Mitsubishi Electric TRANE TPKFYP006BM142B Operating manual

TECHNICAL & SERVICE MANUAL
Notes:
•This manual describes only
service data of the indoor
units.
R410A
Indoor unit
[Model Name]
TPKFYP006BM142B
April 2019
No. OCHT516
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
INDOOR UNIT
Model name
indication
CONTENTS
1. SAFETY PRECAUTION.......................... 2
2. PARTS NAMES AND FUNCTIONS........ 3
3. SPECIFICATION ................................... 10
4. OUTLINES AND DIMENSIONS............ 13
5. WIRING DIAGRAM............................... 14
6. REFRIGERANT SYSTEM DIAGRAM........15
7. MICROPROCESSOR CONTROL......... 16
8. TROUBLESHOOTING .......................... 22
9. DISASSEMBLY PROCEDURE ............. 29
PARTS CATALOG (OCBT516)

32 3
OCHT516
CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R410A
Charge refrigerant from liquid phase of gas
cylinder.
If the refrigerant is charged from gas phase, composition
change may occur in refrigerant and the efficiency will be
lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22, etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil, etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil, etc.
Use the following tools specifically designed for
use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera-
nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil, etc.
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping
contains a large amount of chlorine which may cause the
lubricant deterioration of the new unit.
Use “low residual oil piping”.
If there is a large amount of residual oil (hydraulic oil, etc.)
inside the piping and joints, deterioration of the lubricant
will result.
Store the piping indoors, and both ends of the
piping sealed until just before brazing.
(Leave elbow joints, etc. in their packaging.)
The refrigerant oil applied to flare and flange
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
Use the specified refrigerant only.
SAFETY PRECAUTION
1

3
OCHT516 3
2-1. Indoor unit
Filter
Grille
Louver
Air outlet
Air intake
Vane
2PARTS NAMES AND FUNCTIONS
2-2. Wired Remote Controller <TAR-40MAA> <TAC-YT53CRAU>
: Supported : Unsupported
Function TAR-40MAA TAC-YT53CRAU
Slim CITY MULTI
Body Product size H × W × D (mm) 120 × 120 × 14.5 120 × 70 × 14.5
LCD Full Dot LCD Partial Dot LCD
Backlight
Energy-saving Energy saving operation schedule
Automatic return to the preset temperature
Restriction Setting the temperature range restriction
Function* Operation lock function
Weekly timer
ON/OFF timer
High Power
Manual vane angle
Wired remote controller function
The functions which can be used are restricted according to each model.
*Some functions may not be available depending on model types.

4 55
OCHT516
2-3. Wired Remote Controller <TAR-40MAA>
Function buttons
MENU
ON
OFF
RETURN SELECT
HOLD
When the backlight is off, pressing any button turns the backlight on
and does not perform its function. (except for the [ON/OFF] button)
The functions of the function buttons change depending on the
screen.
Refer to the button function guide that appears at the bottom of
the LCD for the functions they serve on a given screen.
When the system is centrally controlled, the button function
guide that corresponds to the locked button will not appear.
Press to turn ON/OFF the indoor unit.
This lamp lights up in green while the unit is in operation. It blinks
while the remote controller is starting up or when there is an error.
1[ON/OFF] button 6ON/OFF lamp
Press to save the setting.
When the Main menu is displayed, pressing this button will
enable/disable the HOLD function.
Main display: Press to change the operation mode.
Menu screen: The button function varies with the screen.
2 [SELECT/HOLD] button
7 Function button [F1]
Press to return to the previous screen. Main display: Press to decrease temperature.
Main menu: Press to move the cursor left.
Menu screen: The button function varies with the screen.
3[RETURN] button 8Function button [F2]
4[MENU] button
9Function button [F3]
Press to bring up the Main menu.
Main display: Press to increase temperature.
Main menu: Press to move the cursor right.
Menu screen: The button function varies with the screen.
Operation settings will appear.
When the backlight is off, pressing any button turns the
backlight on and it will stay lit for a certain period of time de-
pending on the screen.
Main display: Press to change the fan speed.
Menu screen: The button function varies with the screen.
5Backlit LCD
0Function button [F4]
83
83
Fri
Room
Set temp.
Mode Temp. Fan
Cool Auto
Main Main menu
Energy saving
Main display:
Cursor
Operation
Vane·Louver·Vent. (Lossnay)
High power
Comfort
Main menuMain display
Menu screen
7 8 9 0
7 8 9 0
7 8 9 0
Function guide
Controller interface

