Mitsubishi Electric FR-CS82S-025 User manual

INVERTER
MITSUBISHI ELECTRI
C
INDUSTRIAL AUTOMATION
Art.No. 573556
13082020
Version B Version check
FREQROL-CS80
INSTRUCTION MANUAL
(DETAILED)
FR-CS84-012 to 295
FR-CS82S-025 to 100

1
CONTENTS
Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Chapter 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.1 Product checking and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.2 Component names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3 About the related manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chapter 2 INSTALLATION AND WIRING . . . . . . . . . . . . . . . . . . . 16
2.1 Peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.1 Inverter and peripheral devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.2 Peripheral devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2 Removal and reinstallation of the wiring cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 Installation of the inverter and enclosure design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3.1 Inverter installation environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3.2 Amount of heat generated by the inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.3.3 Cooling system types for inverter enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.3.4 Inverter installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4 Terminal connection diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.5 Main circuit terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.5.1 Details on the main circuit terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.5.2 Terminal layout of the main circuit terminals, wiring of power supply and the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.5.3 Applicable cables and wiring length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.5.4 Earthing (grounding) precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.6 Control circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.6.1 Details on the control circuit terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.6.2 Control logic (sink/source) change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
2.6.3 Wiring of control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.6.4 Wiring precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2.7 Communication connectors and terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.7.1 PU connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.8 Connection of stand-alone option units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.8.1 Connection of the brake unit (FR-BU2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.8.2 Connection of the high power factor converter (FR-HC2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.8.3 Connection of the power regeneration common converter (FR-CV). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Chapter 3 PRECAUTIONS FOR USE OF THE INVERTER . . . . . 48
3.1 Electro-magnetic interference (EMI) and leakage currents . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2
3.1.1 Leakage currents and countermeasures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.1.2 Countermeasures against inverter-generated EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2 Power supply harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
3.2.1 Power supply harmonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.2.2 Harmonic suppression guidelines in Japan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.3 Installation of a reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.4 Power shutdown and magnetic contactor (MC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
3.5 Countermeasures against deterioration of the 400 V class motor insulation . . . . . . . . . . . . . .59
3.6 Checklist before starting operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
3.7 Failsafe system which uses the inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Chapter 4 BASIC OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.1 Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
4.1.1 Components of the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.1.2 Basic operation of the operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.1.3 Digital characters and their corresponding printed equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.1.4 Changing the parameter setting value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.2 Monitoring the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
4.2.1 Monitoring of output current or output voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Chapter 5 PARAMETERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.1 Parameter list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
5.1.1 Parameter list (by parameter number) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.1.2 Use of a function group number for the identification of parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.1.3 Parameter list (by function group number) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.2 Control method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
5.3 (E) Environment setting parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
5.3.1 Reset selection / Disconnected PU detection / PU stop selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.3.2 PU display language selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.3.3 Beep control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5.3.4 PU contrast adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.3.5 RUN key rotation direction selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.3.6 Frequency easy setting function selection/ key lock function selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
5.3.7 Parameter write selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.3.8 Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
5.3.9 PWM carrier frequency and Soft-PWM control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
5.4 (F) Setting of acceleration/deceleration time and acceleration/deceleration pattern . . . . . . . .93
5.4.1 Setting the acceleration and deceleration time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.4.2 Acceleration/deceleration pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
5.4.3 Remote setting function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3
CONTENTS
5.4.4 Starting frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
5.5 (D) Operation command and frequency command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.5.1 Operation mode selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
5.5.2 Startup of the inverter in the Network operation mode at power-ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
5.5.3 Command interface/source for start command and frequency command during communication operation . . . . . . . . . . 105
5.5.4 Reverse rotation prevention selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.5.5 JOG operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5.5.6 Operation by multi-speed setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
5.6 (H) Protective function parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
5.6.1 Motor overheat protection (electronic thermal O/L relay) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
5.6.2 Earth (ground) fault detection at start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
5.6.3 Inverter output fault detection enable/disable selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
5.6.4 Undervoltage detection enable/disable selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
5.6.5 I/O phase loss protection selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
5.6.6 Retry function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
5.6.7 Limiting the output frequency (maximum/minimum frequency). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
5.6.8 Avoiding machine resonance points (frequency jump) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
5.6.9 Stall prevention operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
5.7 (M) Item and output signal for monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.7.1 Monitor item selection on operation panel or via communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5.7.2 Output terminal function selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
5.7.3 Output frequency detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.7.4 Output current detection function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.8 (T) Multi-function input terminal parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
5.8.1 Analog input selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
5.8.2 Response level of analog input and noise elimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
5.8.3 Frequency setting voltage (current) bias and gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
5.8.4 Checking of current input on analog input terminal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5.8.5 Input terminal function selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
5.8.6 Inverter output shutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
5.8.7 Start signal operation selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
5.9 (C) Motor constant parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
5.9.1 Applied motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
5.9.2 Offline auto tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
5.10 (A) Application parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
5.10.1 Traverse function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
5.10.2 PID control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
5.10.3 Automatic restart after instantaneous power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
5.10.4 Power failure time deceleration-to-stop function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
5.11 (N) Communication operation parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
5.11.1 Wiring and configuration of PU connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
5.11.2 Initial setting of operation via communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
5.11.3 Initial settings and specifications of RS-485 communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
5.11.4 Mitsubishi inverter protocol (computer link communication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
5.11.5 MODBUS RTU communication specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
5.12 (G) Control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
5.12.1 Manual torque boost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
5.12.2 Base frequency voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
5.12.3 Energy saving control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
5.12.4 Adjustable 3 points V/F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
5.12.5 DC injection brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
5.12.6 Stop selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

