Minuteman Lumina 20 Traction Drive Parts list manual

Parts and Instruction Manual
Lumina 20 Traction Drive
Battery Burnisher
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Parts and Instruction Manual
Page 7
Exploded Views
Base Assembly
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Parts and Instruction Manual
Page 8
Base Assembly BOM
ITEM PART NO. REQ'D DESCRIPTION
1 200126 2 MOUNT, TRANSAXLE
2 200154 1 PANEL COVER WELDMENT
3 200345 2 CASTER, 3-1/2 POLYURETHANE
4 210141 2 WHEEL 8 X1.5 X.75 BORE
5 260224 1 18" HOSE
6 260536 1 BASE PLATE WELDMENT
7 260541 1 REAR HANDLE BRKT
8 260549 1 PRESSURE ADJ ASSEMBLY
9 260579 1 TOOL CLIP, 1.5" HOSE
10 260583-1 1 CONSOLE ASY, 2600TD SPE BAT GA
11 260604 1 BATTERY BOX
12 260676 2 SPACER, TRANSAXLE
13 320271 1 NOZZLE BODY-ELBOW
14 320272 2 NOZZLE BODY LOCKNUT
15 320273 1 HOSE SHUT-OFF CLAMP
16 361233 2 KEY, 3/16 SQ. X1.50"
17 711124 6 PAN HEAD ST #10 X.37 NI
18 711160 11 #10 X5/8 HI-LO
19 711229 4 BLT-HH 5/16-18 x .875
20 711505 23 WSR-FLAT 1/4
21 711507 4 WSR-FLAT .37 X 1.12 X.06
22 711519 10 WSR- FLAT .25 X1.01 X.06
23 711544 27 WSR-HELICAL 1/4
24 711545 4 WSR-HELICAL 5/16
25 712042 2 BLT-WSR HH 5/16-18 X.62
26 712318 4 WSR- FLAT.75 X1.12 X.12 PL
27 712565 6 SCR-MC 1/4-20X.63 SS TR HD
28 712759 2 WSR- FLT .31 X1.37 X.06 SS
29 713002 27 BLT-HH 1/4-20 UNC-2A X 3/4 STL#5
30 743800 1 TRANSAXLE 36VDC
31 743831 1 BURN ELECTRICAL ASSY
32 200102MCH 1 BASE MACHINED
BILL OF MATERIAL
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Parts and Instruction Manual
Page 9
Mainframe Assembly
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Parts and Instruction Manual
Page 10
ITEM NO. PART NO. QTY. DESCRIPTION
1 260536 1 BASE PLATE WELDMENT
2 260577-1 1 SWITCH INTERLOCK BRACKET
3 711503 2 WSR, FLAT#10
4 711350 2 NUT NYLOC 10-32
5 740830 1 SWITCH SPST NC CONTACT
6 711501 2 WSR-FLAT # 6
7 710307 2 SCR-MC 6-32 X 1.0 ST PL PAN HD
8 711430 1 NUT-TINNERMAN TWIN 6-32
9 260522 1 SPRING GUIDE
10 670605 2 ROLLER PIN
11 711506 8 WSR-FLT .344 X .690 X .062 STL ZINC
12 711721 4 RET RING-E TYPE .312
13 260524 2 ADJUSTMENT LINK
14 711515 2 WSR-FLAT .406 X.812 X .0625
15 831965 1 3/8 x 1.63" CLEVIS PIN
16 711808 1 COTTER PIN-HAIR #13
17 260511 1 UPPER WMT
18 260521 1 GUIDE TUBE
19 711511 1 WSR-FLAT .62 X 1.31 X .09
20 762339 1 SPRING COMPRESSION
21 260523 1 SPRING SPACER 1.50 X.632 X.84
22 260519 2 PIVOT PIN
23 711592 2 WSR-FLAT .50 X .9 X .075 NYL
24 712310 19 WSR- FLAT .52 X.87 X .06 PL
25 711713 6 RETAINING RING - "E" TYPE EXT .500
26 711524 6 WSR-WAVE .52 X.87 X .01
27 260576 1 LINK
28 260528 1 LINK
29 260529 2 TRAILING LINK
30 260513 1 MOTOR LIFT WELDMENT
31 712102 1 BLT- SHLDR 1/2 X 1-1/2
32 712301 1 WSR-FLAT .87 X .38 X .06
33 711380 1 NUT-NYLOC 3/8-16 NUT
34 743598 1 TERMINAL BLOCK, 2 POS
35 710036 1 SCR-MC 8-32 X 1.50 ST PL
36 711372 1 NUT-NYLOC 8-32 STL ZINC
37 210142 1 PEDAL PAD
38 260586 1 SUPPORT, BATTERY LOWER
39 260587 1 SUPPORT, BATTERY UPPER
40 712139 4 SCR-TR 1/4-20X 1.00 HWH
41 711229 4 BLT-HH 5/16-18 x .875
42 260615 1 MOTOR PLATE WELDMENT - NEW
