Mitsubishi Electric FR-V5NE-E User manual

VECTOR INVERTER INSTRUCTION MANUALFR-V5NE
VECTOR INVERTER
-INSTRUCTION MANUAL-
IB-0600108E-A (0208) MEE
VECTOR INVERTER
Printed in Japan Specifications subject to change without notice.
HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310
FR-V5NE-E
ETHERNET COMMUNICATION OPTION

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Thank you for choosing the Mitsubishi inverter option unit.
This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling
might cause an unexpected fault. Before using the equipment, please read this manual carefully to use the equipment
to its optimum.
Please forward this manual to the end user.
1. Electric Shock Prevention
This section is specifically about safety matters
Do not attempt to install, operate, maintain or inspect this product until you have read through this instruction
manual and appended documents carefully and can use the equipment correctly. Do not use this product until you
have a full knowledge of the equipment, safety information and instructions.
In this instruction manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
Assumes that incorrect handling may cause hazardous conditions, resulting in
death or severe injury.
Assumes that incorrect handling may cause hazardous conditions, resulting in
medium or slight injury, or may cause physical damage only.
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the
instructions of both levels because they are important to personnel safety.
SAFETY INSTRUCTIONS
!While power is on or when the inverter is running, do not open the front cover. You may get an electric shock.
!Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage
terminals and charging part and get an electric shock.
!Even if power is off, do not remove the front cover except for wiring or periodic inspection. You may access the
charged inverter circuits and get an electric shock.
!Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for no residual
voltage with a tester or the like.
WARNING
CAUTION
WARNING

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2. Injury Prevention
3. Additional instructions
Also note the following points to prevent an accidental failure, injury, electric shock, etc.:
(1) Transportation and mounting
(2) Test operation and adjustment
!Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.
!Always install the option unit before wiring. Otherwise, you may get an electric shock or be injured.
!Handle this option unit with dry hands to prevent an electric shock.
!Do not subject the cables to scratches, excessive stress, heavyloads or pinching. Otherwise, you may get an electric shock.
!While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.
!Do not install or operate the option unit if it is damaged or has parts missing.
!Do not stand or rest heavy objects on the product.
!Check that the mounting orientation is correct.
!Prevent screws, metal fragments or other conductive bodies or oil or other flammable substance from entering the inverter.
!Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to
make unexpected motions.
WARNING
CAUTION
CAUTION
CAUTION

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(3) Usage
(4) Maintenance, inspection and parts replacement
(5) Disposal
(6) General instruction
!Do not modify the equipment.
!When parameter clear or all parameter clear is performed, each parameter returns to the factory setting. Re-set
the required parameters before starting operation.
!For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate
static electricity from your body.
!Do not test the equipment with a megger (measure insulation resistance).
!Treat as industrial waste.
All illustrations given in this manual may have been drawn with covers or safety guards removed to provide in-
depth description. Before starting operation of the product, always return the covers and guards into original
positions as specified and operate the equipment in accordance with the manual.
WARNING
CAUTION
CAUTION
CAUTION

CONTENTS
1.PRE-OPERATION INSTRUCTIONS 1
1.1 Unpacking and Product Confirmation..................................................................................................1
1.2 Packing Confirmation...........................................................................................................................1
1.3 Structure ..............................................................................................................................................2
2.INSTALLATION 3
2.1 Pre-Installation Instructions..................................................................................................................3
2.2 Installation ...........................................................................................................................................3
2.3 Removal...............................................................................................................................................5
3. OPERATION OVERVIEW 6
3.1 System Configuration...........................................................................................................................6
3.2 Cable Specification..............................................................................................................................7
3.3 Precautions for System Configuration .................................................................................................7
3.4 General Procedure...............................................................................................................................8
4. INVERTER SETTING 9
4.1 Communication Parameter List............................................................................................................9
4.1.1 Parameters .................................................................................................................................10
4.2 Inverter Operation Mode....................................................................................................................11
5. FUNCTION OVERVIEW 12
5.1 Software Specifications......................................................................................................................13
5.1.1 Software configuration................................................................................................................13
6. SOFTWARE START AND SCREEN DESCRIPTION 14