4
5.12.7 Regeneration avoidance function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
5.12.8 Increased magnetic excitation deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
5.12.9 Slip compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
5.13 Parameter clear / All parameter clear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .203
5.14 Checking parameters changed from their initial values (initial value change list) . . . . . . . . .204
Chapter 6 PROTECTIVE FUNCTIONS. . . . . . . . . . . . . . . . . . . . 206
6.1 Inverter fault and indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
6.2 Reset method for the protective functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
6.3 Check and clear of the fault history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .208
6.4 List of fault indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210
6.5 Causes and corrective actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
6.6 Check first when you have a trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .219
6.6.1 Motor does not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
6.6.2 Motor or machine is making abnormal acoustic noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
6.6.3 Motor generates heat abnormally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
6.6.4 Motor rotates in the opposite direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
6.6.5 Speed greatly differs from the setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
6.6.6 Acceleration/deceleration is not smooth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
6.6.7 Speed varies during operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
6.6.8 Operation mode is not changed properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
6.6.9 The motor current is too large. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
6.6.10 Speed does not accelerate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
6.6.11 Unable to write parameter setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
Chapter 7 PRECAUTIONS FOR MAINTENANCE AND
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
7.1 Inspection item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
7.1.1 Daily inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
7.1.2 Periodic inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
7.1.3 Daily and periodic inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
7.1.4 Checking the inverter and converter modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
7.1.5 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
7.1.6 Lifespan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
7.2 Measurement of main circuit voltages, currents, and powers . . . . . . . . . . . . . . . . . . . . . . . .232
7.2.1 Measurement of powers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
7.2.2 Measurement of voltages and use of PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
7.2.3 Measurement of currents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
7.2.4 Use of CT and transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
7.2.5 Measurement of inverter input power factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
7.2.6 Measurement of converter output voltage (between terminals P and N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
7.2.7 Insulation resistance test using megger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
7.2.8 Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

5
CONTENTS
Chapter 8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
8.1 Inverter rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
8.2 Common specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
8.3 Outline dimension drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
8.3.1 Inverter outline dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

6
Safety instructions
Thank you for choosing Mitsubishi Electric inverter.
This Instruction Manual (Detailed) provides detailed instructions for advanced settings of the FREQROL-CS80 series inverters.
Incorrect handling might cause an unexpected fault. Before using this product, carefully read this Instruction Manual (Detailed)
and the printed instructions supplied with this product to ensure proper use of this product.
Do not attempt to install, operate, maintain or inspect this product until you have read the Instruction Manuals and appended
documents carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and
instructions.
Installation, operation, maintenance and inspection must be performed by qualified personnel. Here, qualified personnel means
a person who meets all the following conditions:
• A person who possesses a certification in regard with electric appliance handling, or person took a proper engineering
training. Such training may be available at your local Mitsubishi Electric office. Contact your local sales office for schedules
and locations.
• A person who can access operating manuals for the protective devices (for example, light curtain) connected to the safety
control system, or a person who has read these manuals thoroughly and familiarized himself/herself with the protective
devices.
In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Note that even the level may lead to a serious consequence depending on conditions. Be sure to follow
the instructions of both levels as they are critical to personnel safety.
WARNING
CAUTION
Incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Incorrect handling may cause hazardous conditions, resulting in medium or slight injury,
or may cause only material damage.

