MIMAKI CJV300-130 User manual

MIMAKI ENGINEERING CO., LTD.
URL:http://eng.mimaki.co.jp/
Service Documents
D500984-10
INSTALLATION GUIDE

© 2014 MIMAKI ENGINEERING CO.,LTD. Contents P.1
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Contents
1. About the Installation Guide . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Description of the Ink Used . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2. Main Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Installation Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Printer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Assembling the Stands and the Device . . . . . . . . . . . . . . . . . . 4-3
4.3 Mounting the Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4 Removing the Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.5 Storage of packing components . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.6 Check and cleaning the LM guide . . . . . . . . . . . . . . . . . . . . . 4-15
5. Ink Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.1 Adjustment of the Head Height . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
6. Power Supply Related . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 Setting the Voltage Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Connecting the Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 Turning the Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 Turning the Power Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
7. Outputting Plots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.1 Performing the Initial Ink Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2 Performing a Test Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
7.3 Cleaning the Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.4 Dot Position Adjustment (Service mode) . . . . . . . . . . . . . . . . 7-12
7.5 Dot Position Adjustment (User menu) . . . . . . . . . . . . . . . . . . 7-15
8. When using 600 cc cartridge . . . . . . . . . . . . . . . . . . . . . 8-1
8.1 Registering weight of eco case . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2 Performing the Initial Ink Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
8.3 Inputting the cartridge weight when there is little ink remaining . . . . . . . . . . . . . . . . . . . . 8-6
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© 2014 MIMAKI ENGINEERING CO.,LTD. 1. P.1R.1.0
INSTALLATION GUIDE > About the Installation Guide
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
1. About the Installation Guide
Outline
This document is a collection of information for service engineers when setting up CJV300 inkjet printers.
During the setup, proceed with the work by referring to this document and the following related documents.
Documents related to this unit
Documents other than this document which describe the CJV300 are listed below. Refer to these as required.
•Operation Manual (included with product)
•Mechanical Drawing
•Maintenance Manual
•Accessories List

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© 2014 MIMAKI ENGINEERING CO.,LTD. 1.1 P.2R.1.0
INSTALLATION GUIDE > About the Installation Guide > Description of the Ink Used
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
1.1 Description of the Ink Used
Outline
Hand the “Material Safety Data Sheet (MSDS)” over to the user who will actually use this unit.
Furthermore, explain about the following items with regards to using the product safely.
•Usage environment
•Emergency measures

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© 2014 MIMAKI ENGINEERING CO.,LTD. 2. P.1R.1.0
INSTALLATION GUIDE > Main Unit Specifications
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
2. Main Unit Specifications
List of main unit specifications
Item Specifications Remarks
JV300-130 JV300-160
Power supply specifications AC100 - 120V / 220 - 240V ±10% x2 50/60Hz ±1Hz
Power consumption 1440Wx2 Main unit
Installation
environment
Usable
temperature 20
° C to 30 ° C
In environments outside of the
range shown on the left, the ink
ejection stability may deteriorate
Relative
humidity 35 to 65% Rh (no condensation)
Precision
guaranteed
temperature
20
° C to 25 ° C
Temperature
gradient
± 10 ° C/h or less
Dust Office equivalent
Weight Main unit 167 kg 178 kg
External dimensions
(W) x (D) x (H)
2,525 x 700 x 1,392 mm 2,775 x 700 x 1,392 mm

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© 2014 MIMAKI ENGINEERING CO.,LTD. 3. P.1R.1.0
INSTALLATION GUIDE > Installation Space
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
3. Installation Space
1,000 mm or more
130 model : 3550mm
160 model : 3800mm
2700mm
1,000 mm or more
500 mm or more 500 mm or more

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List of work procedures
Work operation Description Refer to
1 Unpacking Unpack the product. 4.1 (p.2)
2 Assembling the leg with the main
body
Assemble the leg with the main body. 4.2 (p.3)
3 Mounting the Accessories Carry out the work to attach the accessories. 4.3 (p.11)
4 Removing the Stopper Remove the stopper. 4.4 (p.13)
5 Storage of packing components For the storage, put the packing components away. 4.5 (p.14)
In order to prevent accidental cuts, always wear gloves when performing disassembly and assembly
work.
When carrying out the work, ensure that there is sufficient surrounding space, and install in a stable
location.
This product is extremely heavy. Take great care when handling the product.
INSTALLATION GUIDE > Printer Assembly
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
4. Printer Assembly
1.0
Rev.

