Milwaukee REDLITHIUM 405 Series User manual
2
IMPORTANT SAFETY
INSTRUCTIONS
WARNING
READ AND UNDERSTAND
ALL INSTRUCTIONS. Failure
to follow all instructions listed below, may result in
electric shock, re and/or serious personal injury.
SAVE THESE
INSTRUCTIONS
BATTERY AND CHARGER
1. THIS MANUAL CONTAINS IMPORTANT
SAFETY AND OPERATING INSTRUCTIONS
FOR THE REDLITHIUM®USB CHARGER AND
REDLITHIUM®USB BATTERIES.
2. CHARGE ONLY REDLITHIUM®USB BATTER-
IES IN THE REDLITHIUM®USB CHARGER.
OTHER TYPES OF BATTERIES MAY CAUSE
PERSONAL INJURY AND DAMAGE.
3. BEFORE USING THE BATTERYAND CHARG-
ER, READ THIS OPERATOR’S MANUAL,
YOUR TOOL OPERATOR’S MANUAL, AND
ALL LABELS ON THE BATTERY, CHARGER
AND TOOL.
4. USE ONLY WITH LISTED/CERTIFIED ITE
POWER SUPPLY. Others may result in a risk of
re, electric shock or personal injury.
5. AVOID DANGEROUS ENVIRONMENTS. Do not
charge battery in rain, snow, damp or wet loca-
tions. Do not use battery or charger in the pres-
ence of explosive atmospheres (gaseous fumes,
dust or ammable materials) because sparks may
be generated when inserting or removing battery,
possibly causing re.
6. CHARGE IN A WELL VENTILATED AREA.
Do not block charger vents. Keep them clear to
allow proper ventilation. Do not allow smoking or
open ames near a charging battery. Vented gases
may explode.
7. MAINTAIN CORD. When unplugging charger, pull
plug rather than cord to reduce the risk of dam-
age to the electrical plug and cord. Never carry
charger by its cord. Keep cord from heat, oil and
sharp edges. Make sure cord will not be stepped
on, tripped over or subjected to damage or stress.
Do not use charger with damaged cord or plug.
Have a damaged charger replaced immediately.
8. USE ONLY RECOMMENDED ATTACHMENTS.
Use of an attachment not recommended or sold by
the battery charger or battery manufacturer may re-
sult in a risk of re, electric shock or personal injury.
9. TO REDUCE THE RISK OF ELECTRIC SHOCK,
always unplug charger before cleaning or main-
tenance.
10. DO NOT BURN OR INCINERATE BATTERY
PACKS. Battery may explode, causing personal
injury or damage. Toxic fumes and materials are
created when battery are burned.
11. DO NOT CRUSH, DROP, OR DAMAGE battery.
Do not use a battery or charger that has received
a sharp blow, been dropped, run over, or dam-
aged in any way (e.g., pierced with a nail, hit with
a hammer, stepped on).
12. DO NOT DISASSEMBLE. Incorrect reassembly
may result in the risk of electric shock, re or
exposure to battery chemicals. If it is damaged,
take it to a MILWAUKEE service facility.
13. BATTERY CHEMICALS CAUSE SERIOUS
BURNS. Never allow contact with skin, eyes,
or mouth. If a damaged battery leaks battery
chemicals, use rubber or neoprene gloves to
dispose of it. If skin is exposed to battery uids,
wash with soap and water and rinse with vin-
egar. If eyes are exposed to battery chemicals,
immediately ush with water for 20 minutes and
seek medical attention. Remove and dispose of
contaminated clothing.
14. DO NOT SHORT CIRCUIT. A battery pack will
short circuit if a metal object makes a connection
between the positive and negative contacts on the
battery pack. Do not place a battery pack near
anything that may cause a short circuit, such as
coins, keys or nails in your pocket. Do not allow
uids to ow into battery pack. Corrosive or con-
ductive uids, such as seawater, certain indus-
trial chemicals, and bleach or bleach containing
products, etc., can cause a short circuit. A short
circuited battery pack may cause re, personal
injury, and product damage.
15. STORE YOUR BATTERY AND CHARGER in
a cool, dry place. Do not store battery where
temperatures may exceed 120°F (50°C) such
as in direct sunlight, a vehicle or metal building
during the summer.
HEATED GEAR
WORK AREA SAFETY
•Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
ELECTRICAL SAFETY
•Do not expose heated gear to rain or wet condi-
tions. Water will increase the risk of electric shock.
• Do not abuse the power cable. Never use the
cord for carrying, pulling or unplugging the
heated gear. Keep cord away from heat, oil,
sharp edges or moving parts.
PERSONAL SAFETY
•Stay alert, watch what you are doing and use
common sense when using the heated gear. Do
not use while you are tired or under the inu-
ence of drugs, alcohol or medication. A moment
of inattention may result in serious personal injury.