55
OCHT516
The main display can be displayed in two different modes: “Full” and “Basic”. The initial setting is “Full”. To switch to the “Basic”
mode, change the setting on the Main display setting. (Refer to operation manual included with remote controller.)
<Full mode> <Basic mode>
All icons are displayed for explanation.
Most settings (except ON/OFF, mode, fan speed, temperature) can be made from the Main menu.
1Operation mode
2Preset temperature
3Clock
4Fan speed
Functions of the corresponding buttons appear here.
5Button function guide
Appears when the ON/OFF operation is centrally controlled.
Appears when the operation mode is centrally controlled.
Appears when the preset temperature is centrally controlled.
Appears when the lter reset function is centrally controlled.
Indicates when lter needs maintenance.
1Room temperature
Appears when the buttons are locked.
Appears when the Weekly timer is enabled.
Appears while the units are operated in the energy saving
mode. (Will not appear on some models of indoor units)
Appears when the built-in thermistor on the remote control-
ler is activated to monitor the room temperature (1).
appears when the thermistor on the indoor unit is acti-
vated to monitor the room temperature.
Appears when an energy saving operation is performed us-
ing a “3D i-see Sensor” function.
Indicates the louver setting.
Indicates the ventilation setting.
Appears when the preset temperature range is restricted.
Indicates the vane setting.
6
7
8
9
0
2
4
5
7
8
9
)
!
Fri
Mode Temp. Fan
Room
Cool Set temp. Auto
83
83
1
2
3
4
5
6
78
90
1
2 34 5 6 7 8
9
)
@
!
#
$
Display
Appears when the On/Off timer or Auto-off timer function is enabled.
3
appears when the timer is disabled by the centralized control system.
appears when the HOLD function is enable.
6
Appears while the outdoor units are operated in the silent mode.
@
Appears for a certain period of time when a centrally-con-
trolled item is operated.
#Centrally controlled
An check code appears during the preliminary error.
$Preliminary error display
Fri
Cool
Mode Temp. Fan
Set temp. Auto
$
83
5
4
3
2
1
#

6 77
OCHT516
Not all functions are available on all models of indoor units.
Energy saving
Main menu Press the MENU button.
Move the cursor to the desired item with the F1 and F2 buttons, and press the SELECT button.
Operation
Initial setting menu
Manual vane angle
ON/OFF timer
Auto return
Clock
Main/Sub
Temp. range
Auto-OFF timer
Schedule
Daylight saving time
Clock
Administrator password
Operation locked
3D i-see Sensor
High power
Vane · Louver · Vent. (Lossnay)
Comfort
Timer
Energy saving
Basic setting
Display setting
Operation setting
Restriction
Weekly timer
OU silent mode
Black and white inversion setting
Timer menu
Main display
Display details
Contrast • Brightness
Language selection
Auto mode
Setback mode
Continue to the next page.

77
OCHT516
Maintenance menu
Service menu
Drain pump test run
Serial No. input
Lossnay
Diagnosis
Initialize remote controller
Remote controller information
Initialize maintenance info.
Test run
Model name input
Function setting
Error history
Maintenance password
Dealer information input
Error information
Test run menu
Maintenance information
Filter information
Cleaning
Settings menu
Check menu
Other menu
Auto descending panel
Descending operation
Self check
Descending adjustment
Remote controller check
Continue from the previous page.
Not all functions are available on all models of indoor units.

