Mitsubishi electric Mr.slim plh series Operating manual

TECHNICAL & SERVICE MANUAL

SPLIT-TYPE,HEAT PUMP AIR CONDITIONERS

SPLIT-TYPE,AIR CONDITIONERS

CONTENTS

1. COMBINATION OF INDOORAND OUTDOOR UNITS··2

2. SAFETY PRECAUTION·······························3

3. PART NAMES AND FUNCTIONS ···············5

4. SPECIFICATIONS········································8

5. DATA ··························································19

6. OUTLINES AND DIMENSIONS·················45

WIRING DIAGRAM

·······································48

REFRIGERANT SYSTEM DIAGRAM

··············51

9. DISASSEMBLY PROCEDURE ··················53

10. PARTS LIST···············································56

11. OPTIONAL PARTS·····································68

Indoor unit

[Model names]

1999

PLH-P1.6KAH

PLH-P2KAH

PLH-P2.5KAH

PLH-P3KAH

PLH-P4KAH

PLH-P5KAH

PLH-P6KAH

2000

PLA-P1.6KA

PLA-P2KA

PLA-P2.5KA

PLA-P3KA

PLA-P4KA

PLA-P5KA

PLA-P6KA

No. OC181

REVISED EDITION-A

1999

Refer to the OCT03 as regarding

control relation.

Revised Edition-A are

PLA-P1.6KA, P2KA, P2.5KA,

P3KA, P4KA, P5KA, P6KA, and

PUH-P1.6, P2, P2.5YGA added.

This manual does not cover the

following outdoor units. When

servicing them, please refer to

the service manual No.OC180

REVISED EDITION-A and this

manual in a set.

[Service Ref.]

PUH-P1.6VGA PU-P1.6VGA

PUH-P1.6YGA

PUH-P2VGA PU-P2VGA

PUH-P2YGA

PUH-P2.5VGA PU-P2.5VGA

PUH-P2.5YGA

PUH-P3VGA PU-P3VGA

PUH-P3YGA PU-P3YGA

PUH-P4YGA PU-P4YGA

PUH-P5YGA PU-P5YGA

PUH-P6YGA PU-P6YGA

INDOOR UNIT

Ceiling Cassettes

Series PLH/PLA

FILTER

CHECK MODE

TEST RUN

REMOTE CONTROLLER

[Service Ref.]

1999

PLH-P1.6KAH

PLH-P2KAH

PLH-P2.5KAH

PLH-P3KAH

PLH-P4KAH

PLH-P5KAH

PLH-P6KAH

2000

PLA-P1.6KA

PLA-P2KA

PLA-P2.5KA

PLA-P3KA

PLA-P4KA

PLA-P5KA

PLA-P6KA

R407C

1COMBINATION OF INDOOR AND OUTDOOR UNITS

Heat pump typeOutdoor unit

PUH-P · VGA / YGA Cooling only type

PU-P · VGA / YGA

Heat pump with

electric heater

PLH-P1.6KAH

PLH-P2KAH

PLH-P2.5KAH

PLH-P3KAH

PLH-P4KAH

PLH-P5KAH

PLH-P6KAH

PLA-P1.6KA

PLA-P2KA

PLA-P2.5KA

PLA-P3KA

PLA-P4KA

PLA-P5KA

PLA-P6KA

Heat pump without

electric heater

Cooling only

6YGA

—

5YGA

—

4YGA

—

3YGA

—

3VGA

—

2.5VGA

—

2VGA

—

1.6VGA

—

6YGA

—

5YGA

—

4YGA

—

3YGA

—

3VGA

—

2.5VGA

—

2.5YGA

—

2YGA

—

2VGA

—

1.6VGA

—

1.6YGA

—

Indoor unit

SAFETY PRECAUTION

Cautions for using with the outdoor unit which adopts R407C refrigerant.

· Do not use the existing refrigerant piping.

-The old refrigerant and refrigerant oil in the existing piping contains a large amount of chlorine which may cause the refriger-

ant oil of the new unit to deteriorate.

· Do not use copper pipes which are broken, deformed or discolour .

In addition, be sure that the inner surfaces of the pipes are clean, free of hazardous sulphur and oxides, or have no dust /

dirt, shaving particles, oils, moisture or any other contamination.

-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the refrigerant oil will

result.

· Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before

brazing. (Store elbows and other joints in a plastic bag.)

-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.

· Use ester oil, ether oil or alkyl benzene (small amount) as the refrigerant oil to coat flares and flange connections.

-The refrigerant oil will degrade if it is mixed with a large amount of mineral oil.