7
Electric shock prevention
Fire prevention
Injury prevention
WARNING
Do not remove the front cover or the wiring cover while the inverter power is ON, and do not run the inverter with the
front cover or the wiring cover removed as the exposed high voltage terminals or the charging part of the circuitry can
be touched. Otherwise you may get an electric shock.
Even if power is OFF, do not remove the front cover except for wiring or periodic inspection as the inside of the inverter
is charged. Otherwise you may get an electric shock.
Before wiring or inspection, check that the LED display of the operation panel is OFF. Any person who is involved in
wiring or inspection shall wait for 10 minutes or longer after the power supply has been cut off, and check that there are
no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF,
and it is dangerous.
The inverter must be earthed (grounded). Earthing (grounding) must conform to the requirements of national and local
safety regulations and electrical code (NEC section 250, IEC 61140 class 1 and other applicable standards). A neutral-
point earthed (grounded) power supply must be used to be compliant with EN standard.
Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.
The product body must be installed before wiring. Otherwise you may get an electric shock or be injured.
Key operations must be performed with dry hands to prevent an electric shock. Otherwise you may get an electric shock.
Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise you may get an electric
shock.
Do not touch the printed circuit board or handle the cables with wet hands. Otherwise you may get an electric shock.
CAUTION
The inverter must be installed on a nonflammable wall without any through holes so that nobody touches the heatsink,
etc. on the rear side of the inverter. Installing it on or near flammable material may cause a fire.
If the inverter has become faulty, the inverter power must be switched OFF. A continuous flow of large current may cause
a fire.
Do not connect a resistor directly to the DC terminals P/+ and N/-. Doing so could cause a fire.
Be sure to perform daily and periodic inspections as specified in the Instruction Manual. If this product is used without
any inspection, a burst, breakage, or a fire may occur.
CAUTION
The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise burst, damage, etc. may
occur.
The cables must be connected to the correct terminals. Otherwise burst, damage, etc. may occur.
The polarity (+ and -) must be correct. Otherwise burst, damage, etc. may occur.
While power is ON or for some time after power-OFF, do not touch the inverter as it will be extremely hot. Touching these
devices may cause a burn.

8
Additional instructions
The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury,
or an electric shock.
*1 40 to 50°C (non-freezing) at the rated current reduced by 15%.
CAUTION
Transportation and installing
Any person who is opening a package using a sharp object, such as a knife or cutter, must wear gloves to prevent injuries
caused by the edge of the sharp object.
The product must be transported in correct method that corresponds to the weight. Failure to do so may lead to injuries.
Do not stand or place any heavy object on the product.
Do not stack the boxes containing products higher than the number recommended.
When carrying the product, do not hold it by the front cover. Doing so may cause a fall or failure of the product.
During installation, caution must be taken not to drop the inverter as doing so may cause injuries.
The product must be installed on the surface that withstands the weight of the product.
Do not install the product on a hot surface.
The installing orientation of the inverter must be correct.
The inverter must be installed on a strong surface securely with screws so that it does not drop.
Do not install or operate the inverter if it is damaged or has parts missing.
Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or
other flammable substance such as oil.
As the inverter is a precision instrument, do not drop or subject it to impact.
The surrounding air temperature must be between -10 and +40°C*1 (non-freezing). Otherwise the inverter may be
damaged.
The ambient humidity must be 95% RH or less (non-condensing) for the inverter. Otherwise the inverter may be
damaged. (Refer to page 23 for details.)
The temporary storage temperature (applicable to a short limited time such as a transportation time) must be between -
20 and +65°C. Otherwise the inverter may be damaged.
The inverter must be used indoors (without corrosive gas, flammable gas, oil mist, dust and dirt). Otherwise the inverter
may be damaged.
The inverter must be used at an altitude of 2500 m or less, with 5.9 m/s2or less vibration at 10 to 55 Hz (directions of X,
Y, Z axes). Otherwise the inverter may be damaged. (For the installation at an altitude above 1000 m, consider a 3%
reduction in the rated current per 500 m increase in altitude. Refer to page 23 for details.)
If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.), included in fumigants to sterilize or disinfect wooden
packages, infiltrate into the product, the product may be damaged. Prevent residual fumigant components from being
infiltrated into the product when packaging, or use an alternative sterilization or disinfection method (heat disinfection,
etc.). Note that sterilization of disinfection of wooden package should be performed before packing the product.
Wiring
Do not install a power factor correction capacitor, surge absorber, or radio noise filter on the inverter's output side. These
devices on the inverter output side may be overheated or burn out.
The output of the inverter (output terminals U, V, W) must be correctly connected to a motor. Otherwise the motor rotates
inversely.
Test operation
Before starting the test operation, confirm or adjust the parameter settings. A failure to do so may cause some machines
to make unexpected motions.