43 708 1 RTV SILICONE 10 OZ TUBE
44 260519 2 PIVOT PIN
45 712310 12 WSR- FLAT .52 X.87 X .06 PL
46 711713 5 RETAINING RING - "E" TYPE EXT .500
47 711524 2 WSR-WAVE .52 X.87 X .01
48 260525 1 ADJUSTMENT NUT
49 712905 1 NUT-HEX 10-24 NIPL
50 711717 2 RETAINING RING- E TYPE .37
51 743644 1 DIN RAIL, CUT - 2.00"
52 711503 2 WSR, FLAT#10
53 711543 2 WSR - HELICAL #10
54 710356 2 SCR-MC 10-32X.62 STPL
55 743640 1 TERMINAL BLOCK, RED (SPRING TYPE)
56 743641 1 TERMINAL BLOCK, BLACK (SPRING TYPE)
57 743642 1 TERM BLOCK, END PLATE
58 743643 2 TERM BLOCK, ANCHOR
BILL OF MATERIAL
Mainframe Assembly BOM
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Parts and Instruction Manual
Page 11
Housing Assembly
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Parts and Instruction Manual
Page 12
ITEM PART NO. REQ'D DESCRIPTION
1 260501 1 FIXED TOP COVER
2 260502 1 MOVING TOP COVER
3 260503 1 BAG COVER
4 260504 1 FILTER COVER WELDMENT
5 260560 1 HINGE 9.75"
6 260590 1 HOSE ASSY DUSTCONTROL
7 260592 1 EXHAUST FILTER DUST CONTROL
8 260596 1 INSERT FITTING, 1-1/2"PVC, FPT
9 310008 1 O RING BUNA 2201510561
10 450037 1 ADAPTER MACHINED
11 450081 1 WSR-SS 1.908 x 2.41 x .03
12 450207 1 LATCH, SOFT #C7-10
13 710180 3 SCR-MC TR HD 1/4-20x.75 STL ZINC
14 711160 10 #10 X5/8 HI-LO
15 711228 4 BLT-HH 5/16-18 X.75 ST PL
16 711373 3 NUT-NYLOC 1/4-20
17 711374 4 NUT-NYLOC 5/16-18
18 711506 4 WSR-FLT .344 X .690 X.062 STL ZINC
19 711516 4 WSR- FLAT .31 X1.25 X.05
20 711519 3 WSR- FLAT .25 X1.01 X.06
21 828970 1 WSR-NEOP 1.87 X 2.4 X.125
22 831001 1 CRIMP CLAMP, 440R
BILL OF MATERIAL
Housing Assembly BOM
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Parts and Instruction Manual
Page 13
Pad Driver Assembly
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Parts and Instruction Manual
Page 14
ITEM PART NO. REQ'D DESCRIPTION
1 260573 1 MOTOR GRILL ASSY
2 260597 1 KEY, 3/16 X.906
3 260611 1 PAD DRIVER SHROUD - 20"
4 260615 1 MOTOR PLATE WELDMENT - NEW
5 260616 1 DUST SKIRT - NEW
6 260619 2 PAD DRIVER STRAP
7 670075 1 PAD DRIVER ASSY
8 710857 1 SCR-SC 5/16-24 X 1.00
9 711124 2 PAN HEAD ST #10 X.37 NI
10 711505 3 WSR-FLAT 1/4
11 711512 4 WSR-FLAT .75X1.37X.08
12 711516 1 WSR- FLAT .31 X 1.25 X.05
13 711544 7 WSR-HELICAL 1/4
14 711545 1 WSR-HELICAL 5/16
15 712070 4 BLT, SHLDR 5/16 X.75
16 712537 14 10-24 X.75 SS TRUSS HD SCR
17 713003 3 BLT-HH 1/4-20 X1 #5
18 760401 1 CENTER CUP, NEW STYLE
19 809857 4 TRIGGER SPRING
20 260581MCH 1 GRABBER RING, MACHINED
21 742461-2 1 MOTOR 66 FRAME 36V HI SPD
BILL OF MATERIAL - 260610
Pad Driver Assembly BOM
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Parts and Instruction Manual
Page 15
Pressure Control Assembly
ITEM PART NO. REQ'D DESCRIPTION
1 260066 1 OILITE BUSHING
2 260547 1 PRESS ADJ MOUNT WELD
3 260554 1 PRESS ADJ SCREW
4 260557 1 PRESS ADJ SLIDE
5 260562 1 PRESS ADJ RETBRKT
6 260563 1 PRESS ADJ RETBRKT
7 260564 1 ROLL PIN 3/16"X3/4"
8 710353 4 SCR-MC 10-32 X.37 ST PL
9 711391 1 NUT-HEXJAM 3/8-16 ST PL
10 712536 1 SCR-MC 10-24 X.62 TH SS