Use liquid refrigerant to fill the system.

-If gas refrigerant is used to fill the system, the composition of the refrigerant in the cylinder will change and performance

may drop.

· Do not use a refrigerant other than R407C.

-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerant oil to deteriorate.

· Use a vacuum pump with a reverse flow check valve.

-The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerant oil to deteriorate.

· Do not use the following tools that are used with conventional refrigerant.

(Gauge manifold , charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge,

refrigerant recovery equipment)

-If the conventional refrigerant and refrigerant oil are mixed in the R407C, the refrigerant may deteriorated.

-If water is mixed in the R407C, the refrigerant oil may deteriorate.

-Since R407C does not contain any chlorine, gas leak detectors for conventional refrigerant will not react to it.

· Do not use a charging cylinder.

-Using a charging cylinder may cause the refrigerant to deteriorate.

· Be especially careful when managing the tools.

-if dust, dirt, or water gets in the refrigerant cycle, the refrigerant may deteriorate.

· Do not use the drier which is sold in the field.

-The drier for R407C refrigerant is per-attached to outdoor unit refrigerant circuit.

-Some drier in the field are not in conformity with R407C refrigerant .

[3] Refrigerant recharging

(1) Refrigerant recharging process

1Direct charging from the cylinder.

·R407C cylinder are available on the market has a syphon pipe.

·Leave the syphon pipe cylinder standing and recharge it.

(By liquid refrigerant)

(2) Recharge in refrigerant leakage case

·After recovering the all refrigerant in the unit, proceed to working.

·Do not release the refrigerant in the air.

·After completing the repair service, recharge the cycle with the specified amount of

liquid refrigerant.

Gravimeter

Unit

[1] Service tools

Use the below service tools as exclusive tools for R407C refrigerant.

No. Tool name Specifications

1Gauge manifold ·Only for R407C.

·Use the existing fitting SPECIFICATIONS. (UNF7/16)

·Use high-tension side pressure of 3.43MPa·G or over.

2Charge hose ·Only for R407C.

·Use pressure performance of 5.10MPa·G or over.

3Electronic scale

4Gas leak detector ·Use the detector for R407C.

5Adapter for reverse flow check. ·Attach on vacuum pump.

6Refrigerant charge base.

7Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)

·Cylinder with syphon

8Refrigerant recovery equipment.

[2] Notice on repair service

·After recovering the all refrigerant in the unit, proceed to working.

·Do not release refrigerant in the air.

·After completing the repair service, recharge the cycle with the specified amount of

liquid refrigerant.

PART NAMES AND FUNCTIONS

● Indoor (Main) Unit

PLH-P1.6KAH, PLA-P1.6KA

PLH-P2KAH, PLA-P2KA

PLH-P2.5KAH, PLA-P2.5KA

PLH-P3KAH, PLA-P3KA

PLH-P4KAH, PLA-P4KA

PLH-P5KAH, PLA-P5KA

PLH-P6KAH, PLA-P6KA

Auto Air Swing Vane

Disperses airflow up and

down and adjusts the angle

of airflow direction.

Grille

Filters

Remove dust and pollutants

from inhaled air

Horizontal Air Outlet

Sets airflow horizontal automatically

during cooling or dehumidifying.

Air Intake

Inhales air from room.

TIMER button

● Remote controller

● Operation buttons

● Once the controls are set, the same operation mode can

be repeated by simply pressing the ON/OFF button.

This switches between

continuous operation and

the timer operation.

This sets the fan speed.

AIR SPEED button

Press this button to

switch the cooler elec-

tronic dry (dehumidify)

automatic and heater

modes.

OPERATION SWITCH

button

This sets the room tempera-

ture The temperature setting

can be performed in 1°C

units

Setting range

Cooler 19°C to 30°C

Heater 17°C to 28°C

TEMP. ADJUSTMENT

button

This sets of switches the

current time. start time and

stop time.

TIME SETTING button

(This button does not

operate in this model)

This switches the hori-

zontal fan motion ON

and OFF.

LOUVER button

This switches between the

operation and stop modes

each time it is pressed. The

lamp on this button lights dur-

ing operation.

ON/OFF button

This adjusts the vertical angle

of the ventilation.

AIR DIRECTION button

Only press this button to per-

form an inspection check or

test operation Do not use it

for normal operation.

CHECK-TEST RUN button

This resets the filter cleaning

indication display.

FILTER button

This sets the ventilation fan

speed.

VENTILATION button

This adjust the current time, start

time and stop time.

TIMER ADJUSTMENT button

Caution

●Only the Power display lights when the unit is stopped and power supplied to the unit.