8 99
OCHT516
Main menu list
Continue to the next page.
*1Clock setting is required.
*233.8°F (1°C) increments.
Main
menu Setting and display items Setting details
Operation Vane · Louver · Vent.
(Lossnay)
Use to set the vane angle.
• Select a desired vane setting from 5 different settings.
Use to turn ON/OFF the louver.
• Select a desired setting from "ON" and "OFF."
Use to set the amount of ventilation.
• Select a desired setting from "Off," "Low," and "High."
High power Use to reach the comfortable room temperature quickly.
• Units can be operated in the High-power mode for up to 30 minutes.
Comfort Manual
vane angle
Use to x each vane angle.
3D i-see Sensor Use to set the following functions for 3D i-see Sensor.
• Air distribution • Energy saving option • Seasonal airow
Timer Timer ON/OFF timer *1Use to set the operation ON/OFF times.
• Time can be set in 5-minute increments.
Auto-Off
timer
Use to set the Auto-Off time.
• Time can be set to a value from 30 to 240 in 10-minute increments.
Weekly timer *1, *2Use to set the weekly operation ON/OFF times.
• Up to 8 operation patterns can be set for each day.
(Not valid when the ON/OFF timer is enabled.)
OU silent mode *1Use to set the time periods in which priority is given to quiet operation of
outdoor units over temperature control. Set the Start/Stop times for each day
of the week.
•Select the desired silent level from "Normal," "Middle," and "Quiet."
Energy
saving
Restriction Temp. range *2Use to restrict the preset temperature range.
• Different temperature ranges can be set for different operation modes.
Operation lock Use to lock selected functions.
• The locked functions cannot be operated.
Energy
saving
Auto return *2Use to get the units to operate at the preset temperature after performing
energy saving operation for a specied time period.
• Time can be set to a value from 30 and 120 in 10-minute increments.
(This function will not be valid when the preset temperature ranges are restricted.)
Schedule *1Set the start/stop times to operate the units in the energy saving mode for
each day of the week, and set the energy saving rate.
• Up to 4 energy saving operation patterns can be set for each day.
• Time can be set in 5-minute increments.
• Energy saving rate can be set to a value from 0% or 50 to 90% in 10% increments.

99
OCHT516
Main
menu Setting and display items Setting details
Initial
setting
Basic
setting
Main/Sub When connecting 2 remote controllers, one of them needs to be designated as
a sub controller.
Clock Use to set the current time.
Daylight
saving time
Set the daylight saving time.
Administrator
password
The administrator password is required to make the settings for the following
items.
• Timer setting • Energy saving setting • Weekly timer setting
• Restriction setting • Outdoor unit silent mode setting • Night set back
Display
setting
Main display Use to switch between "Full" and "Basic" modes for the Main display.
• The initial setting is "Full."
Black and white
inversion setting
Use to invert the colors of the display, turning white background to black and
black characters to white.
Display details Make the settings for the remote controller related items as necessary.
Clock: The initial settings are "Yes" and "24h" format.
Temperature: Set either Celsius (°C) or Fahrenheit (°F).
Room temp. : Set Show or Hide.
Auto mode: Set the Auto mode display or Only Auto display.
Contrast •
Brightness
Use to adjust screen contrast and brightness.
Language
selection
Use to select the desired language.
Operation
setting
Auto mode Whether or not to use the Auto mode can be selected by using the button.
This setting is valid only when indoor units with the Auto mode function are
connected.
Setback mode Whether or not to use the Setback mode can be selected by using the button.
This setting is valid only when indoor units with the Setback mode function
are connected.
Mainte-
nance
Error information Use to check error information when an error occurs.
• Check code, error source, refrigerant address, unit model, manufacturing number,
contact information (dealer's phone number) can be displayed.
(The unit model, manufacturing number, and contact information need to be
registered in advance to be displayed.)
Filter information Use to check the lter status.
• The lter sign can be reset.
Cleaning Auto
descending
panel
Use to lift and lower the auto descending panel (Optional parts).
Service Test run Select "Test run" from the Service menu to bring up the Test run menu.
• Test run • Drain pump test run
Input maintenance Select "Input maintenance Info." from the Service menu to bring up the
Maintenance information screen.
The following settings can be made from the Maintenance Information screen.
• Model name input • Serial No. input • Dealer information input • Initialize
maintenance info.
Settings Function setting Make the settings for the indoor unit functions via the remote controller as
necessary.
LOSSNAY setting This setting is required only when the operation of CITY MULTI units is
interlocked with LOSSNAY units.
Check
Error history
Display the error history and execute "delete error history".
Diagnosis Self check: Error history of each unit can be checked via the remote controller.
Remote controller check: When the remote controller does not work properly, use
the remote controller checking function to troubleshoot the problem.
Other Maintenance
password
Use to change the maintenance password.
Initialize remote
controller
Use to initialize the remote controller to the factory shipment status.
remote controller
information
Use to display the remote controller model name, software version, and serial
number.

