Mitsubishi Electric DeviceNet FR-E5ND User manual

MITSUBISHI
TRANSISTORIZED INVERTER
-INSTRUCTION MANUAL-
DeviceNetTM Option
FR-E5ND
MITSUBISHI
ELECTRIC

A-1
Thank you for choosing the Mitsubishi transistorized inverter option unit.
This instruction manual gives handling information and precautions for use of this product. Incorrect handling might cause an
unexpected fault. Before using the equipment, please read this manual carefully to use it to its optimum.
Please forward this manual to the end user.
Safety Instructions
Do not attempt to install, operate, maintain or inspect this product untilyou have read through this instruction manual and
appended documents carefully and can use the equipment correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and instructions.
In this manual, the safety instruction levels are classified into “WARNING” and “CAUTION”.
WARNING!Denotes that incorrect handling may cause hazardous conditions, resulting in death or severe
injury.
!CAUTION Denotes that incorrect handling may cause hazardous conditions, resulting in medium or slight
injury, or may cause physical damage only.
Note that even the CAUTION level may lead to a serious consequence under some circumstances. Please follow the
instructions of both levels as they are important to personnel safety.

A-2
SAFETY INSTRUCTIONS
1.Electric Shock Prevention
!WARNING
lWhile power is on or when the inverter is running, do not open the front cover. You may get an electric shock.
lDo not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage terminals
and charging part and get an electric shock.
lIf power is off, do not remove the front cover except for wiring or periodic inspection. You may access the charged
inverter circuits and get an electric shock.
lBefore starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for no residual voltage
with a meter etc.
lAny person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.
lAlways install the option unit before wiring. Otherwise, you may get an electric shock or be injured.
lOperate the switches with dry hands to prevent an electric shock.
lDo not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise, you may get an electric
shock.
2.Injury Prevention
!CAUTION
lApply only the voltage specified in the instruction manual to each terminal to prevent damage, etc.
lEnsure that the cables are connected to the correct terminals.
Otherwise, damage, etc. may occur.
lAlways make sure that polarity is correct to prevent damage, etc.
lWhile power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.

A-3
3.Additional instructions
Also note the following points to prevent an accidental failure, injury, electric shock, etc.:
(1) Transportation and installation
!CAUTION
lDo not install or operate the option unit if it is damaged or has parts missing.
lDo not stand or rest heavy objects on the product.
lCheck that the mounting orientation is correct.
lPrevent screws, metal fragments, conductive bodies, oil or other flammable substance from entering the inverter.
(2) Test operation and adjustment
!CAUTION
lBefore starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make
unexpected motions.
(3) Usage
!WARNING
lDo not modify the equipment.

A-4
!CAUTION
lWhen parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set the
required parameters before starting operation.
lFor prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static
electricity from your body.
(4) Maintenance, inspection and parts replacement
!CAUTION
lDo not test the equipment with a megger (measure insulation resistance).
(5) Disposal
!CAUTION
lDispose of this product as general industrial waste.
(6) General instruction
All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-depth
description. Before starting operation of the product, always return the covers and guards into original positions as
specified and operate the equipment in accordance with the manual.

CONTENTS
1. PRE-OPERATION INSTRUCTIONS 1
1.1 Unpacking and Product Confirmation  1
1.2 Packing Confirmation  1
1.3 Structure  2
1.4 General Introduction  3
2. INSTALLATION 4
2.1 Pre-Installation Instructions  4
2.2 Installation Procedure  5
2.3 Pre Network Connection Procedure  7
2.4 Connection to Network  9
2.5 Changing Node Addresses  10
2.6 LED Status Indicator 11
3. GETTING STARTED 13
3.1 Introduction 13
3.2 Basic Configuration 14
3.3 Loss of Communications  15
4. OPERATION 17
4.1 Operation Modes 17
4.2 Operation Mode Selection18

4.3 Functions Available in Operation Modes 19
4.4 Input from DeviceNet to inverter 20
4.5 Output from Inverter to DeviceNet  21
4.6 Operation on Alarm Occurrence 22
4.7 Inverter Reset 23
4.8 Setting Frequency (f) Value 23
4.9 Parameter Clear (Pr Clr) Commands 23
4.10 Control Input Commands  23
5. FR-E5ND SPECIFIC PARAMETERS 24
5.1 Pr. 345 to Pr. 348 24
5.2 Other Option-Specific Parameters 27
6. OBJECT MAP 29
6.1 Class 0x01 - Identity Object 29
6.2 Class 0x03 - DeviceNet Object 30
6.3 Class 0x04 - Assembly Object 31
6.4 Class 0x05 - DeviceNet Connection Object  41
6.5 Class 0x28 - Motor Data Object  48
6.6 Class 0x29 - Control Supervisor Object 49
6.7 Class 0x2A - AC Drive Object 50
6.8 Class 0x66 - E500 Extended Object I  53

