Mitsubishi Electric PUZ-ZM100VKA User manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
SERVICE MANUAL R32
Outdoor unit
[Model Name]
PUZ-ZM100VKA
PUZ-ZM125VKA
PUZ-ZM140VKA
PUZ-ZM100YKA
PUZ-ZM125YKA
PUZ-ZM140YKA
[Service Ref.]
PUZ-ZM100VKA.UK
PUZ-ZM125VKA.UK
PUZ-ZM140VKA.UK
PUZ-ZM100YKA.UK
PUZ-ZM125YKA.UK
PUZ-ZM140YKA.UK
PARTS CATALOG (OCB654)
CONTENTS
1. REFERENCE MANUAL····························2
2. SAFETY PRECAUTION····························2
3. FEATURES ·········································· 12
4. SPECIFICATIONS ································· 13
5. DATA ·················································· 14
6. OUTLINES AND DIMENSIONS················ 17
7. WIRING DIAGRAM································ 18
8. WIRING SPECIFICATIONS····················· 20
9.
REFRIGERANT SYSTEM DIAGRAM
··········· 25
10. TROUBLESHOOTING···························· 27
11. FUNCTION SETTING ····························· 84
12.
MONITORING THE OPERATION DATA BY THE REMOTE CONTROLLER
···92
13. EASY MAINTENANCE FUNCTION··········101
14. DISASSEMBLY PROCEDURE················104
Note:
•This manual describes service
data of the outdoor units only.
No. OCH654
April 2017

2
2-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminal, all supply circuits must be disconnected.
INDOOR UNIT SERVICE MANUAL
Model Name Service Ref. Service
Manual No.
PLA-ZM35/50/60/71/100/125/140EA PLA-ZM35/50/60/71/100/125/140EA.UK OCH650
OCB650
PKA-M35/50HA
PKA-M35/50HAL PKA-M35/50HA
PKA-M35/50HAL OCH660
OCB660
PKA-M60/71/100KA
PKA-M60/71/100KAL PKA-M60/71/100KA.TH
PKA-M60/71/100KAL.TH OCH661
OCB661
PCA-M35/50/60/71/100/125/140KA PCA-M35/50/60/71/100/125/140KA OCH659
OCB659
PEAD-M35/50/60/71/100/125/140JA
PEAD-M35/50/60/71/100/125/140JAL PEAD-M35/50/60/71/100/125/140JA.UK
PEAD-M35/50/60/71/100/125/140JAL.UK ―
2SAFETY PRECAUTION
2-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilizing refrigerant R32
Preparation before the repair service.
• Prepare the proper tools.
• Prepare the proper protectors.
• Provide adequate ventilation.
• After stopping the operation of the air conditioner, turn off
the power-supply breaker.
• Discharge the condenser before the work involving the
electric parts.
Precautions during the repair service.
• Do not perform the work involving the electric parts
with wet hands.
• Do not pour water into the electric parts.
• Do not touch the refrigerant.
• Do not touch the hot or cold areas in the refrigerating cycle.
• When the repair or the inspection of the circuit needs to be
done without turning off the power, exercise great caution
not to touch the live parts.
1REFERENCE MANUAL
MEANINGS OF SYMBOLS DISPLAYED ON THE UNIT
WARNING This mark is for R32 refrigerant only. Refrigerant type is written on nameplate of outdoor unit.
Read the OPERATION MANUAL carefully before operation.
Service personnel are required to carefully read the OPERATION MANUAL and INSTALLATION MANUAL before operation.
Further information is available in the OPERATION MANUAL, INSTALLATION MANUAL, and the like.
OCH654