1110 11
OCHT516
3SPECIFICATION
3-1. Specications
Service Ref. TPKFYP006BM142B
Power source 1-phase 208/230V 60Hz
Cooling capacity *1 kW 1.8
(Nominal) *1 Btu/h 6,000
Power input kW 0.03
Current input A 0.15
Heating capacity *2 kW 2.0
(Nominal) *2 Btu/h 6,700
Power input kW 0.03
Current input A 0.15
External nish Plastic, MUNSELL (1.0Y 9.2/0.2)
External dimension
H × W × D
in 11-5/8 × 32-1/8 × 8-7/8
mm 295 × 815 × 225
Net weight lb (kg) 22 (10)
Heat exchanger Cross Fin (Aluminum n and copper tube)
FAN Type × Quantity Line ow fan × 1
External static press. Pa 0
mmH2O 0
Motor type 1-phase induction motor
Motor output kW 0.008
Driving mechanism Direct-driven by motor
Airow rate
(Low-Mid2-Mid1-High)
m³/min 4.9 - 5.2 - 5.6 - 5.9
L/s 82 - 87 - 93 - 98
cfm 170 - 180 - 200 - 210
Noise level (Low-Mid2-Mid1-High)
(measured in anechoic room) dB <A> 32 - 33 - 35 -36
Insulation material Polyethylene sheet
Air lter PP honeycomb
Protection device Fuse
Refrigerant control device LEV
Connectable outdoor unit R410A CITY MULTI
Diameter of
refrigerant pipe
Liquid (R410A) in (mm) 1/4 (6.35) Flare
Gas (R410A) in (mm) 1/2 (12.7) Flare
Field drain pipe size in (mm) I.D. 5/8 (16)
Standard
attachment
Document Installation Manual, Installation Book
Accessory MA remote controller cable
Optional parts External heater adapter PAC-SA88HA-E
Remarks Installation Details on foundation work, insulation work, electrical wiring, power source switch, and
other items shall be referred to the Installation Manual.
Note: *1. Nominal cooling conditions *2. Nominal heating conditions Unit converter
Indoor: 80°F D.B./67°F W.B. (26.7°C D.B./19.4°C W.B.) 70°F D.B(21.1°C D.B.) kcal/h = kW × 860
Btu/h = KW × 3,412
cfm = m3/min × 35.31
Ib = kg/0.4536
*Above specication data is subject
to rounding variation.
Outdoor: 95°F D.B. (35°C D.B.) 47°F D.B./43°F D.B. (8.3°C D.B./6.1°C D.B.)
Pipe length: 25ft (7.6 m) 25ft (7.6 m)
Level difference: 0 ft (0 m) 0 ft (0 m)
* Due to continuing improvement, above specication may be subject to change without notice.