●When power is turned ON for the first time the (CENTRAL CTRL) display appears to go off momentarily but this is not a

malfunction.

●When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button

and TEMP. adjustment button do not operate.

●“NOT AVAILABLE” is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped

with the fan direction adjustment function and the louver function.

●When power is turned ON for the first time, it is normal that “H0” is displayed on the room temperature indication (For max.

2minutes). Please wait until this “H0” indication disappear then start the operation.

CENTRALLY

CONTROLLED display

This indicates when the unit is con-

trolled by optional features such as

central control type remote controller.

TIMER display

This indicates when the continuous

operation and time operation modes

are set.

It also display the time for the timer

operation at the same time as when

it is set.

OPERATION MODE display

This indicates the operation mode.

STANDBY display

This indicates when the standby

mode is set from the time the sleep

operation starts until the heating air

is discharged.

DEFROST display

This indicates when the defrost oper-

ation is performed.

CHECK display

This indicates when a malfunction

has occurred in the unit which should

be checked.

CLOCK display

The current time , start time and stop

time can be displayed in ten second

intervals by pressing the time switch

button. The start time or stop time is

always displayed during the timer

operation.

●Display

In this display example on the bot-

tom left, a condition where all dis-

play lamps light is shown for expla-

nation purposes although this differs

from actual operation.

Operation lamp

This lamp lights during operation,

goes off when the unit stops and

flashes when a malfunction occurs.

POWER display

This lamp lights when electricity is

supplied to the unit.

SET TEMPERATURE display

This displays the selected setting

temperature.

FAN SPEED display

This displays the air direction.

ROOM TEMPERATURE display

The temperature of the suction air is

displayed during operation. The dis-

play range is 8° to 39°C. The display

flashes 8°C when the actual temper-

ature is less than 8° and flashes

39°C when the actual temperature is

greater than 39°C.

display

This display lights in the check mode

or when a test operation is per-

formed.

CHECK MODE

TEST RUN

FILTER display

This lamp lights when the filter need

to be cleaned.

AIR DIRECTION display

The selected fan speed is displayed.

4 SPECIFICATIONS

Service Ref. With Electric heater

Without Electric heater

With Electric heater

Without Electric heater

With Electric heater

Without Electric heater

Item

Btu/h

K/min(CFM)

Pa(mmAq)

mm(in.)

kg(lbs)

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Function

Capacity w1

Total input w1

Service Ref.

Power supply(phase, cycle,voltage)

Input w2

Running current w2

Starting current w2

External finish

Heat exchanger

Fan Fan(drive) x No.

Fan motor output

Airflow(Lo-Mi1-Mi2-Hi)

External static pressure

Booster heater w2

Operation control & Thermostat

Noise level(Lo-Mi1-Mi2-Hi)

Unit drain pipe I.D.

Dimensions

Weight

Service Ref.

Power supply (phase, cycle, voltage)

Input

Running current

Starting current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Heat exchanger

Fan Fan(drive) x No.

Fan motor output

Airflow

Crankcase heater

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

INDOOR UNITOUTDOOR UNIT

REFRIGERANT PIPING

PLH-P1.6KAH

PLA-P1.6KA

Cooling

15,000

4,400

1.86

0.15

0.64

0.70

1.71

7.66 / 2.67

Heating

17,100(21,800)

5,000(6,400)

1.93(3.33)

0.10<1.40>

0.45<5.83>

0.50<5.83>

1.83

8.19 / 2.86

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

PLH-P1.6KAH

PLA-P1.6KA

Single, 50Hz, 220-240V

Galvanized sheets with gray heat insulation

Plate fin coil

Turbo fan (direct) x 1

0.030

13-14-15-16(459-494-530-565)

0(direct blow)

<1.4>

Remote controller & built-in

32-34-35.5-37

32(1-1/4)

PUH-P1.6VGA / YGA

Single, 50Hz, 220-240V / 3-ph, 50Hz, 380-415V(4wires)

36 / 20

Munsell 5Y 8/1

Linear Expansion Valve

Hermetic

RE277VHSM / RE277YFKM

1.3

Line start

Inner thermostat, HP switch,Discharge thermo. / Thermal rely, Discharge thermo, HP switch, Anti-phase protector.