6.9 Class 0x67 - E500 Extended Object II 60
6.10 Response Timing 62
6.11 Recommendation For Software Developers  63
7. E500 PARAMETERS 64
8. TROUBLESHOOTING 73
8.1 Inspecting the Display On Parameter Unit and LED2 (MNS) Status LED On the E5ND 73
9. SPECIFICATIONS 74
Appendix 1 Electronic Data Sheet 75

-MEMO-

1. PRE-OPERATION INSTRUCTIONS
PRE-OPERATION INSTRUCTIONS
1
1.1 Unpacking and Product Confirmation
Take the option unit cut of the package, check the unit name, and confirm that the product is as you ordered and intact.
1.2 Packing Confirmation
Make sure that the package includes the following accessories:
EInstruction manual ...............................1
EMounting screws M3 ×6 .....................2
ESeal......................................................1

PRE-OPERATION INSTRUCTIONS
2
1.3 Structure
Mounting hole
Mounting hole
ConnectorDeviceNet connector
LED2: Status LED (MNS)
SW3: Station number switch (×1)
SW2: Station number switch (×10)
SH
C+
C-
V-
V+

PRE-OPERATION INSTRUCTIONS
3
1.4 General introduction
1.4.1 General
The purpose of this manual is to provide general information, installation, and operation procedures for the FR-E5ND
DeviceNet option, used with the FR-E520S-EC/CH and the FR-E540 (all versions) series inverters.
Read this manual completely before installing, operating or servicing the option unit.
This manual is intended for use by qualified personnel.
Installation should only be performed by qualified personnel. You must be able to operate and program serial devices to use
the equipment.
This option allows the inverter to be connected to a network adhering to the DeviceNet communications protocol.
Illustrations provided in this manual may have covers or safety guards re-moved to provide a clear view. Before starting
operation of the product be sure to install covers and guards into the original position.
The following is a list of important features of the option unit
EData Rates of 125K baud, 250K baud, and 500K baud.
EUp to 64 stations supported on a single network
EAbility to add or remove stations without disrupting network operation.
ENetwork access to all inverter parameters, Start/Stop commands, and monitor data.
1.4.2 Description
The FR-E5ND option unit consists of a single circuit board as shown in section 1.3.
The option unit is mounted into the option slot of the inverter. Two station switches allow the assigning of station numbers
from 0 to 63 (SW2 and SW3). An LED status light (LED2) mounted next to the DeviceNet connector provides status
information on the communication link.

2. INSTALLATION
INSTALLATION
4
Installation requires the removal of the inverter cover. The inverter top cover must be removed to install the option unit. After
installation, the top cover should be reinstalled and connection to the DeviceNet bus is completed through a connector
accessible through the lower connector port on the inverter unit.
!WARNING
!Cover removal can expose charged components. Be sure the proper procedures are followed when
removing the cover.
Remove cover following the procedure in the inverter manual.
2.1 Pre-Installation checks
Verify that the following included
components are supplied 1. FR-E5ND option unit 2. Two mounting screws M3 x 6
3. Instruction manual
Verify the inverter type This option unit is designed to work with the FR-E520S-EC/CH series and FR-
E540 (all versions) series inverters.
Do not attempt to use this option unit with any other inverter models. These
models use a different connector and if the user forces the connector the
inverter may be damaged.
Ensure that the inverter input power
is turned off The inverter and/or the option unit may be damaged if installed with power on. The inverter performs an initialization procedure at power on which includes
checking the option port. Adding the option later will cause a hardware
conflict, resulting in an option error.
Also, this may damage the inverter or the option unit.

INSTALLATION
5
2.2 Installation Procedure
Mounting Option Unit In Inverter Option Slot.
1. Verify that power has been turned off and that the inverter top cover has been removed.
2. Using the two mounting holes for alignment reference, carefully insert the option unit connector into the inverter connector
and firmly push the unit into place.
NOTE:If screw holes in option unit do not line up with the inverter mounting holes, check that the connector has been
correctly fitted.
3. Secure the option unit to the inverter with the two mounting screws.
4. The option unit is now mechanically installed.
Constructing DeviceNet Drop Cable
A DeviceNet drop cable (see the following diagram) is used to connect the FR-E5ND option unit to the DeviceNet network.
The drop cable consists of an ODVA approved “Thin” cable as well as an ODVA approved 5-pin connector that mates with
the FR-E5ND DeviceNet option connector. Another connector compatible with the network trunk cable must also be selected
by the user/installer.
NOTE:Only “Thin” type cable should be used.