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INSTALLATION GUIDE > Printer Assembly > Unpacking
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
4.1 Unpacking
Work procedures
1. Remove the lid and sleeve of the box packing the main unit, cut
the tapes stuck on 4 corners of the main unit tray.
2. Take out each packing box.
3. Remove the leg stay packing assy.
Main unit tray
Tape
Sleeve
Lid
Lift up vertically
Because of the small clearance between the main
unit and sleeve, lift the sleeve up vertically to
avoid touching the main unit.
Leg stay packing assy.
Metal sheet for
packing
Rubber feet
Do not dispose the metal sheet for packing and
the rubber feet since these will be stored by
attaching to the main unit after the installation of
machine.

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INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
4.2 Assembling the Stands and the Device
Work procedures
1. Fix the right leg 2 to the right leg 1 with the 6 screws (M5x15).
Assemble the other side as the same.
2. Fix the leg stay to the leg with the 12 screws (M5x15).
3. Fix the roll guide BKT A/B to the leg with the 10 screws
(M5x15).
Right leg 1
Right leg 2
right : Red label
left : Blue label
Front side
Right leg 2Left leg 2
Front side
Be sure to assemble, matching the color of the
labels attached on the leg1 and 2.
Assemble the right leg 1 and left leg 1 correctly.
[Front view]
Left leg 1 Right leg 1
Leg stay
Leg stay
Temporary
tightening
Temporarily fasten the upper screws on the rear
leg stay.
Use the provided hexagonal wrench.
For the tank tray, make sure that the tank tray is
assembled after the assembling of accessories is
completed. Otherwise, it may cause an injury by
catching a foot or so.
Hold down the leg stay and fix it.
Direction to press
Direction to press
Roll guide BKT A
Roll guide BKT B
Roll guide BKT B
Roll guide BKT A
[TS model]
Roll guide BKT R
When fixing the roll guide BKT, press it in the
direction of the arrow and tighten the screws.
Direction to press
Direction to press

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4.2 Assembling the Stands and the Device
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4. Remove the guide caps.
5. Put the roll holders on the roll guide, and tighten the roll
holder fixing screws.
6. Put the take-up device units on the roll guide, and tighten the
take-up device unit fixing screws.
7. Fit the guide caps on both sides of the roll holder assy and the
take-up device assy, then temporarily tighten them with the 4
hexagon socket head screws (SSWP4x4(R)) (such that the
screw touches the roll guide).
8. Provisionally fix the roll holder assy and take-up device assy to
the roll guide BKT, using the four screws (M5x15 screws).
Roll holder
fixing screw
Roll holder
Roll guide
Roll holder
Roll guide
Take-up device unit fix-
ing screw
Take-up device unit
fixing screw
Take-up device unit
Take-up device unit
Guide
cap
Guide
cap
Temporary tightening
Temporary tightening
Temporary tightening
Temporary tightening
Use the provided hexagonal wrench (size 2).
INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.

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4.2 Assembling the Stands and the Device
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9. Tighten the 4 screws (M5x14, 4pcs) that were temporarily
tightened on the step 8.
While pressing the roll holder assy and the take-up device
assy towards the leg stay, affix the roll guide BKT.
10. Tighten the 4 hexagon socket head screws (SSWP4x4(R)) that
were temporarily tightened on the step 7. (Tighten the screw
90°angle once it hits the roll guide.)
11. Lock the four stoppers of the stand.
Pressing
direction
Pressing
direction
Pressing
Pressing
Tightening
Tightening
Pay attention to the guide caps’ orientation.
Make the guide cap ridge press against the roll
guide BKT. (Refer to the left figure)
Attach facing up the side having a screw hole.
Tightening
Tightening
INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.

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4.2 Assembling the Stands and the Device
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12. Remove screws of the Stay 1 of both sides of the Main unit.
The Main unit is fixed to the pallet.
Release the Main unit by removing the screw.
13. Using the 8 screws (CS6x55 Black), attach the Stay 2 to the
Stay 1.
14. Hold the handles of the plotter by four people.
Stay 1
Use the provided hexagonal wrench (size 6).
Stay 2
INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.