PRODUCT USE AND CARE
• Do not use the heated gear if the power button
does not turn it on and o. Any heated gear that
cannot be controlled with the power button is dan-
gerous and must be repaired.
• Disconnect the battery pack from the heated
gear before storing. Such preventive safety mea-
sures reduce the risk of starting the heated gear
accidentally.
•Store out of the reach of children and do not al-
low persons unfamiliar with these instructions
to operate the heated gear. Heated gear can be
dangerous in the hands of untrained users.
• Maintain heated gear. Check for breakage of
parts and any other condition that may aect
the heated gear’s operation. If damaged, have
the heated gear repaired before use.
3
•Use the heated gear in accordance with these
instructions, taking into account the working
conditions and the work to be performed. Use
of the heated gear for operations dierent from
those intended could result in a hazardous situation.
SERVICE
• Have your heated gear serviced by a qualied
repair person using only identical replacement
parts. This will ensure that the safety of the heated
gear is maintained.
SPECIFIC SAFETY RULES
Read instructions carefully.
Use:
•Do not use this heated gear with an infant, child,
a helpless person, or anyone insensitive to heat,
such as a person with poor blood circulation.
• If you have a medical condition making you sen-
sitive to overheating, or you use any personal
medical devices, consult the devise manufacturer
and/or your physician to determine if use of this
product is appropriate.
• Never use if inner liner is wet.
•Heating elements are not recommended to touch
bare skin.
• Shut o power immediately if discomfort occurs.
• Do not allow the cords to be pinched.
•If improper operation of this heated gear is
observed, discontinue its use immediately and
contact a MILWAUKEE service facility for repair.
•Do not use pins. They may damage the electric
wiring.
Care:
• Before washing, disconnect and remove battery
pack and battery holder from battery holder
pocket. Push the power cord completely into
the battery holder pocket and fasten closed.
•Follow Care Instructions on heated gear tags.
Machine wash, gentle cycle in cold water.
Tumble dry low heat.
• Do not use bleach or fabric softener.
•Do not iron.
•Do not wring or twist.
•Do not dry clean. Do not use dry-cleaning uid on
this heated gear. Do not bleach. Cleaning solvents
may have a deteriorating eect on the insulation of
the heating element.
• Always use common sense and be cautious when
using tools. It is not possible to anticipate every
situation that could result in a dangerous outcome.
Do not use this tool if you do not understand these
operating instructions or you feel the work is beyond
your capability; contact Milwaukee Tool or a trained
professional for additional information or training.
•Maintain labels and nameplates. These carry
important information. If unreadable or missing,
contact a MILWAUKEE service facility for a free
replacement.
READ AND SAVE
ALL INSTRUCTIONS
FOR FUTURE
REFERENCE
SYMBOLOGY
Volts
Direct Current
Amps
Machine wash cold, gentle cycle
Tumble dry, low heat
Do not use bleach or fabric softener
Do not iron
Do not wring or twist
Do not dry-clean
Read Operators Manual
Properly Recycle Batteries
BFP Backfeed Protected
FUNCTIONAL DESCRIPTION
1. Power cable port
2. Charger/controller
3. Cap
4. Micro USB port
5. Charger/controller
pocket
5
4
1
2
3
6. Power button
High: Red LED
Low: Blue LED
7. Power cable (not shown)
6
4
HEATED GEAR
WARNING
Use and charge only REDLITHIUM®
USB batteries in this USB charger/
controller. Other types of batteries may cause
personal injury and damage.
Inserting the Battery
1. Twist the cap and remove.
2. Line up the arrow on the battery with the arrow
in the compartment and fully insert the battery.
3. Insert the battery and twist the cap on securely
►
.
When the battery is inserted, the
indicator light
will
display the battery life:
Red Flashing: 0-3% remaining
Red Solid: 3-10% remaining
Yellow Solid: 11-49% remaining
Green Solid: 50-100% remaining
Charging the Battery
1. Plug your USB cable into a power source such as
an AC wall adaptor, computer or car port.
2. Lift the rubber cover to expose the micro USB port.
Insert the micro USB plug into the micro USB port.
3. The indicator light will display the charging status:
Red Solid: Charging, 0-79% charged
Green Flashing: Charging, 80-99% charged
Green Solid: 100% Charged
Red/Green Flashing: Damaged or Faulty Battery
If the light indicator ashes red and green, check
that the battery is fully seated into the bay. Remove
the battery and reinsert. If the light continues to
ash red and green, the battery may be extremely
hot or cold, or wet. Allow the battery to cool down,
warm up, or dry out and then reinsert. If the problem
persists, contact a MILWAUKEE service facility.
WARNING
To reduce the risk of injury, always
unplug the charger and remove the
battery from the charger before performing any
maintenance. The charger and battery have no
internal serviceable parts. Never disassemble the
battery or charger.
Maintenance and Storage
Store your charger in a cool, dry place.
As a general practice, it is best to unplug battery
chargers and remove batteries when not in use. No
battery damage will occur, however, if the charger
and battery are left plugged in.
