it unusable. Disconnect
the power cord and cut off the plug. For
environmental and safety reasons
ensure the machine is completely
drained of any residual water and
cleaning agent. Make the door lock
inoperative, so that children cannot
accidentally shut themselves in.
The following points should be
observed to avoid damage to the
IR 6001 and the loads being cleaned.
Use only cleaning agents
formulated for special processes
and approved by Miele for use with this
machine. Use of unsuitable cleaning
agents could adversely affect the load
or the machine. See the enclosed
pamphlet for recommended
detergents.
When a chemical additive is
recommended, the manufacturer of
the machine takes no responsibility for
the effect of the chemical on the
material of the items being cleaned.
Please be aware of changes in
formulation, storage conditions,
concentrations, etc., which may not be
publicized by the chemical producer,
can have a negative effect on the
cleaning result.
The machine is designed for
operation with water and cleaning
agents only. Organic solvents must not
be used in the machine, as the danger
of explosion exists under certain
circumstances. Although this is not the
case with all organic solvents, other
problems could arise with their use, for
example damage to rubber and
synthetic materials.
IMPORTANT SAFETY INSTRUCTIONS
7

In critical applications where
stringent requirements have to be
met, it is strongly recommended that all
process parameters, such as cleaning
agent or quality of water, are discussed
with the Miele Application Technology
specialists.
If the clean objects are subject to
particularly stringent requirements
(e.g. chemical analysis, industrial
processes), a regular quality control
test should be carried out by the user to
ensure that required standards of
cleanliness are being achieved.
Do not allow any remains of acids,
solvents, or chloride solutions to
get into the wash cabinet. Similarly,
avoid any materials with a corrosive
effect. Their presence as compounds in
any solvents should be minimal
(especially those in hazard class A1).
To avoid corrosion, ensure that
solutions or steam containing acid
salts do not come into contact with the
outer steel casing of the machine.
Do not use any cleaning agent
which adheres to file dust or filings.
Depending on the type and shape of
the file dust, this could damage the
circulation pump, or cause contact
corrosion.
Empty any containers before
loading them into the IR 6001.
Use special inserts in accordance
with the instructions provided.
Waste water must be discharged in
accordance with national and local
water regulations. Consult your local
water authority. Where discharge is
indirect, ensure that the waterborne
residues do not exceed statutory limits.
Only equipment made or
authorized by Miele should be
connected to this machine. Consult
Miele on the type and application of
such equipment.
SAVE THESE
INSTRUCTIONS
A second set of Safety Instructions
suitable for posting can be found in
the centerfold.
IMPORTANT SAFETY INSTRUCTIONS
8

Applications
The Industrial Cleaner is designed for
specialized sectors of industrial high
technology production, where a
consistently high standard of cleaning
is required, and where the structure of
the items to be cleaned may be
complex.
Areas of application are:
–Electronics, such as circuit boards
and solder frames
–Metal cleaning
– Optics
– Particle decontamination
Cleaning process
The Industrial Cleaner works on the
principle of fresh water circulation. The
bath time for cleaning and rinsing is
approx. 20-30 minutes. Drying is
effected by means of an integrated
drying unit. A period of 15 to 45
minutes must be added to the above
time to thoroughly dry the batch,
depending on the heat retention
capacity of the items in the load and
the amount of water remaining.
The machine can be programmed, and
a variety of baskets and inserts used,
depending on specific needs.
Special cleaning programs can be
written for individual applications.
Water recycling
The IR 6001 comes equipped with a
two stage drainage system, and a
pump to bring rinse water back into the
machine, enabling it to be re-used.
Rinse water which is still quite clean, for
example from the final rinse, can be
directed into an external holding tank
and be fed back into the machine for
the following pre-wash or main wash
cycle. The holding tank does not come
with the machine, and must be
supplied on-site. The water from the
pre-wash and main wash is normally
discharged into the waste water
system, or into an effluent treatment
plant. The separate booklet "MCU
Program Summary" explains how to
program this feature.
Description of the machine
9

MCU-control
The Industrial Cleaner is controlled by a
micro computer unit. This ensures
maintenance of wash process
standards by displaying the current
stage of the process, or an error
message if there is a fault.
The controls can be programmed for a
range of individual applications; for
example, time, temperature, water
quality, dispensing to various liquid
detergents and additives. This enables
the user to adapt the process to
individual requirements. With a large
memory capacity, up to 64 different
programs can be stored and the
selected according to the load to be
cleaned. Different keys are used with
the key switch to restrict access to the
operating and programming options.
The control unit has two serial
interfaces to allow wash parameters to
be monitored or documented through
the use of a printer or PC (not
supplied).
Should your needs change, or the
machine be needed for other
applications, different programs can be
designed with the help of Miele.
Description of the machine
10