Mitsubishi Electric FR-PU07 User manual

FUNCTION MENU
Parameter unit
INVERTER
Option unit
FR-PU07
INSTRUCTION MANUAL
OPERATION
SPECIFICATIONS
3
4
5
2
1
FUNCTIONS
PRE-OPERATION INSTRUCTIONS

REVISIONS
Version Art.no. Changes / Additions / Corrections
January 2008 209064 —

Thank you for choosing the Mitsubishi inverter option unit. This instruction manual gives handling information and precautions for use of this equipment.
Incorrect handling might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
SAFETY INSTRUCTIONS
Electric Shock Prevention
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect this product until you have read through this instruction manual and appended documents carefully
and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions.
In this instruction manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
mWARNING Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
bCAUTION Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause physical
damage only.
Note that the bCAUTION level may lead to a serious consequence according to conditions. Please follow the instructions of both levels because they
are important to personnel safety.
mWARNING
앫Do not run the inverter with the front cover removed. Otherwise, you may access exposed high voltage terminals or charging devices and get an electric
shock.
앫Before starting wiring or inspection, check that the operation panel indicator is off, wait for at least 10 minutes after the power supply has been switched
off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power off and
it is dangerous.
앫Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.
앫Always install the inverter before wiring. Otherwise, you may get an electric shock or be injured.
앫Operate the keys with dry hands to prevent an electric shock.

Additional Instructions
To prevent injury, damage or product failure, please note the following points:
Transportation and mounting
Test operation and adjustment
bCAUTION
앫Do not install and operate the parameter unit (FR-PU07) if it is damaged or has parts missing.
앫Do not stand or rest heavy objects on this equipment.
앫Check the inverter mounting orientation is correct.
앫The parameter unit (FR-PU07) is a precision device. Do not drop it or subject it to impact.
앫Use the inverter under the following environmental conditions:
bCAUTION
앫Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make unexpected motions.
Temperatures applicable for a short time, e.g. in transit.
Environment
Ambient temperature −10 °C to +50 °C (non-freezing)
Ambient humidity 90 %RH or less (non-condensing)
Storage temperature −20 °C to +65 °C 
Ambience Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)
Altitude, vibration Max. 1000 m above sea level, 5.9 m/s2or less (conforms to JIS C 60068-2-6)

Usage
Corrective actions for alarm
Disposal
General instruction
mWARNING
앫The STOP/RESET-key is valid only when the function setting has been made. Provide an emergency stop switch separately.
앫Make sure that the start signal is off before resetting the inverter alarm. A failure to do so may restart the motor suddenly.
앫Do not modify the equipment.
앫Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of the inverter.
bCAUTION
앫When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set the required parameters before starting
operation.
bCAUTION
앫Provide safety backup devices, such as an emergency brake, to protect machines and equipment from hazard if the parameter unit (FR-PU07) becomes
faulty.
bCAUTION
앫Treat as industrial waste.
All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-depth description. Before starting operation
of the product, always return the covers and guards into original positions as specified and operate the equipment in accordance with the manual.

I
1 PRE-OPERATION INSTRUCTIONS 3
1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 Appearance and parts identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.2 Explanation of keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.1 Direct installation to the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Installation using the connection cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3.1 Removal from the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3.2 Removal when the connection cable FR-A5 CBL is used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Parameters to be Checked First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.1 PU display language selection (Pr. 145) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.2 PU buzzer control (Pr. 990) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.3 PU contrast adjustment (Pr. 991) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 FUNCTIONS 11
2.1 Monitoring Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.1 Display overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.2 Using the SHIFT-key to change the main monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1.3 Setting the power-on monitor (the first priority monitor). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1.4 Using the READ-key to change the main monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.5 Using the parameter to change the monitor (Pr. 52) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
— Contents —

