Minuteman E Ride 26 User manual

Service Manual
For the
E Ride 26
For:
Training
Tblhti
T
rou
bl
es
h
oo
ti
ng
Adjustments
Rev. 04/2013

Contents
1 Cautions -------------------------------------------------------------------------
2
Sft If ti
Page 4
P5
2
S
a
f
e
t
y
I
n
f
orma
ti
on ------------------------------------------------------------
3 Technical Data------------------------------------------------------------------
4 Maintenance Intervals--------------------------------------------------------
•
4.1 Customer Maintenance K
----------------------------------------------
P
age
5
Page 6
Page 8
Page 10
4.1
Customer
Maintenance
K
• 4.2 Maintenance I after every 125 hours of operation----------------
• 4.3 Maintenance II after every 250 hours of operation---------------
• 4.4 Maintenance S after every 500 hours of operation,
Page
10
Page 11
Page 12
• minimum once per yea
r
-----------------------------------------------------
5 Squeegee Lift Mechanism---------------------------------------------------
• 5.1 Squeegee Adjustment---------------------------------------------------
•
5 2 Squeegee Caster Adjustment
------------------------------------------
Page 13
Page 14
Page 15
Page 16
5
.
2
Squeegee
Caster
Adjustment
6 Disk Side Squeegee Adjustment ------------------------------------------
7 Cylindrical Side Squeegee Adjustment-----------------------------------
8 Cylindrical Brush Replacement --------------------------------------------
Page
16
Page 18
Page 21
Pa
g
e 22
• 8.1 Cylindrical Brush Replacement --------------------------------------
Page 2
g
Page 23

Contents
9 Brush Pressure Setting --------------------------------------------
10 Static Chains --------------------------------------------------------
101St ti Ch i R
Page 24
Page 25
10
.
1
St
a
ti
c
Ch
a
i
n
R
ear --------------------------------------------
11 Service Mode --------------------------------------------------------
12 Changing Battery Types ------------------------------------------
13 Solution Control
-----------------------------------------------------
Page 26
Page 27
Page 28
Page 29
13
Solution
Control
14 Trouble Shooting ---------------------------------------------------
• 14.1 Error Code Decal --------------------------------------------
• 14.2 Error Codes ---------------------------------------------------
Page
29
Page 30
Page 31
Page 32
• 14.3 Error 8 ----------------------------------------------------------
• 14.4 Throttle Potentiometer -------------------------------------
• 14.5 Mechanical ----------------------------------------------------
15
Lubrication Points
--------------------------------------------------
Page 35
Page 36
Page 38
Page 39
15
Lubrication
Points
--------------------------------------------------
16 Carbon Brushes -----------------------------------------------------
17 Circuit Breakers -----------------------------------------------------
18 Electric Brake -------------------------------------------------------
Page
39
Page 40
Page 41
Page 42
19 Notes ------------------------------------------------------------------
Page 3
Page 49

1. Cautions
• Caution:
• Disconnect the A.C. Cord from the outlet and and D.C. Cord from
the battery pack before servicing the machine. Except for making
voltage and current measurements
voltage
and
current
measurements
.
• After any repair work test the machine for proper operation.
•
When servicing the machine always observe the general safety
•
When
servicing
the
machine
always
observe
the
general
safety
and accident prevention guidlines.
Page 4

2. Safety Information
Page 5

3. Technical Data
Page 6

3. Technical Data
Page 7

4. Maintenance Intervals
•In a modular structure, the Minuteman System Maintenance determines the specific
thil d tb f d d tthti it lbt tht
t
ec
h
n
i
ca
l
procee
d
ures
t
o
b
e pre
f
orme
d
an
d
se
t
s
th
e
ti
me
i
n
t
erva
l
b
e
t
ween
th
e
t
wo
maintenance cycles.
•For each of the maintenance cycle, the replaceable parts are determined as well.
Further details described in the specific chapters.
Mi t S t M i t K
•
Mi
nu
t
eman
S
ys
t
em
M
a
i
n
t
enance
K
:
To be performed by the customer (in daily or weekly intervals) according to the maintenance
and care instructions as specified in the operating instructions.
The operator must be professionally instructed after delivery of the machine by selling
dl
d
ea
l
er.
•Minuteman System Maintenance I: (after every 125 hours of operation)
To be preformed by an authorized Minuteman Service Center in accordance with the
machine-specific system maintenance.
Minuteman System Maintenance II: (after every 250 hours of operation)
•
Minuteman
System
Maintenance
II:
(after
every
250
hours
of
operation)
To be preformed by an authorized Minuteman Service Center in accordance with the
machine-specific system maintenance.
•Minuteman System Maintenance S: (after every 500 hours of operation, safety check) To
be performed by an authorized Minuteman Service Center in accordance with the machine
be
performed
by
an
authorized
Minuteman
Service
Center
in
accordance
with
the
machine
-
specific system maintenance. Page 8