9
WARNING
Usage
Any person must stay away from the motor or machinery when the retry function or the automatic restart after
instantaneous power failure function is set in the inverter as the motor or the machine will restart suddenly after an
inverter fault or instantaneous power failure.
It may happen depending on the inverter's function settings that the inverter does not stop its output even when the
STOP/RESET key on the operation panel is pressed. To prepare for it, provide a separate circuit and switch (to turn the
inverter power OFF, or apply a mechanical brake, etc.) for an emergency stop.
Be sure to turn OFF the start (STF/STR) signal before clearing the fault as the inverter will restart the motor suddenly
after a fault clear.
Use only a three-phase induction motor as a load on this product. Connection of any other electrical equipment to the
inverter output may damage the equipment.
Do not modify the product.
Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure
or damage of the product.
CAUTION
Usage
The electronic thermal O/L relay function may not be enough for protection of a motor from overheating. It is
recommended to install an external thermal relay for overheat protection.
Do not use a magnetic contactor on the inverter input side for frequent starting/stopping of the inverter. Otherwise the
life of the inverter decreases.
Use a noise filter or other means to minimize the electromagnetic interference with other electronic equipment used
nearby the inverter.
Appropriate measures must be taken to suppress harmonics. Otherwise harmonics in power systems generated from
the inverter may heat/damage a power factor correction capacitor or a generator.
For a 400 V class motor driven by the inverter, use an insulation-enhanced motor, or take measures to suppress surge
voltage. Otherwise surge voltage attributable to the line constants may occur at the motor terminals, deteriorating the
insulation of the motor.
As all parameters return to their initial values after the Parameter clear or All parameter clear is performed, the needed
parameters for the inverter operation must be set again before the operation is started.
The inverter can be easily set for high-speed operation. Therefore, consider all things related to the operation such as
the performance of a motor and equipment in a system before the setting change.
Before running an inverter which have been stored and not been operated for a long period, perform an inspection and
a test operation.
To avoid damage to the product due to static electricity, static electricity in your body must be discharged before you
touch the product.
Emergency stop
A safety backup such as an emergency brake must be provided for devices or equipment in a system to prevent
hazardous conditions in case of the inverter failure.
If a breaker on the inverter input side is tripped, the wiring must be checked for a fault (such as short circuit), and internal
parts of the inverter for a damage, etc. Identify and remove the cause of the trip before resetting the tripped breaker (or
before applying the power to the inverter again).
When any protective function is activated, take an appropriate corrective action before resetting the inverter to resume
the operation.
Maintenance, inspection and parts replacement
Do not carry out a megger (insulation resistance) test on the control circuit of the inverter. Doing so will cause a failure.
Disposal
The product must be treated as industrial waste.

10
General instruction
For clarity purpose, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure
all covers and safety guards are properly installed prior to starting operation.

11
CHAPTER 1
CHAPTER 1
4
5
6
7
8
9
10
INTRODUCTION
1.1 Product checking and accessories .........................................................................................................................13
1.2 Component names .................................................................................................................................................14
1.3 About the related manuals......................................................................................................................................14