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4.2 Assembling the Stands and the Device
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15. Put the front face of the stand first.
Align the screw hole of the stand and that of the main unit.
16. Fix the main unit and legs with the 8 screws (M5x15).
Use the provided hexagonal wrench.
If the screw holes of the main unit and of the stand do not fit,
follow the steps below.
1. Loosen the 4 screws (M5x15) of the upper stand stay on the
back of the main unit, turning one-half with the supplied
hexagonal wrench.
2. Fitting the screw holes of the main unit and the stand,
temporarily tighten the 8 screws (M5x15).
3. Fully tighten the screws that were loosened on the step (1).
4. Fully tighten the screws that were temporarily tightened on the
step (2).
Be sure to turn “one-half” to loosen the screw.
Do not loosen the screw of the lower stand stay
on the front of the main unit.
Hold down the stand stay and tighten the screw.
Leg stay
INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.

© 2014 MIMAKI ENGINEERING CO.,LTD. 4.2 P.8
4.2 Assembling the Stands and the Device
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17. Move roll holder to the center of the unit.
18. Check clamp lever is lowered.
When clamp lever is lifted, push it down.
19. Pull out any film that is caught between the C front cover U and
the C front cover M.
Cartridge guide
Also remove any film from under the cartridge
guide.
INSTALLATION GUIDE > Printer Assembly > Assembling the Stands and the Device
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.

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INSTALLATION GUIDE > Printer Assembly > Mounting the Accessories
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
4.3 Mounting the Accessories
Work procedures
1. If the installation location is decided, lift up the main unit by the
stay, and put the lift-up block.
2. Remove the three screws each from the right and leftsides and
detach the Stay 1.
3. Disassemble the stay.
4. Fix the stay 2 to the screws (M5x15) being used on the stay.
5. Fix the tank tray to the right leg with the 2 screws (M5x15).
Lift-up block
When putting the lift-up block, direct the front
and rear caster inwardly.
Inwardly
Stay 1
Stay 2
After fixing the stay 2, fasten the screws which
are fastened temporarily in the procedure 2 of
[4.2 Assembling the Stands and the Device -P.3].
Tightening
Right leg
Tank tray

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4.3 Mounting the Accessories
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6. Attach the tank trim plate to the right leg with the 2 screws
(M5x15).
7. Attach the angular waste ink tank.
Insert the angular waste ink tank.
8. Close the tank stopper.
Put a hook of the tank stopper in a hole of the printer then lock
it.
Tank trim plate
Hole
Angular waste ink tank
The waste ink tank is stowed in the maintenance
space.
It will be easier to remove the waste ink tank if
you turn its left side around to the front.
INSTALLATION GUIDE > Printer Assembly > Mounting the Accessories
Model CJV300
Issue 2014.09.01
Revised F/W ver.
1.30
Remark
1.0
Rev.

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4.3 Mounting the Accessories
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9. Insert the cable of the take-up device into the connector on the
bottom surface of electric unit.
10. Using the screw (M5x15), connect the ground line to the right
leg of the take-up device unit.
11. Fix the cable of the take-up device unit with the cable clamps
(x2).
INSTALLATION GUIDE > Printer Assembly > Mounting the Accessories
Model CJV300
Issue 2014.09.01
Revised F/W ver.
1.30
Remark
1.0
Rev.

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INSTALLATION GUIDE > Printer Assembly > Removing the Stopper
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
4.4 Removing the Stopper
Work procedures
1. Open Front cover, remove the 2 screws (P3x8SMW), and
remove head stopper (Left and right).
Head stopper
Head stopper

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INSTALLATION GUIDE > Printer Assembly > Storage of packing components
Model
CJV300
Issue 2014.09.01
Revised F/W ver. 1.30 Remark
1.0
Rev.
4.5 Storage of packing components
Work procedures
1. Attach the metal sheet for packing and the rubber feet on the
back surface of main unit with the screws (P4x20 SMW x 4).
2. Attach the stay 1 on the back surface of main unit with the
screws (CS6x20 SMW x 6).
To put away the parts used for packaging, use the screws that were installed during packaging.
Rubber feet
Metal sheet for packing
Stay 1