6.1 Software Start....................................................................................................................................14
6.1.1 Login...........................................................................................................................................14
6.2 Main Screen.......................................................................................................................................15
6.2.1 Functions ....................................................................................................................................16
6.2.2 Parameter setting........................................................................................................................16
6.2.3 Parameter No and range ............................................................................................................16
6.2.4 Parameter setting button.............................................................................................................16
7. PARAMETER SETTING 17
7.1 Parameter Setting on All List Format Page........................................................................................18
7.2 Parameter Setting on Functional List Format Page...........................................................................19
7.3 Parameter Setting on Individual List Format Page ............................................................................21
7.4 Parameter Setting on Basic Settings Page........................................................................................23
7.5 DA1/DA2 Calibration..........................................................................................................................25
7.6 Bias/Gain of Speed Setting Voltage (Current)...................................................................................26
8. PARAMETER FUNCTION BUTTONS 29
8.1 Change List........................................................................................................................................29
8.2 Parameter Initialization ......................................................................................................................30
8.3 Block Read/Block Write .....................................................................................................................31
8.4 Save...................................................................................................................................................32
8.5 Upload and Change Value Display....................................................................................................33
9. MONITORING 34
9.1 Monitor List ........................................................................................................................................34
9.2 Data Display......................................................................................................................................35
9.3 Meter Display....................................................................................................................................37
9.4 Oscilloscope......................................................................................................................................39
9.5 Alarm History ....................................................................................................................................43

10. DIAGNOSTICS 44
10.1 VFD Status.........................................................................................................................................44
10.2 Diagnostics ........................................................................................................................................45
11. MAIL SETTING 46
12.ERROR CODES 47
12.1 Error Code Lists.................................................................................................................................47
APPENDIX 48
Inverter Operation Mode....................................................................................................................48

MEMO

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1.PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and Product Confirmation
Take the option unit out of the package, check the unit name, and confirm that the product is as you ordered and
intact.
This product isan inboard option unit designed for exclusive use in the Mitsubishi FR-V500 series vector inverter.
Before using it, check the type and SERIAL number of the inverter.
"SERIAL number check
•This product may be used with the FR-V500 series manufactured in and after July 2002. Any of the models
may be used with this unit if its SERIAL number indicated on the rating plate and package has
"#27######" or later version. For details on the SERIAL number, please contact your sales
representative.
SERIAL is made up of 1 version symbol, 1 alphabet letter or numeric character indicating month, and 7
numeric characters indicating year and control number as shown below. (Only the first three digits of the
control number are printed on the package.)
SERIAL number
1.2 Packing Confirmation
Make sure that the package includes the following
• Instruction manual...........................................................................1
• Mounting screws M3 × 10 ...............................................................2 (Refer to page 3.)
• Ferrite core......................................................................................1 (Refer to page 6.)
• Dedicated option cover....................................................................1 (Refer to page 3.)
#2 7 ######
Symbol Year Month Control number
•Windows is a registered trademark of Microsoft Corporation in the United States and other countries.
•Netscape Communications is a registered trademark of Netscape Communications Corporation.
•Internet Explorer is a registered trademark of Microsoft Corporation in the United States and other countries.
•Ethernet is a registered trademark of Xerox Co. Ltd.
•No part of this manual may be copied or reproduced without the permission of Mitsubishi Electric Corporation.
•Other product and company names herein may be either trademarks or registered trademarks of their
respective owners.

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PRE-OPERATION INSTRUCTIONS
1.3 Structure
Name Function
1) RJ-45 modular jack Connect the 10BASE-T cable for Ethernet communication to make communication
with a personal computer.
2) LED
TX Lit during send operation.
RX Lit during receive operation.
LNK Indicate the connection status of the Ethernet cable, option board, etc. Lit when they
are properly connected.
3) Dip Switch Switches set by the manufacturer. Do not change. (All switches are factory-set to the
LOW side. Check for correct setting.)
Front view Mounting
holes
Option fixing holes
Rear view
Connector
Mounting
hole
2) LED 1) RJ-45 modular jack
FR-V5NE
RX
TX
LNK
Mounting
hole
3) Dip switch