12 1. INTRODUCTION
1INTRODUCTION
The contents described in this chapter must be read before using this product.
Always read the instructions before use.
Abbreviations
Trademarks
• Microsoft and Visual C++ are registered trademarks of Microsoft Corporation in the United States and other countries.
• MODBUS is a registered trademark of SCHNEIDER ELECTRIC USA, INC.
• Other company and product names herein are the trademarks and registered trademarks of their respective owners.
Notes on descriptions in this Instruction Manual
• Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as source logic, unless
otherwise specified. (For the control logic, refer to page 36.)
Harmonic Suppression Guidelines
• All the models of the inverters used by specific consumers are covered by "the Harmonic Suppression Guidelines for
Consumers Who Receive High Voltage or Special High Voltage". (For details, refer to page 53.)
Item Description
Operation panel Operation panel equipped on the inverter
Parameter unit Parameter unit (FR-PU07)
PU Operation panel on the inverter / enclosure surface operation panel (FR-PA07) / LCD operation panel (FR-
LU08) / parameter unit
Inverter Mitsubishi Electric FREQROL-CS80 series inverter
Pr. Parameter number (Number assigned to function)
PU operation Operation using the PU (operation panel/parameter unit)
External operation Operation using the control circuit signals
Combined operation Combined operation using the PU (operation panel/parameter unit) and External operation
Mitsubishi Electric standard
motor SF-JR
Mitsubishi Electric constant-
torque motor SF-HRCA

13
1. INTRODUCTION
1.1 Product checking and accessories
1
2
3
3
5
6
7
8
9
10
1.1 Product checking and accessories
Unpack the product and check the rating plate and the capacity plate of the inverter to ensure that the model agrees with the
order and the product is intact.
Inverter model
How to read the SERIAL number
Input rating
Output rating
Serial number
Country of origin
Inverter model
MODEL FR-CS84-080-60
INPUT : XXXXX
OUTPUT:XXXXX
SERIAL:
ᾜᾘᾣᾢᾤᾑᾘᾢᾗᾘẅᾔᾛᾔᾒᾣᾡᾘᾒẅᾓᾐᾛᾘᾐᾝ
ᾜᾘᾣᾢᾤᾑᾘᾢᾗᾘẅᾔᾛᾔᾒᾣᾡᾘᾒẅᾓᾐᾛᾘᾐᾝ
ᾘᾝᾓᾤᾢᾣᾡᾘᾐᾛ
ᾘᾝᾓᾤᾢᾣᾡᾘᾐᾛ
MADE IN CHINA
ᾔᾛᾔᾒᾣᾡᾘᾒ
ᾔᾛᾔᾒᾣᾡᾘᾒ
ᾜᾘᾣᾢᾤᾑᾘᾢᾗᾘ
ᾜᾘᾣᾢᾤᾑᾘᾢᾗᾘ
PASSED INVERTER
SAMPLE
Inverter model Serial number
FR-CS84-080-60
Rating plate
Capacity plate
FR-- CS 8 4 -60080
Symbol Voltage class Symbol Description Symbol Circuit board coating
(conforming to IEC60721-3-3 3C2/3S2)
With-60
012 to 295 Inverter SLD rated current (A)
Symbol Voltage
Three-phase
None
Single-phase
S
200 V class
2
400 V class
4
The SERIAL consists of one symbol, two characters indicating the production year and
month, and six characters indicating the control number.
The last digit of the production year is indicated as the Year, and the Month is indicated
by 1 to 9, X (October), Y (November), or Z (December).
Ratingplateexample
□ ○ ○ ○○○○○○
SymbolYearMonth Controlnumber
SERIAL

14 1. INTRODUCTION
1.2 Component names
1.2 Component names
Component names are as follows.
1.3 About the related manuals
The manual related to FR-CS80 is as follows.
(a)
(d)
(f)
(b)
(c)
(e)
Symbol Name Description Refer to
page
(a) Operation panel Operates and monitors the inverter. 41
(b) Control circuit terminal block Connects cables for the control circuit. 35
(c) Main circuit terminal block Connects cables for the main circuit. 31
(d) PU connector Connects the operation panel or the parameter unit. This connector also enables
the RS-485 communication. 41
(e) Wiring cover This cover is removable without unplugging cables. 20
(f) Front cover Open this cover for wiring. Do not remove this cover. 20
Manual name Manual number
FREQROL-CS80 Instructions and Cautions for Use of Inverters IB-0600720

15
CHAPTER 2
CHAPTER 2
4
5
6
7
8
9
10
INSTALLATION AND
WIRING
2.1 Peripheral devices ..................................................................................................................................................16
2.2 Removal and reinstallation of the wiring cover .......................................................................................................20
2.3 Installation of the inverter and enclosure design ....................................................................................................23
2.4 Terminal connection diagrams................................................................................................................................29
2.5 Main circuit terminals ..............................................................................................................................................31
2.6 Control circuit..........................................................................................................................................................35
2.7 Communication connectors and terminals..............................................................................................................41
2.8 Connection of stand-alone option units ..................................................................................................................42