WARNING
To reduce the risk of injury and
damage, never immerse your bat-
tery or charger in liquid or allow a liquid to ow
inside them.
Cleaning
Clean out dust and debris from charger vents and
electrical contacts by blowing with compressed air.
Use only mild soap and a damp cloth to clean the
battery and charger, keeping away from all electrical
contacts. Certain cleaning agents and solvents are
harmful to plastics and other insulated parts. Some
of these include gasoline, turpentine, lacquer thinner,
paint thinner, chlorinated cleaning solvents, ammo-
nia and household detergents containing ammonia.
Never use ammable or combustible solvents around
batteries, charger, or tools.
SPECIFICATIONS
Charger/Controller Cat. No. .............. 48-59-2005
Input Volts ....................................................... 5 DC
Input Amps.............................................. 0.1 - 2.1 A
Output Volts .................................................... 4 DC
REDLITHIUM®USB Batteries
Volts ................................................................ 4 DC
Operating Temperature
Battery and Charger ..
40°F to 104°F (4°C to 40°C)
Battery and Tool ....... 0
°F to 149°F (-18°C to 65°C)
Power Supply Cat. No. .........................44-66-1202
Wall Plug Input Volts ....................................120 AC
2 ft. USB Cable Cat. No. ..................... 44-66-1215
BATTERY
WARNING
To reduce the risk of re, personal
injury, and product damage due to
a short circuit, never immerse your tool, battery
pack or charger in uid or allow a uid to ow
inside them. Corrosive or conductive uids, such
as seawater, certain industrial chemicals, and
bleach or bleach containing products, etc., can
cause a short circuit.
Maintenance and Storage
Do not expose your battery or cordless tools to water
or rain, or allow them to get wet. This could damage
the tool and battery. Do not use oil or solvents to
clean or lubricate your battery. The plastic casing
will become brittle and crack, causing a risk of injury.
Store batteries at room temperature away from mois-
ture. Do not store in damp locations where corrosion
of terminals may occur. As with other battery types,
permanent capacity loss can result if the pack is
stored for long periods of time at high temperatures
(over 120° F). MILWAUKEE Li-Ion batteries maintain
their charge during storage longer than other battery
types. After about a year of storage, charge the bat-
tery as normal.
WARNING
To reduce the risk of injury or ex-
plosion, never burn or incinerate a
battery pack even if it is damaged, dead or com-
pletely discharged. When burned, toxic fumes
and materials are created.
Disposing of MILWAUKEE Li-Ion Battery
MILWAUKEE Li-Ion batteries are more environmen-
tally friendly than some other types of power tool
batteries. Always dispose of your battery according
to federal, state and local regulations. Contact a
recycling agency in your area for recycling locations.
Even discharged batteries contain some energy.
Before disposing, use electrical tape to cover the
terminals to prevent the battery from shorting, which
could cause a re or explosion.
RBRC Battery Recycling Seals
The RBRC™ Battery Recycling Seals (see "Symbol-
ogy") on your batteries indicate that MILWAUKEE
has arranged for the recycling of that battery with
the Rechargeable Battery Recycling Corporation
(RBRC). At the end of your battery's useful life,
return the battery to a MILWAUKEE Branch Oce/
Service Center or the participating retailer nearest
you.
OPERATION
Unzip the pocket and pull out the power cable. Plug
the power cable into the port on the end of the char-
ger/controller. Tuck the charger/controller into the
pocket and zip closed.
To turn on, press and hold (1 to 2 seconds) the
power button. The button will be turned to High and
the red LED will light.
Temperature setting can be adjusted at any time
by pressing the power button. Each press will cycle
through the temperature settings.
To turn o the heated gear, press and hold (1 to 2
seconds) the power button. The LED will turn o.
If the heated gear turns o unexpectedly, check con-
nections and charge the battery pack.
HEATED GEAR CARE
WARNING
To reduce the risk of injury, always
unplug the charger and remove the
battery pack and charger/controller from the
heated gear before performing any maintenance.
Never disassemble the heated gloves, battery
pack or charger. Contact a MILWAUKEE service
facility for ALL repairs.
If the heated gear does not start or operate properly
with a fully charged battery pack, clean the contacts
on the battery pack. If the heated gear still does not
work properly, return the heated gear, charger and
battery pack, to a MILWAUKEE service facility for
repairs.
WARNING
To reduce the risk of personal in-
jury and damage, disconnect and
remove battery pack and charger/controller from
pocket before washing. Never immerse your
charger/controller, battery pack, or charger in
liquid or allow a liquid to ow inside them.
To clean the heated gear:
1. Remove battery pack and battery holder.
2. Push the power cord completely into the battery
holder pocket and fasten closed.
3. Machine wash, gentle cycle in cold water. Do not
use bleach. Do not dry clean. Do not wring or twist.
4. Tumble dry on low heat. Do not iron.
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