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2.INSTALLATION
2.1 Pre-Installation Instructions
Make sure that the input power of the inverter is off.
2.2 Installation
(1) Remove the inverter front cover refering to the inverter manual.
(2) Install the option unit to Slot 3.
(3) Insert the option unit connector into the Slot3 connector ofthe inverter securely. At this time,also insert
the option fixing holes securely.
Refer to the following diagram for the position of Slot 3. Push the option unit securely into the option
fixing hook.
(4) Fix the two right and left places of the option unit to the inverter securely with the accessory mounting
screws. If the screw holes do not line-up, the connector may not have been inserted securely. Check
for insecure insertion.
(5) Remove the option wiring port cover (DATA PORT) from the inverter front cover by pushing it from the
back of the front cover, then fit the dedicated option cover on the front cover and reinstall the front
cover.
With input power on, do not install or remove the option unit. Otherwise, the inverter and
option unit may be damaged.
CAUTION

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INSTALLATION
When installing the inverter front cover, the cables to the inverter's control circuit terminals
and option terminals should be routed properly in the wiring space to prevent them from
being caught between the inverter and its cover.
Inverter
(without cover)Inverter
(with cover)
Slot 2
Inverter side connector
Slot 3
Slot 1
Accessory screw
(2pcs.)
Option fixing hook
The option fixing hooks are
provided for slots 1,2,3
.
.
Ethernet communication
option FR-V5NE
Wiring cover
for option
(DATA PORT)
Dedicated option
cover
CAUTION

5
INSTALLATION
2.3 Removal
(1) How to remove the control circuit terminal block
Loosen the two mounting screws in both ends of the control circuit terminal block. (The screws cannot
be removed.) Pull down the terminal block from the back of the control circuit terminals by one hand.
(2) After removing two screws on the right and left places, hold the option unit and pull the lower part
upward as shown below. (The option unit is attached with the inverter hooks.)
erminal block fixing screw

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3. OPERATION OVERVIEW
By fitting the Ethernet communication option (FR-V5NE) to the FR-V500 series inverter, you can perform
parameter setting, monitoring, diagnostics and mail send/receive efficiently via a LAN using a Web browser.
3.1 System Configuration
Operating environment
Web browser:
Netscape Communicator Ver. 6.0 or later
or Internet Explorer Ver. 5.5 or later
(When using Windows 2000, Netscape
CommunicatorVer. 4.7 or later is compatible.)
OS: Windows operating system under which
the Web browser runs
CAUTION
You cannot construct a network where a
router is located on the host network.
Screen: Resolution 800 x 600 or more, color
display of 256 or more display color
*

When the inverter installed on a cart, etc. is
affected by vibration, perform wiring in such a way
that the ferrite cores are secured.
*
Wind the ferrite core around the LAN cable one
time.
Use enclosed ferrite cores to prevent noises from
the inverter from affecting Ethernet communication.
CAUTION
FR-V5NE
HUB
FR-V5NE FR-V5NE
Web browser
Parameter setting
Monitoring
Diagnostics
Mail
Inverter Inverter Inverter

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OPERATION OVERVIEW
3.2 Cable Specification
Connect the option unit (FR-V5NE) to the Ethernet using the LAN cable indicated below.
Cable used: Use cables whose category is TPCC3 (Twisted Pair Communication Cable for
LAN Category 3) or higher and shape is UTP(Unshielded Twisted Pair).
(according to the10BASE-T(IEEE802.3) standard)
Maximum wiring length: The maximum length between HUB and card is 100m. (according to the
10BASE-T(IEEE802.3) standard)
3.3 Precautions for System Configuration
1) Access to the Internet must be fully safeguarded.
Consult the network access provider, Internet service provider or network manager (person who does
network planning, IP address management, etc.).
We have no liability for any system problems that occur at the time of access to the Internet.
2) Pr. 466 "password" (Refer to page 10.) is the password used only to log in to theinverter, and does not
prevent illegal access completely. Take other preventive measures when safety must be secured.

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OPERATION OVERVIEW
3.4 General Procedure
Start
Get the IP address (sub-network mask, gateway address as necessary) for the inverter fromthe network
manager.
Set Pr. 434 toPr. 437(IPaddress) with theoperationpanel (FR-DU04-1). (Also set thesub-network mask
and gateway address parameters as required.)
Power on after powering off the inverter once or reset the inverter. The IP address setting of the inverter is made
valid after a power-on reset. (Refer to the inverter manual for inverter reset.)
.....
End
Get the IP address (sub-network mask, gateway address as necessary) for the inverter fromthe network
manager.
Start the Web browser on the personal computer and enter the IP address set to the inverter to read the screen.
(Refer to page 9.)
(Refer to page 14.)

