Miller ArcStation 60SX User manual

ArcStation 60SX
OM-244997D 2018−12
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Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.
Thank you and congratulations on choosing Miller. Now you can
get the job done and get it done right. We know you don’t have
time to do it any other way.
That’s why when Niels Miller first started building arc welders in
1929, he made sure his products offered long-lasting value and
superior quality. Like you, his customers couldn’t afford anything
less. Miller products had to be more than the best they could be.
They had to be the best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and
service that meets the high standards of quality and value
established in 1929.
This Owner’s Manual is designed to help you get the most out of
your Miller products. Please take time to read the Safety
precautions. They will help you protect yourself against potential
hazards on the worksite. We’ve made installation and operation
quick and easy. With Miller you can count on years of reliable
service with proper maintenance. And if for some reason the unit
needs repair, there’s a Troubleshooting section that will help you
figure out what the problem is. The parts list will then help you to
decide the exact part you may need to fix the problem. Warranty
and service information for your particular model are also provided.
Working as hard as you do
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Miller is backed by the most
hassle-free warranty in the
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From Miller to You
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TABLE OF CONTENTS
SECTION 1 −SAFETY PRECAUTIONS −READ BEFORE USING 1..................................
1-1. Symbol Usage 1........................................................................
1-2. Welding Table Hazards 1................................................................
1-3. Proposition 65 Warnings 1...............................................................
1-4. Principal Safety Standards 1.............................................................
SECTION 2 −CONSIGNES DE SÉCURITÉ −LIRE AVANT UTILISATION 2............................
2-1. Symboles utilisés 2.....................................................................
2-2. Dangers liés à la table de soudure 2.......................................................
2-3. Proposition californienne 65 Avertissements 2...............................................
2-4. Principales normes de sécurité 2..........................................................
SECTION 3 −ASSEMBLY 3.....................................................................
3-1. Hardware Description 3..................................................................
3-2. 60SX Welding Table Specifications 4.......................................................
3-3. Parts Layout 4.........................................................................
3-4. 60SX Welding Table Assembly 4..........................................................
A. Tools Needed 4.......................................................................
B. Table Tops 5..........................................................................
C. Support Rails 5.......................................................................
D. Center Subframe And End Subframes 6..................................................
E. Connecting Center And End Subframes To Rails And Installing Leveling Feet 7..................
F. Installing Bottom Trays 8...............................................................
G. Rotating Welding Table Upright 8........................................................
H. Installing Stiffener Brackets And Work Lead Tab 9..........................................
I. Grounding The Welding Table 9..........................................................
WARRANTY

OM-244997 Page 1
SECTION 1 −SAFETY PRECAUTIONS −READ BEFORE USING
weld table_2018-01
Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions.
1-1. Symbol Usage
DANGER! −Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or ex-
plained in the text.
NOTICE −Indicates statements not related to personal injury.
.Indicates special instructions.
This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-
bols and related instructions below for necessary actions to avoid the
hazards.
1-2. Welding Table Hazards
Only qualified persons should install, operate, maintain, and repair this equipment. A qualified person is defined as one who, by pos-
session of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training and experience, has
successfully demonstrated ability to solve or resolve problems relating to the subject matter, the work, or the project and has received
safety training to recognize and avoid the hazards involved.
READ INSTRUCTIONS.
DRead and follow all labels and the Owner’s
Manual carefully before installing, operating, or
servicing unit. Read the safety information at
the beginning of the manual and in each
section.
DUse only genuine replacement parts from the manufacturer.
DPerform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and
local codes.
DDo not repair, modify, or disassemble the weld table or use with
parts or accessories not supplied by the manufacturer. Use only
approved components and accessories from the manufacturer.
DBe sure all hardware is properly tightened.
DDo not use the welding table until you are sure it is correctly as-
sembled and working properly.
DBefore each use, inspect the weld table for damage and verify it
is secure and installed properly.
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal shocks
or severe burns.
DIncorrectly installed or improperly grounded
equipment is a hazard. Properly install,
ground, and operate this equipment according to its Owner’s Manual
and national, state, and local codes. Also read American National
Standard Z49.1, Safety in Welding, Cutting, and Allied Processes,
from American Welding Society (www.aws.org).
FIRE OR EXPLOSION hazard.
DDo not install or place unit on, over, or near
combustible surfaces.
DDo not install unit near flammables.
DUse the welding table only for the recommended application.
Do not use the welding table for non-welding operations, such as
painting, sawing wood, or any activity that could produce flam-
mable materials.
DBefore each use, empty the debris in the collection tray into a fire-
proof container.
FALLING EQUIPMENT can injure.
DDo not exceed the maximum weight rating of
welding table, drawers, or shelves (see Spe-
cifications). Spread weight evenly on welding
table, and in drawers and shelves. Do not use
the welding table, tray, drawers, or shelves to
stand on or support heavy equipment.
DUse correct procedures and equipment of adequate capacity to
lift and support unit.
DIf using lift forks to move unit, be sure forks are long enough to
extend beyond opposite side of unit.
DDo not use powered equipment to drag unit.
DDo not move or install welding table where it could tip. Install the
welding table on a firm, level surface and away from flammable
materials. Lock wheels to keep table in position.
DFollow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94−110) when manu-
ally lifting heavy parts or equipment.
1-3. Proposition 65 Warnings
WARNING: Cancer and Reproductive Harm −www.P65W arnings.ca.gov
1-4. Principal Safety Standards
Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: [phone], website: www .global.ihs.com).
Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: [phone], website:
www.cdc.gov/NIOSH).