3
Make sure that the inside and outside of refrige-
rant piping is clean and it has no contaminants
such as sulfur, oxides, dirt, shaving particles, etc,
which are hazard to refrigerant cycle.
In addition, use pipes with specified thickness.
Contamination inside refrigerant piping can cause deterio-
ration of refrigerant oil, etc.
Store the piping indoors, and both ends of the
piping sealed until just before brazing.
(Leave elbow joints, etc. in their packaging.)
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
The refrigerant oil applied to flare and flange
connections must be ester oil, ether oil or
alkylbenzene oil in a small amount.
If large amount of mineral oil enters, that can cause deterio-
ration of refrigerant oil, etc.
Use a vacuum pump with a reverse flow check
valve.
Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil, etc.
Use new refrigerant pipes.
In case of using the existing pipes for R22, be careful with
the following:
· Be sure to clean the pipes and make sure that the insides
of the pipes are clean.
· Change flare nut to the one provided with this product.
Use a newly flared pipe.
· Avoid using thin pipes.
Do not use refrigerant other than R32.
If other refrigerant (R22, etc.) is used, chlorine in refrige-
rant can cause deterioration of refrigerant oil, etc.
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com-
pressor.
Use the following tools specifically designed for
use with R32 refrigerant.
The following tools are necessary to use R32 refrigerant.
Flare tool
Electronic refrigerant
charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R32
Ventilate the room if refrigerant leaks during
operation. If refrigerant comes into contact with
a flame, poisonous gases will be released.
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the
unit is being used, serviced, or disposed of.
Correct refrigerant is specified in the manuals and on the
spec labels provided with our products.
We will not be held responsible for mechanical failure,
system malfunction, unit breakdown or accidents caused
by failure to follow the instructions.
Use the specified refrigerant only.
OCH654

4
[1] Warning for service
(1) Do not alter the unit.
(2) For installation and relocation work, follow the instructions in the Installation Manual and use tools and pipe
components specifically made for use with refrigerant specified in the outdoor unit installation manual.
(3) Ask a dealer or an authorized technician to install, relocate and repair the unit.
For appliances not accessible to the general public.
(4) Refrigerant pipes connection shall be accessible for maintenance purposes.
(5)
If the air conditioner is installed in a small room or closed room, measures must be taken to prevent the refrigerant
concentration in the room from exceeding the safety limit in the event of refrigerant leakage. Should the refrigerant
leak and cause the concentration limit to be exceeded, hazards due to lack of oxygen in the room may result.
(6) Keep gas-burning appliances, electric heaters, and other fire sources (ignition sources) away from the location
where installation, repair, and other air conditioner work will be performed.
If refrigerant comes into contact with a flame, poisonous gases will be released.
(7) When installing or relocating, or servicing the air conditioner, use only the specified refrigerant (R32) to charge
the refrigerant lines.
Do not mix it with any other refrigerant and do not allow air to remain in the lines.
If air is mixed with the refrigerant, then it can be the cause of abnormal high pressure in the refrigerant line, and
may result in an explosion and other hazards.
(8) After installation has been completed, check for refrigerant leaks. If refrigerant leaks into the room and comes
into contact with the flame of a heater or portable cooking range, poisonous gases will be released.
(9) Do not use low temperature solder alloy in case of brazing the refrigerant pipes.
(10)
When performing brazing work, be sure to ventilate the room sufficiently. Make sure that there are no hazardous
or flammable materials nearby.
When performing the work in a closed room, small room, or similar location, make sure that there are no refriger-
ant leaks before performing the work.
If refrigerant leaks and accumulates, it may ignite or poisonous gases may be released.
(11)
Do not install the unit in places where refrigerant may build-up or places with poor ventilation such as a semi-base-
ment or a sunken place in outdoor: Refrigerant is heavier than air, and inclined to fall away from the leak source.
(12)
Do not use means to accelerate the defrosting process or to clean, other than those recommended by the manu-
facturer.
(13)
The appliance shall be stored in a room without continuously operating ignition sources (for example: open
flames, an operating gas appliance or an operating electric heater).
(14)
Do not pierce or burn.
(15)
Be aware that refrigerants may not contain an odour.
(16)
Pipe-work shall be protected from physical damage.
(17)
The installation of pipe-work shall be kept to a minimum.
(18)
Compliance with national gas regulations shall be observed.
(19)
Keep any required ventilation openings clear of obstruction.
(20)
Servicing shall be performed only as recommended by the manufacturer.
(21)
The appliance shall be stored in a well-ventilated area where the room size corresponds to the room area as
specified for operation.
(22)
Maintenance, service and repair operations shall be performed by authorized technician with required qualification.
(23)
Be sure to have appropriate ventilation in order to prevent ignition. Furthermore, be sure to carry out fire preven-
tion measures that there are no dangerous or flammable objects in the surrounding area.
[2] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
[3] Additional refrigerant charge
When charging directly from cylinder
R32 is a single refrigerant and its composition does not change. Therefore, both liquid charging and gas charging are
possible. Liquid charging of refrigerant all at once from the low-pressure side may cause the compressor malfunction.
Accordingly, make sure that charging is gradual.
< Cylinder without a siphon tube >< Cylinder with a siphon tube >
Charging liquid refrigerant
Cylinder
Cylinder
Liquid
Valve
Liquid
Valve
OCH654