II
2.2 Frequency Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.1 Direct setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.2.2 Step setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2.3 Precautions for frequency setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 Setting and Changing the Parameter Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.1 Specifying the parameter number to change the set value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3.2 Selecting the parameter from functional list to change the set value . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3.3 Selecting the parameter from parameter list to change the set value . . . . . . . . . . . . . . . . . . . . . . . . 24
2.3.4 Selecting the parameter from user-set to change the set value . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
2.4 User Group Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
2.4.1 Registering the parameters to user group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.4.2 Deleting the parameters from user group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.4.3 Confirming the parameters registered to user group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.4.4 Precautions for setting write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.5 Calibration of the Meter (Frequency Meter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.5.1 Calibration of the FM terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.5.2 Calibration of the AM terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.6 Adjustment of the Frequency Setting Signals "Bias" and "Gain" . . . . . . . . . . . . . . . . . . . . 34
2.6.1 Adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

III
3 FUNCTION MENU 41
3.1 Overview of Function Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.1.1 Function menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.1.2 Function menu transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.2 Operation Procedures for Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.2.1 Monitor function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.2.2 Selection of PU operation (direct input) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.2.3 Selection of the PU jog operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.2.4 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.2.5 Parameter clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.2.6 Alarm history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.2.7 Alarm clear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.2.8 Inverter reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.2.9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.2.10 Terminal assignment (Selectop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
3.2.11 Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.2.12 Multiple copies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.3 Other Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.3.1 Precautions for parameter unit operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

IV
4 OPERATION 71
4.1 How to Select the Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.1.1 Switching from external operation mode [EXT] to PU operation mode [PU] . . . . . . . . . . . . . . . . . . . 71
4.1.2 Switching from PU operation mode [PU] to external operation mode [EXT] . . . . . . . . . . . . . . . . . . . 71
4.1.3 Switching to the external / PU combined operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.2 How to Operate PU Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.2.1 Ordinary operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.2.2 PU jog operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.3 Combined Operation (Operation Using External Input Signals and PU) . . . . . . . . . . . . . . 75
4.3.1 Entering the start signal from outside and setting the running frequency from the PU (Pr. 79 = 3). . 75
4.3.2 Entering the running frequency from outside and making start and stop from the PU (Pr. 79 = 4) . . 76
4.3.3 Entering the start signal and multi-speed signal from outside and setting multiple
speeds from the parameter unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5 SPECIFICATIONS 79
5.1 Standard Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.2 Outline Drawing and Panel Cutting Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

1
INTRODUCTION
This product is a unit for setting inverter functions (parameters) and has the following features:
앫An operation panel can be removed and a parameter unit can be connected.
앫Setting such as direct input method with a numeric keypad, operation status indication, and help function are usable. Eight lan-
guages can be displayed.
앫Parameter setting values of maximum of three inverters can be stored.
Although this product can be connected to the inverter for the FR-PU04(V), the following differences should be noted:
앫When parameter is read using the FR-PU07, some parameter names are displayed in different names from actual parameters.
앫The FR-PU07 can not be directly connected to the inverter.
The parameter unit screen displays in this instruction manual are examples used with the FR-A700 series.

2

3
1 PRE-OPERATION INSTRUCTIONS
1.1 Overview
1.1.1 Appearance and parts identification
Unpack the parameter unit, check the name plate on the back, and make sure that the product has not been damaged before using
the equipment.
POWER lamp
Lit when the power turns on.
Rear
Front
Monitor
앫Liquid crystal display
(16 characters × 4 lines with
backlight)
Interactive parameter setting
앫Help function
앫Trouble shooting guidance
앫Monitor (frequency, current, pow-
er, etc.)
ALARM lamp
Lit to indicate an inverter alarm occur-
rence.
Operation keys
(Refer to page 4)
Connection connector
Connector to be connected
to the inverter. Connected
directly to PU connector of
the inverter
Cable connection
connector
Connect using the connec-
tion cable FR-A5 CBL
Bottom
Model
1

