
[Contents]
1. Overview............................................................................................................................................................................................................................1-1
1.1. What is the circular arc tracking function?............................................................................................................................................1-1
1.2. System that can achieve ................................................................................................................................................................................1-2
1.3. The terminology explanation ........................................................................................................................................................................1-5
2. System Configuration .................................................................................................................................................................................................2-6
2.1. Components..........................................................................................................................................................................................................2-6
2.1.1. Robot controller enclosure products..............................................................................................................................................2-6
2.1.2. Devices Provided by Customers......................................................................................................................................................2-6
2.2. Example of System Configuration.............................................................................................................................................................2-8
2.2.1. Configuration Example of Q type.....................................................................................................................................................2-8
2.2.2. Configuration Example of D type.....................................................................................................................................................2-8
3. Specification ....................................................................................................................................................................................................................3-9
3.1. Circular arc tracking Specifications ..........................................................................................................................................................3-9
3.1.1. Q type .............................................................................................................................................................................................................3-9
3.1.2. D type .......................................................................................................................................................................................................... 3-10
3.2. Q173DPX(manual pulser input) unit specification......................................................................................................................... 3-11
4. Operation Procedure................................................................................................................................................................................................ 4-17
5. Preparations and Connection of Equipment ............................................................................................................................................... 5-18
5.1. Connection of Equipment [Q type] ....................................................................................................................................................... 5-18
5.1.1. Connection of Unit ................................................................................................................................................................................ 5-18
5.1.2. Connection with encoder and encoder cable......................................................................................................................... 5-18
5.1.3. Connection of photoelectronic Sensor....................................................................................................................................... 5-20
5.2. Connection of Equipment [D type]........................................................................................................................................................ 5-21
5.2.1. Connection with encoder and encoder cable......................................................................................................................... 5-21
5.2.2. Installation of encoder cable ........................................................................................................................................................... 5-24
5.2.3. Connection of photoelectronic Sensor....................................................................................................................................... 5-25
5.3. Installation of an encoder............................................................................................................................................................................ 5-26
5.4. Measures against the noise....................................................................................................................................................................... 5-27
6. Parameter Setting...................................................................................................................................................................................................... 6-28
6.1. Tracking Parameter Setting....................................................................................................................................................................... 6-28
6.1.1. Sequencer CPU Parameter Setting [Q type]........................................................................................................................ 6-28
6.1.2. Robot Parameter Setting................................................................................................................................................................... 6-31
6.1.3. Example of three robots’ CPU sharing one Q173DPX [Q type]................................................................................. 6-35
6.2. Operation Parameters................................................................................................................................................................................... 6-40
6.3. Dedicated Input/Output Parameters...................................................................................................................................................... 6-41
7. Installation of a sample robot program........................................................................................................................................................... 7-42
8. Teaching Operation(“A1” Program) ................................................................................................................................................................. 8-43
8.1. Preliminary preparations.............................................................................................................................................................................. 8-43
8.1.1. Setting of tool length............................................................................................................................................................................ 8-43
8.1.2. Confirm the encoder value............................................................................................................................................................... 8-44
8.1.3. Knowledge about work....................................................................................................................................................................... 8-46
8.2. Operation procedure...................................................................................................................................................................................... 8-47
8.3. What to confirm ................................................................................................................................................................................................ 8-55
8.4. When multiple conveyers and turntables are used....................................................................................................................... 8-56
9. Setting of an operating condition and operations check (“1“Program)......................................................................................... 9-57
9.1. Variable for operating conditions ............................................................................................................................................................ 9-57
9.2. Automatic operation ....................................................................................................................................................................................... 9-58
9.3. Adjustment of the follow position ............................................................................................................................................................ 9-60
9.4. Adjustment of operating conditions........................................................................................................................................................ 9-62
9.5. Adjustment of Tracking starting possible area................................................................................................................................. 9-64
9.6. Occurrence of error ........................................................................................................................................................................................ 9-66
10. Maintenance of robot program ....................................................................................................................................................................10-67
10.1. MELFA-BASIC V Instructions.................................................................................................................................................................10-67
10.1.1. List of Instructions...............................................................................................................................................................................10-67
10.1.2. List of Robot Status Variables......................................................................................................................................................10-67