16 2. INSTALLATION AND WIRING
2.1 Peripheral devices
2INSTALLATION AND WIRING
This chapter explains the installation and the wiring of this product.
Always read the instructions before use.
2.1 Peripheral devices
2.1.1 Inverter and peripheral devices
(a) Inverter
(b) AC power supply
(d) Magnetic contactor (MC)
(l) Noise filter (ferrite core)
(FR-BSF01, FR-BLF)
(m) Induction motor
Earth (Ground)
Earth (Ground)
(g) High power factor
converter (FR-HC2)
(h) Power regeneration
common converter (FR-CV) (k) Resistor unit
(FR-BR, MT-BR5)
RS-232C - RS-485 converter is
required when connecting to PC
with RS-232C interface.
Earth (Ground)
R/L1 S/L2 T/L3
N/-P/+ UW
V
(e) AC reactor
(FR-HAL)
(f) Noise filter
(FR-BSF01, FR-BLF)
(c) Moulded case circuit breaker
(MCCB) or earth leakage circuit
breaker (ELB), fuse
To prevent an electric shock, always
earth (ground) the motor and inverter.
For reduction of induction noise from
the power line of the inverter, it is
recommended to wire the earth (ground)
cable by returning it to the earth (ground)
terminal of the inverter.
Enclosure surface
operation
panel (FR-PA07)
By connecting the connection
cable (FR-CB2) to the PU
connector, operation can be
performed from FR-PU07,
FR-PA07, FR-LU08.
(i) Radio noise filter
(FR-BIF)
P/+
P/+
PR
PR
(j) Brake unit
(FR-BU2)
RS-485RS-232C
Converter
Parameter unit
(FR-PU07)
: Install these options as required.
LCD operation
panel (FR-LU08)

17
2. INSTALLATION AND WIRING
2.1 Peripheral devices
1
2
3
5
5
6
7
8
9
10
NOTE
• To prevent an electric shock, always earth (ground) the motor and inverter.
• Do not install a power factor correction capacitor or surge suppressor or capacitor type filter on the inverter's output side. Doing
so will cause the inverter to be shut off or the capacitor and surge suppressor to be damaged. If any of the above devices is
connected, immediately remove it. When installing a molded case circuit breaker on the output side of the inverter, contact the
manufacturer of the molded case circuit breaker.
• Electromagnetic wave interference
The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the
communication devices (such as AM radios) used near the inverter. In such a case, install the optional radio noise filter FR-
BIF (for use in the input side only) or line noise filter FR-BSF01 or FR-BLF to minimize interference. (Refer to page 52).
• For details of options and peripheral devices, refer to the respective Instruction Manual.
Symb
ol
Name Overview Refer to
page
(a) Inverter (FREQROL-CS80)
The life of the inverter is influenced by the surrounding air temperature.
The surrounding air temperature should be as low as possible within the
permissible range. This must be noted especially when the inverter is
installed in an enclosure.
Incorrect wiring may lead to damage of the inverter. The control signal lines
must be kept fully away from the main circuit lines to protect them from
noise.
23, 29
(b) AC power supply Must be within the permissible power supply specifications of the inverter. 238
(c) Molded case circuit breaker (MCCB), earth
leakage circuit breaker (ELB), or fuse
Must be selected carefully since an inrush current flows in the inverter at
power ON. 18
(d) Magnetic contactor (MC)
Install this to ensure safety.
Do not use this to start and stop the inverter. Doing so will shorten the life
of the inverter.
58
(e) AC reactor (FR-HAL)
Install this to suppress harmonics and to improve the power factor.
An AC reactor (FR-HAL) (option) is required when installing the inverter
near a large power supply system (500 kVA or more). Under such condition,
the inverter may be damaged if you do not use a reactor.
Select a reactor according to the applied motor capacity.
57
(f) Noise filter (FR-BLF)
Install this to reduce the electromagnetic noise generated from the inverter.
The noise filter is effective in the range from about 0.5 to 5 MHz. A wire
should be wound four turns at maximum.
50
(g) High power factor converter (FR-HC2) Suppresses the power supply harmonics significantly. Install this as
required. 44
(h) Power regeneration common converter
(FR-CV) Provides a large braking capability. Install this as required. 45
(i) Radio noise filter (FR-BIF) Install this to reduce the radio noise. —
(j) Brake unit (FR-BU2) Allows the inverter to provide the optimal regenerative braking capability.
Install this as required. 42
(k) Resistor unit (FR-BR)
(l) Noise filter (ferrite core) (FR-BSF01, FR-
BLF)
Install this to reduce the electromagnetic noise generated from the inverter.
The noise filter is effective in the range from about 0.5 to 5 MHz. A wire
should be wound four turns at maximum.
—
(m) Induction motor Connect a squirrel-cage induction motor. —