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4. INVERTER SETTING
4.1 Communication Parameter List
Fitting the FR-V5NE to the inverter enables the following parameters to be set. Use the PU (FR-DU04-1/
FR-PU04V) to set them.
You cannot make access from the personal computer without setting the following parameters.
For the addresses, consult the network manager (person who does network planning, IP address
management, etc.).
POINT
The IP address setting of the inverter is valid after a power-on reset. After setting the following
parameters, make an inverter reset once. (Making PU reset or terminal reset also makes the setting
valid.)
• When using the PU for setting, select the PU operation mode.
Parameter
Number Name Factory Setting Setting Range Minimum
Setting
Increments
434 IP address 1 0 0 to 255 1
435 IP address 2 0 0 to 255 1
436 IP address 3 0 0 to 255 1
437 IP address 4 0 0 to 255 1
438 Sub-network mask 1 0 0 to 255 1
439 Sub-network mask 2 0 0 to 255 1
440 Sub-network mask 3 0 0 to 255 1
441 Sub-network mask 4 0 0 to 255 1
442 Gateway address 1 0 0 to 255 1
443 Gateway address 2 0 0 to 255 1
444 Gateway address 3 0 0 to 255 1
445 Gateway address 4 0 0 to 255 1
446 Password 0 0 to 9999 1

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INVERTER SETTING
4.1.1 Parameters
(1) Pr. 434 to Pr. 437 (IP address)
Set the IP address of the FR-V5NE. (Set the IP address that was assigned by the sub-network manager.)
(2) Pr. 438 to Pr. 441 (sub-network mask)
Set these parameters when there is an address block (sub-network) where the IP address of the FR-V5NE belongs.
(3) Pr. 442 to Pr. 445 (gateway address)
Set the address when the network of a different host is used.
(4)Pr. 446 "password"
Set the password in four digits. Use it when logging in to the inverter.
http://* * *. * * *. * * *. * * * / IP address 4 (Pr. 437)
IP address 3 (Pr. 436)
IP address 2 (Pr. 435)
IP address 1 (Pr. 434)
* * *. * * *. * * *. * * * Sub-network mask 4 (Pr.441)
Sub-network mask 3 (Pr.440)
Sub-network mask 2 (Pr.439)
Sub-network mask 1 (Pr.438)
* *. * * *. * * *. * * * Gateway address 4 (Pr.445)
Gateway address 3 (Pr.444)
Gateway address 2 (Pr.443)
Gateway address 1 (Pr.442)

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INVERTER SETTING
4.2 Inverter Operation Mode
Change the operation mode to the network operation mode to write, initialize, or reset parameters with the
FR-V5NE. When changing to the network operation mode, set "0, 2, 6, 7, or 8 "in Pr. 79 to change to the
external operation mode. (It is not necessary to set Pr. 79 in the factory-set condition. Parameter reading
and monitoring with Ethernet software can be performed in any operation mode.)
(1) Switch over with Ethernet software
After starting of Ethernet software, select network operation mode by the operation mode switching
button. (Refer to page 15.)
(2) Pr. 340 "link startup mode selection"
Power on the inverter in the network operation mode with "1"set in Pr. 340. (Refer to page 50.)
REMARKS
Refer to Appendix "Inverter operation mode"for the inverter operation mode.

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5. FUNCTION OVERVIEW
You can perform the following functions efficiently using the Web browser of the personal computer.
Parameter
setting
function
All list format Displays the names, setting ranges and factory settings of all parameters in a list
format so that the parameters are read or written.
Function-by-function
list format Displays the parameters on a function-by-function basis so that the parameters
are read or written.
Individual list format Lists the user-selected parameters so that the parameters are read or written.
Simple setting Sets the parameters automatically when you enter the items necessary for operation, e.g. motor capacity and rated current, without a need to know the
specific parameters.
Monitoring
Data display Displays the data and maximum values of the items, which were selected to be
monitored, at fixed intervals.
Meter display Displays the monitor data and maximum values of the items, which were
selected to be monitored, in the form of analog meters.
Oscilloscope Samples and graphs data.
Alarm history Batch-displays the alarm history.
Diagnostics VFD status Monitors the output current, output voltage, etc. at fixed intervals and
displays them as values or %.
Diagnostics Displays the definition of the latest alarm and the output speed, current, voltage
and energization time at alarm occurrence.
Mail Sends the alarm definition by mail when an alarm occurs.