Plate fin coil

Propeller (direct) x 1

0.070

45(1,590)

Reverse cycle

900(35-7/16)

330+20(13+3/4)

650 (25-5/8)

55(121)

R407C

2.6(5.7)

0.57 (Ester)MEL56

9.52 (3/8)

15.88 (5/8)

Flared

Max. 40m

Notes1.Rating Conditions (ISO T1)

Cooling :Indoor : D.B. 27˚C(80˚F), W.B. 19˚C (66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C (75˚F)

Heating :Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C (43˚F)

Refrigerant piping length (one way) : 5m (16ft)

3. Above data based on indicated voltage

Indoor Unit 1 phase 240V 50Hz

Outdoor Unit 1 phase 240V 50Hz / 3 phase 415V 50Hz

2. Guaranteed operating range

Upper limit

Lower limit

Upper limit

Lower limit

Indoor

D.B. 35˚C, W.B. 22.5˚C

D.B. 19˚C, W.B. 15˚C

D.B. 28˚C

D.B. 17˚C

Outdoor

D.B. 46˚C

D.B. -5˚C

D.B. 24˚C, W.B. 18˚C

D.B. -11˚C, W.B. -12˚C

Cooling

Heating

w1 : ( ) Shows the total rating.

w2 : < > Shows the only booster heater rating.

UNIT : 660(26) PANEL : 760(30)

UNIT : 253(10) PANEL : 30(1-1/8)

UNIT : 20(44) PANEL : 3.7(8)

UNIT : 19(42) PANEL : 3.7(8)

1.Heat pump

Cooling

18,400

5,400

2.62

0.14

0.65

0.72

2.48

11.11 / 3.88

Heating

21,300(26,100)

6,250(7,650)

2.67(4.07)

0.10<1.40>

0.45<5.83>

0.50<5.83>

2.57

11.51 / 4.02

PLH-P2KAH

PLA-P2KA

Single, 50Hz, 220-240V

Galvanized sheets with gray heat insulation

Plate fin coil

Turbo fan (direct) x 1

0.030

13-14-15-16(459-494-530-565)

0(direct blow)

<1.4>

Remote controller & built-in

32-34-35.5-37

32(1-1/4)

PUH-P2VGA / YGA

Single, 50Hz, 220-240V / 3-ph, 50Hz, 380-415V(4wires)

74 / 30

Munsell 5Y 8/1

Linear Expansion Valve

Hermetic

NE38VMJM / NE38YEJM

1.7

Line start

Inner thermostat, HP switch, Discharge thermo. / Thermal rely, Discharge thermo, HP switch, Anti-phase protector.

Plate fin coil

Propeller (direct) x 1

0.070

55(1,940)

Reverse cycle

900(35-7/16)

330+20(13+3/4)

855 (33-5/8)

71(157)

R407C

3.1(6.8)

1.2 (Ester)MEL56

9.52 (3/8)

15.88 (5/8)

Flared

Max. 40m

PLH-P2KAH

PLA-P2KA

UNIT : 660(26) PANEL : 760(30)

UNIT : 253(10) PANEL : 30(1-1/8)

UNIT : 20(44) PANEL : 3.7(8)

UNIT : 19(42) PANEL : 3.7(8)

Service Ref. With Electric heater

Without Electric heater

With Electric heater

Without Electric heater

With Electric heater

Without Electric heater

Item

Btu/h

K/min(CFM)

Pa(mmAq)

mm(in.)

kg(lbs)

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Function

Capacity w1

Total input w1

Service Ref.

Power supply(phase, cycle,voltage)

Input w2

Running current w2

Starting current w2

External finish

Heat exchanger

Fan Fan(drive) x No.

Fan motor output

Airflow(Lo-Mi1-Mi2-Hi)

External static pressure

Booster heater w2

Operation control & Thermostat

Noise level(Lo-Mi1-Mi2-Hi)

Unit drain pipe I.D.

Dimensions

Weight

Service Ref.

Power supply (phase, cycle, voltage)

Input

Running current

Starting current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Heat exchanger

Fan Fan(drive) x No.

Fan motor output

Airflow

Crankcase heater

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

INDOOR UNITOUTDOOR UNIT

REFRIGERANT PIPING

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

Notes1.Rating Conditions (ISO T1)

Cooling :Indoor : D.B. 27˚C(80˚F), W.B. 19˚C (66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C (75˚F)

Heating :Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C (43˚F)

Refrigerant piping length (one way) : 5m (16ft)

3. Above data based on indicated voltage

Indoor Unit 1 phase 240V 50Hz

Outdoor Unit 1 phase 240V 50Hz / 3 phase 415V 50Hz

2. Guaranteed operating range

Upper limit

Lower limit

Upper limit

Lower limit

Indoor

D.B. 35˚C, W.B. 22.5˚C

D.B. 19˚C, W.B. 15˚C

D.B. 28˚C

D.B. 17˚C

Outdoor

D.B. 46˚C

D.B. -5˚C

D.B. 24˚C, W.B. 18˚C

D.B. -11˚C, W.B. -12˚C

Cooling

Heating

w1 : ( ) Shows the total rating.

w2 : < > Shows the only booster heater rating.