11 715038 1 DECAL, PAD PRESSURE
12 760034 1 KNOB, ADJ (SET SCREW)
13 762253 1 CABLE, ASSY PRESSURE
14 833102 1 SPRING, .62 X.75 X1.75
BILL OF MATERIAL - 260549
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Parts and Instruction Manual
Page 16
Electrical Assembly
ITEM PART NO. REQ'D DESCRIPTION
1 260542 1 BACK PANEL WELDMENT
2 710356 2 SCR-MC 10-32X.62 STPL
3 711425 2 NUT, HEX 1/4-20 WIZNUT
4 740131 1 CIRCUIT BREAKER - 70AMP
5 740132 2 INSULATOR, PLASTIC
6 740238 1 CIRCUIT BREAKER - 18A
7 740243 1 CONTACTOR 36V 124-117111
8 742749 1 HEYCO, HOLE PLUG
9 743464 1 SHUNT CALIBRATED ASSY
10 746006 1 CIRCUIT BREAKER - 3A
11 833638 2 BRASS STUD
BILL OF MATERIAL - 260588
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Parts and Instruction Manual
Page 17
Console Assembly
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Parts and Instruction Manual
Page 18
ITEM PART NO. REQ'D DESCRIPTION
1 200039 1 BAIL STOP RH
2 200040 1 BAIL STOP LH
3 200184 1 SWITCH BRACKET WELDMENT
4 200338 2 CAM WELDMENT
5 200340 2 SPACER, SCR BOARD
6 220324 2 SPRING
7 260538 1 FRONT BRKT HANDLE WELDMT
8 260584-1 1 DASHBOARD ASY, SPE BATTERY GAUGE
9 260589 1 PANEL, LUMINA 20 E-STOP
10 260605 1 LUMINA 20"ANDERSON PLUG BRK'T
11 670093 1 SPRING, COMPRESSION
12 710178 2 SCR-MC 1/4-20 X.50 TRUSS STPL
13 710180 2 SCR-MC TR HD 1/4-20x.75 STL ZINC
14 710195 6 SCR-MC 5/16-18 X.50
15 710207 6 SCR-MC 6-32 X.87 ZINC
16 710534 2 SCR-MC TR HD 8-32 X 1.00 SS
17 711004 2 SK-CUP PT 1/4-20 X.25 STL BLACK
18 711160 8 #10 X5/8 HI-LO
19 711210 2 BLT-HH 1/4-20 X1.25 STPL
20 711310 1 NUT, HEX10-32 ST PL
21 711372 2 NUT-NYLOC 8-32 STL ZINC
22 711425 3 NUT, HEX1/4-20 WIZNUT
23 711430 3 NUT-TINNERMAN TWIN 6-32
24 711505 2 WSR-FLAT 1/4
25 711534 1 WSR-EXTERNAL LOCK #10
26 711544 4 WSR-HELICAL 1/4
27 711721 6 RET RING-E TYPE .312
28 712540 8 SCR-MC TR HD 10-24 X .37 SS
29 712569 1 SCR-MC TR HD 1/4-20 X1.50 SS
30 713002 2 BLT-HH 1/4-20 UNC-2A X 3/4 STL#5
31 715589 1 DECAL, PANEL COVER
32 740147 1 CB 175 GRAY HOUSING
33 740803-1 1 SPEED CONTROL 36V 1203A-304
34 740946 1 POTENTIOMETER 5K
35 742202 1 EMERGENCY STOP SWITCH
36 742472 1 SWITCH
37 743832 1 WIRE ASSEMBLY
38 743966 1 WIRE ASY, GREEN/YELLOW 16G
39 747016-1 1 LED ASSY RED
40 805637 1 SCR INSULATOR
41 809874 1 KNOB, SPEED CONTROL
42 829052 4 BUSHING FLANGED NYLON .312 ID
43 200104MCH 1 HANDLE CONSOLE 200
44 200181CTD 2 HANDLE WIRE COATED
45 200190CTD 1 LEVER, SWITCH
46 833329SA 2 SWITCH, DPDT STAGGERED ACTION
BILL OF MATERIAL - 260583-1
Console Assembly BOM
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Parts and Instruction Manual
Page 19
ITEM PART NO. REQ'D DESCRIPTION
1 260506-1 1 PLATE, DASHBOARD
2 715440 1 DECAL, DASHBOARD
3 740135 1 METER, 100A DC (PRESSURE)
4 740946 1 POTENTIOMETER 5K
5 746103 1 GAUGE, BATTERY/HOUR W/RELAY
6 747016-1 1 LED ASSY RED
7 747017-1 1 LED ASSY AMBER
8 747024 1 KEYSWITCH, SPST ES2832 SOLDER
9 748151 1 SWITCH, ON-ON, DPDT
10 809874 1 KNOB, SPEED CONTROL
BILL OF MATERIAL - 743830-1
Dashboard Assembly
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