18 2. INSTALLATION AND WIRING
2.1 Peripheral devices
2.1.2 Peripheral devices
Check the model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.
Refer to the following table to prepare appropriate peripheral devices.
Molded case circuit breaker / earth leakage circuit breaker
• This is a matrix showing the rated current of the molded case circuit breaker (MCCB) or earth leakage circuit breaker (ELB)
(NF or NV type) according to the selected inverter and rating.
NOTE
• Select an MCCB according to the power supply capacity.
• Install one MCCB per inverter. For the use in the United States or Canada, provide the appropriate UL and cUL listed fuse that
is suitable for branch circuit protection. (Refer to the FREQROL-CS80 Instructions and Cautions for Use of Inverters.)
• When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the
inverter model, and select cables and reactors according to the motor output.
• When the breaker on the inverter's input side trips, check for the wiring fault (short circuit), damage to internal parts of the
inverter etc. The cause of the output shutoff must be identified and removed before turning ON the power of the breaker.
Voltage Inverter model Without the power factor
improving reactor
With the power factor
improving reactor
Three-
phase
400 V
class
FR-CS84-012 5 A 5 A
FR-CS84-022 5 A 5 A
FR-CS84-036 10 A 10 A
FR-CS84-050 15 A 10 A
FR-CS84-080 20 A 15 A
FR-CS84-120 30 A 20 A
FR-CS84-160 30 A 30 A
FR-CS84-230 50 A 40 A
FR-CS84-295 60 A 50 A
Single-
phase
200V
class
FR-CS82S-025 10 A 5 A
FR-CS82S-042 15 A 10 A
FR-CS82S-070 30 A 15 A
FR-CS82S-100 40 A 30 A
MCCB INV
MCCB INV
M
M

19
2. INSTALLATION AND WIRING
2.1 Peripheral devices
1
2
3
5
5
6
7
8
9
10
Magnetic contactor at the inverter's input line
• This is a matrix showing the model name of the Mitsubishi magnetic contactor to be installed at the inverter's input line
according to the selected inverter and rating.
NOTE
• The matrix shows the magnetic contactor selected according to the standards of Japan Electrical Manufacturers' Association
(JEM standards) for AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor
is used for emergency stops during motor driving, the electrical durability is 25 times. If using an MC for emergency stop during
motor driving, select an MC for the inverter input current according to the rated current against JEM 1038 standards for AC-3
class. When installing an MC at the inverter output line to switch to the commercial-power supply operation while running a
general-purpose motor, select an MC for the rated motor current according to the rated current against JEM 1038 standards
for AC-3 class.
• When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the
inverter model, and select cables and reactors according to the motor output.
• When the breaker on the inverter's input side trips, check for the wiring fault (short circuit), damage to internal parts of the
inverter etc. The cause of the output shutoff must be identified and removed before turning ON the power of the breaker.
Voltage Inverter model Without the power factor
improving reactor
With the power factor
improving reactor
Three-
phase
400 V
class
FR-CS84-012 S-T10 S-T10
FR-CS84-022 S-T10 S-T10
FR-CS84-036 S-T10 S-T10
FR-CS84-050 S-T10 S-T10
FR-CS84-080 S-T10 S-T10
FR-CS84-120 S-T21 S-T12
FR-CS84-160 S-T21 S-T21
FR-CS84-230 S-T21 S-T21
FR-CS84-295 S-T35 S-T21
Single-
phase
200V
class
FR-CS82S-025 S-T10 S-T10
FR-CS82S-042 S-T10 S-T10
FR-CS82S-070 S-T10 S-T10
FR-CS82S-100 S-T10 S-T10