Cooling

21,500

6,300

2.77

0.14

0.61

0.67

2.63

11.78 / 4.11

Heating

25,200(32,400)

7,400(9,500)

2.68(4.78)

0.10<2.10>

0.45<8.75>

0.50<8.75>

2.58

11.55 / 4.03

PLH-P2.5KAH

PLA-P2.5KA

Single, 50Hz, 220-240V

Galvanized sheets with gray heat insulation

Plate fin coil

Turbo fan (direct) x 1

0.030

14-15-16-17 (494-530-565-600)

0(direct blow)

<2.1>

Remote controller & built-in

35-36.5-38-39.5

32(1-1/4)

PUH-P2.5VGA / YGA

Single, 50Hz, 220-240V / 3-ph, 50Hz, 380-415V(4wires)

77 / 32

Munsell 5Y 8/1

Linear Expansion Valve

Hermetic

NE41VMJM / NE41YEJM

1.9

Line start

Internal thermostat, HP switch, Discharge thermo. / Thermal rely, Discharge thermo, HP switch, Anti-phase protector.

Plate fin coil

Propeller (direct) x 1

0.070

50(1,770)

Reverse cycle

900(35-7/16)

330+20(13+3/4)

855 (33-5/8)

82(181)

R407C

3.3(7.3)

1.2 (Ester)MEL56

9.52 (3/8)

15.88 (5/8)

Flared

Max. 50m

PLH-P2.5KAH

PLA-P2.5KA

UNIT : 660(26) PANEL : 760(30)

UNIT : 253(10) PANEL : 30(1-1/8)

UNIT : 21(46) PANEL : 3.7(8)

UNIT : 20(44) PANEL : 3.7(8)

Service Ref. With Electric heater

Without Electric heater

With Electric heater

Without Electric heater

With Electric heater

Without Electric heater

Item

Btu/h

K/min(CFM)

Pa(mmAq)

mm(in.)

kg(lbs)

/min(CFM

)

mm(in.)

kg(lbs)

mm(in.)

Function

Capacity w1

Total input w1

Service Ref.

Power supply(phase, cycle,voltage)

Input w2

Running current w2

Starting current w2

External finish

Heat exchanger

Fan Fan(drive) x No.

Fan motor output

Airflow(Lo-Mi1-Mi2-Hi)

External static pressure

Booster heater w2

Operation control & Thermostat

Noise level(Lo-Mi1-Mi2-Hi)

Unit drain pipe I.D.

Dimensions

Weight

Service Ref.

Power supply (phase, cycle, voltage)

Input

Running current

Starting current

External finish

Refrigerant control

Compressor

Model

Motor output

Starter type

Protection devices

Heat exchanger

Fan Fan(drive) x No.

Fan motor output

Airflow

Crankcase heater

Defrost method

Noise level

Dimensions

Weight

Refrigerant

Charge

Oil (Model)

Pipe size O.D.

Connection method

Between the indoor &

outdoor unit

INDOOR UNITOUTDOOR UNIT

REFRIGERANT PIPING

Cooling

Heating

Liquid

Gas

Indoor side

Outdoor side

Height difference

Piping length

Notes1.Rating Conditions (ISO T1)

Cooling :Indoor : D.B. 27˚C(80˚F), W.B. 19˚C (66˚F) Outdoor : D.B. 35˚C(95˚F), W.B. 24˚C (75˚F)

Heating :Indoor : D.B. 20˚C(68˚F) Outdoor : D.B. 7˚C(45˚F), W.B. 6˚C (43˚F)

Refrigerant piping length (one way) : 5m (16ft)

3. Above data based on indicated voltage

Indoor Unit 1 phase 240V 50Hz

Outdoor Unit 1 phase 240V 50Hz / 3 phase 415V 50Hz

2. Guaranteed operating range

Upper limit

Lower limit

Upper limit

Lower limit

Indoor

D.B. 35˚C, W.B. 22.5˚C

D.B. 19˚C, W.B. 15˚C

D.B. 28˚C

D.B. 17˚C

Outdoor

D.B. 46˚C

D.B. -5˚C

D.B. 24˚C, W.B. 18˚C

D.B. -11˚C, W.B. -12˚C

Cooling

Heating

w1 : ( ) Shows the total rating.

w2 : < > Shows the only booster heater rating.

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