INSTALLATION
6
Recommended parts are:
DeviceNet Thin Cable: Belden part number 3084A or equivalent.
5-Pin Connector for FR-E5ND: Phoenix Contact part number MVSTBW2.5/5-ST-5.08-AU.
DeviceNet Option Connector for FR-E5ND
DeviceNet Thin
Drop Cable
To Network
Trunk Cable
The DeviceNet option connector pin out connections are shown in the below diagram.
The function for each pin is listed in the below table.
V- C- SH C+ V+
DeviceNet Thin
Drop Cable
DeviceNet Option Connector
for FR-E5ND

INSTALLATION
7
Pin No. Terminal name Color Signal name
1 V- Black V-
2 C- Blue CAN-
3 SH Bare Shield
4 C+ White CAN+
5V+RedV+
1. Strip the insulation and shielding back 3.5 to 4cm {approximately 1.5 inches} on the free wire end of the drop cable to
expose the four colored signal wires and the silver shield wire.
2. Strip the insulation back about 6 mm {0.25 inches} on the signal wires.
3. Tin the end of the shield wire to prevent it from fraying if necessary.
4. Attach the connector to the DeviceNet cable as follows:
a. Using a flathead screwdriver (3.75 mm maximum width), insert the screwdriver into the upper holes of the connector
plug (as shown in the previous diagram) to open the clamps in the lower holes to allow wires to be inserted.
b. Install the signal wires into the Phoenix contact connector plug as shown in the previous diagram. Be sure to match the
wire colors to the correct pins as shown in the previous table.
c. After all wires are properly inserted, turn the holding screws (as shown in the previous diagram) clockwise to securely
clamp the wires. When properly tightened the wires should not be able to be pulled out.
2.3 Pre Network Connection Procedure
NOTE:Each Device on the network must be assigned a unique station number between the values of 0 to 63
1. Set the two Stationnumber switches (these are shown in the diagram in Section 1.3) for a address between0 and 63. Any
number out of the range of 0 to 63 is automatically changed to 63 by the option unit software.

INSTALLATION
8
2. Be sure that the FR-E5ND option unit is correctly inserted into the inverter and the option unit connector is fully and firmly
in position before proceeding.
3. Remove the option data port insert (see the following diagram) from the inverter cover.
4. Reinstall the inverter cover making sure that option data port opening is aligned with the DeviceNet connector.
5. Connect the DeviceNet thin drop cable to the inverter by inserting the 5-pin connector through the data port opening, into
the DeviceNet standard socket on the option unit.
Apply the
seal
Indicator
LED
FR-E5ND plugged-in status
Accessory screw (2pcs.)
Wiring port cover
for option
Terminal block
DeviceNet unit
(FR-E5ND)
Inboad option
mounting
position
Connector for
connection of
inboad option

INSTALLATION
9
2.4 Connection to Network
At this point the option unit should be installed in the inverter, the address switches properly set, the cable constructed and
the connector connected to the option unit through the option data port.
!CAUTION
!Do not connect cable to the network until told to do so.
1. Check that the inverter power is off.
2. Make sure that a terminating resistor is installed across each end (CAN(+) and CAN(-)) of the trunk cable, as shown inthe
following diagram.
These resistors must meet the following requirements:
a) R = 121 ohms
b) 1 % metal film
c) 0.25 Watts
3. Connect the cable to the network as follows:
a) If the trunk connector is a DeviceNet sanctioned pluggable or sealed connector, the connection to the active network
can be made at any time whether inverter is on or off. The option unit automatically detects when the connection is
completed.
b) If connecting to the network with free wires, power to the network and inverter should be shut off as a safety precaution
in case two or more signal wires are accidentally shorted together.
4. Check that all connections are completed and all necessary wires not associated with DeviceNet are connected to the
inverter unit as needed.
5. It is now safe to apply power to the inverter and run it in the PU or external mode.

INSTALLATION
10
Trunk Cable Stub Containing
Terminating Resistor
(121Ohms)
Drop
Cable
2.5 Changing Node Addresses
NOTE:The state of the address switches is sampled once at power on.
Changing the address later on will have no effect and the software will keep the number read at power on.
To change the address switches follow the below procedure:
1. Turn power off.
2. Disconnect drop cable from option unit.
3. Remove inverter cover.
4. Set address switches for desired address. (SW2 is the 10 times setting, SW3 is the 1 times setting.)

INSTALLATION
11
5. Reinstall inverter cover.
6. Reconnect drop cable to inverter option unit.
7. Turn power on.
NOTE:Do not set the Node address (station number) to 64 or greater.
2.6 LED Status Indicator
The LED Status indicator labeled LED2 (MNS) (see Section 1.3) provides information on the status of operation as shown in
the following table. The indicator has five states, Off, Blinking Green, Steady Green, Blinking Red, and Steady Red.
After connecting the drop cable to the trunk of the active network, observe the condition of the Status LED (LED2 (MNS)).
The option unit uses the Combined Module/Network status LED scheme described in the DeviceNet communications
standard.
STATUS LED (LED2 (MNS))
CONDITION STATE OF SYSTEM NOTE
Off Inverter power off
Network and inverter power on Turn inverter power on, the option unit will then complete a duplicate station number test.
Blinking Green Network and inverter power on
Connection not yet established
by host
The option unit has powered up successfully and
determined that its station number does not conflict with
other stations.
However, a host has not yet established a
communications link.
Steady Green Network and inverter power on
Connection established by host A master device on the Network has designated the device for communications.
The LED holds this state also during communications.