4.1 Maintenance Intervals
Record the maintenance intervals completed in the customers Operation
Record
the
maintenance
intervals
completed
in
the
customers
Operation
Manual, located in the battery compartment of the machine.
Page 9

4.2 Minuteman System Maintenance K
Page 10

4.3 Minuteman System Maintenance I
Page 11

4.4 Minuteman System Maintenance II
Page 12

4.5 Minuteman System Maintenance S
(S
afet
y
C
heck
)
(S y C )
Page 13

5. Squeegee Lift Mechanism
Side to Side Adjustment
Th lift h i lift d
Th
e squeegee
lift
mec
h
an
i
sm
lift
s an
d
lowers the squeegee assembly,
controls the parallel motion and pitch.
Pre-ad
j
ust the bars
(
A
)
to 151mm
,
if
Jam Nuts (B)
j(),
parts are being replaced. Loosen the
jam nuts (B) when adjusting the bar
(A). Tighten the jam nuts when done.
Make sure the squeegee lies evenly on
Make
sure
the
squeegee
lies
evenly
on
the floor. It should not tilt to one side.
Fine tune the bars (A) if necessary.
Pitch Adjustment (C)
Loosen jam nut and turn adjustment
bolt to set the pitch of the squeegee.
The rear squeegee blade should fold
evenly all the way across the bottom
edge
Page 14
edge
.
Pitch Adjustment (C)

5.1 Squeegee Adjustment
Adjusting the Blades
Angle Adjustment
The angle adjustment is critical for insuring
that the squeegee blades lie evenly on the
floor.
1. Place the machine in the vacuum mode
and park the machine on a level surface.
2. Turn the machine off, while it is in vacuum
mode.
3
Loosen the jam nut on the adjustment
3
.
Loosen
the
jam
nut
on
the
adjustment
screw.
• Note: Turning the screw counter clockwise
(Fig. A) will raise the ends and turning it
clockwise (Fig. B) will lower the center.
4.
Adjust the squeegee using the adjusting
4.
Adjust
the
squeegee
using
the
adjusting
screw until the rear squeegee rubber rests
evenly on the floor all the way across the
floor.
5. Tighten the jam nut.
Page 15

5.2 Squeegee Adjustment
The clearance between the support roller and floor with squeegee unfolded
(
Factor
y
settin
g)
is: 0.1181099 Inches ± 0.01968498 inches
(
3 mm ±0.5
)
.
(yg)
(
)
Note: Some floor surfaces may require adjusting the caster washers for optimum performance.
See following page.
3mm ±0.5
0.118 in ±.02
Page 16

5.2 Rear Squeegee Adjustment
Page 17

7. Side Squeegee Adjustment
Step 1: Lower Scrub deck by placing
positioning arrow on
“
Double Scrub
”
positioning
arrow
on
Double
Scrub
Double Scrub
Side Squeegee is flush with floor surface
Page 18

7. Side Squeegee Adjustment (Disk Models)
St 2 L b th f t d l ti k b
St
ep
2
:
L
oosen
b
o
th
f
ron
t
an
d
rear p
l
as
ti
c
k
no
b
s.
Page 19

7. Side Squeegee Adjustment (Disk Models)
Step 3: Lower Side
squeegee so the squeegee
squeegee
so
the
squeegee
blade flairs at the bottom
around the bend and down
the straight edge.
•See the picture.
Step 4: Re-Tighten
Plastic Knobs.
Page 20