4
PRE-OPERATION INSTRUCTIONS
1.1.2 Explanation of keys
Key Description
Used to select the parameter setting mode.
Press to select the parameter setting mode.
Used to display the first priority screen.
Used to display the output frequency when making an initial setting.
Operation cancel key.
Used to display the function menu.
A variety of functions can be used on the function menu.
Used to shift to the next item in the setting or monitoring mode.
Used to enter a frequency, parameter number or set value.
Used to select the external operation mode.
Used to select the PU operation mode to display the frequency setting screen.
앫Used to keep on increasing or decreasing the running frequency. Hold down to vary the frequency.
앫Press either of these keys on the parameter setting mode screen to change the parameter setting value sequentially.
앫On the selecting screen, these keys are used to move the cursor.
앫Hold down the SHIFT-key and press either of these keys to advance or return the display screen one page.
to
/

5
PRE-OPERATION INSTRUCTIONS
Forward rotation command key.
Reverse rotation command key.
앫Stop command key.
앫Used to reset the inverter when an alarm occurs.
앫Used to write a set value in the setting mode.
앫Used as a clear key in the all parameter clear or alarm history clear mode.
앫Used as a decimal point when entering numerical value.
앫Used as a parameter number read key in the setting mode.
앫Used as an item select key on the menu screen such as parameter list or monitoring list.
앫Used as an alarm definition display key in the alarm history display mode.
앫Used as a command voltage read key in the calibration mode.
CAUTION
앫Do not use a sharp-pointed tool to push the keys.
앫Do not press your fingers against the display.
Key Description
1

6
PRE-OPERATION INSTRUCTIONS
1.2 Installation
1.2.1 Direct installation to the inverter
Remove the operation panel (FR-DU07).

Insert the parameter unit straight and fit it securely.
 Tighten the two screws on the parameter unit to fix the unit to the inverter.
bCAUTION
To ensure safety, install the FR-PU07 after switching the power of the inverter off.
Fixed screw

7
PRE-OPERATION INSTRUCTIONS
1.2.2 Installation using the connection cable
Remove the operation panel (FR-DU07).

Securely insert one end of connection cable into the PU connector of the inverter and the other end into the connection connector
of FR-PU07 along the guides until the stoppers are fixed.
bCAUTION
Install the operation panel only when the front cover is installed.
REMARKS
For details of the connection cable FR-A5 CBL, refer to the connection cable instruction manual.
Stopper
FR-PU07
1

8
PRE-OPERATION INSTRUCTIONS
1.3 Removal
1.3.1 Removal from the inverter
Loosen the fixed screws, hold down the right and left hooks of the FR-PU07, and then pull the parameter unit toward you.
1.3.2 Removal when the connection cable FR-A5 CBL is used
Hold down the tab (stopper) at the cable end and gently pull the plug.
bCAUTION
To ensure safety, remove the FR-PU07 after switching the power of the inverter off.
Press the hooks
Fixed screw

9
PRE-OPERATION INSTRUCTIONS
1.4 Parameters to be Checked First
Change the following parameter settings as required. For the changing procedures, refer to page 21.
1.4.1 PU display language selection (Pr. 145)
By setting the Pr. 145 "PU display language selection" value, you can select the language displayed on the parameter unit.
1.4.2 PU buzzer control (Pr. 990)
By setting the Pr. 990 "PU buzzer control value", you can select to either generate or mute the "beep" which sounds when you
press any of the parameter unit keys.
Setting Display Language
0 Japanese
1 (initial value) English
2German
3 French
4 Spanish
5 Italian
6Swedish
7 Finnish
Setting Description
0 No buzzer sound
1 (initial value) Buzzer sound generated
1

10
PRE-OPERATION INSTRUCTIONS
1.4.3 PU contrast adjustment (Pr. 991)
By setting the Pr. 991 "PU contrast adjustment value", you can adjust the contrast for the display panel of the parameter unit.
Press the WRITE-key to store the setting value.
Setting Description
0 to 63
Light Initial value Dark