5
[4] Cautions for unit using R32 refrigerant
Basic work procedures are the same as those for conventional units using refrigerant R410A. However, pay careful
attention to the following points.
(1) Information on servicing
(1-1) Checks on the Area
Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the
risk of ignition is minimized.
For repair to the refrigerating systems, (1-3) to (1-7) shall be completed prior to conducting work on the systems.
(1-2) Work Procedure
Work shall be undertaken under a controlled procedure so as to minimize the risk of a flammable gas or vapor being
present while the work is being performed.
(1-3) General Work Area
All maintenance staff and others working in the local area shall be instructed on the nature of work being carried out.
Work in confined spaces shall be avoided. The area around the workspace shall be sectioned off. Ensure that the con-
ditions within the area have been made safe by control of flammable material.
(1-4) Checking for Presence of Refrigerant
The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is
aware of potentially toxic or flammable atmospheres. Ensure that the leak detection equipment being used is suitable
for use with all applicable refrigerants, i.e. non-sparking, adequately sealed or intrinsically safe.
(1-5) Presence of Fire Extinguisher
If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing
equipment shall be available to hand.
Have a dry powder or CO2 fire extinguisher adjacent to the charging area.
(1-6) No Ignition Sources
No person carrying out work in relation to a refrigeration system which involves exposing any pipe work shall use any
sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, includ-
ing cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal,
during which refrigerant can possibly be released to the surrounding space. Prior to work taking place, the area around
the equipment is to be surveyed to make sure that there are no flammable hazards or ignition risks. “No Smoking” signs
shall be displayed.
(1-7) Ventilated Area
Ensure that the area is in the open or that it is adequately ventilated before breaking into the system or conducting any
hot work. A degree of ventilation shall continue during the period that the work is carried out. The ventilation should
safely disperse any released refrigerant and preferably expel it externally into the atmosphere.
(1-8) Checks on the Refrigeration Equipment
Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all
times the manufacturer’s maintenance and service guidelines shall be followed. If in doubt, consult the manufacturer’s
technical department for assistance.
The following checks shall be applied to installations using flammable refrigerants:
• The charge size is in accordance with the room size within which the refrigerant containing parts are installed.
• The ventilation machinery and outlets are operating adequately and are not obstructed.
• Marking to the equipment continues to be visible and legible. Markings and signs that are illegible shall be corrected.
• Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance
which may corrode refrigerant containing components, unless the components are constructed of materials which are
inherently resistant to being corroded or are suitably protected against being corroded.
(1-9) Checks on Electrical Devices
Repair and maintenance to electrical components shall include initial safety checks and component inspection proce-
dures. If a fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is
satisfactorily dealt with. If the fault cannot be corrected immediately but it is necessary to continue operation, an ade-
quate temporary solution shall be used. This shall be reported to the owner of the equipment so all parties are advised.
Initial safety checks shall include that:
• capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking;
• no live electrical components and wiring are exposed while charging, recovering or purging the system;
• there is continuity of earth bonding
(2) Repairs to Sealed Components
(2-1) During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked
upon prior to any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment
during servicing, then a permanently operating form of leak detection shall be located at the most critical point to warn
of a potentially hazardous situation.
(2-2) Particular attention shall be paid to the following to ensure that by working on electrical components, the casing is not
altered in such a way that the level of protection is affected. This shall include damage to cables, excessive number of
connections, terminals not made to original specification, damage to seals, incorrect fitting of glands, etc.
Ensure that the apparatus is mounted securely.
Ensure that seals or sealing materials have not degraded to the point that they no longer serve the purpose of prevent-
ing the ingress of flammable atmospheres.
Replacement parts shall be in accordance with the manufacturer’s specifications.
OCH654

6Continued to the next page
(3) Repair to intrinsically Safe Components
Do not apply any permanent inductive or capacitance loads to the circuit without ensuring that this will not exceed the
permissible voltage and current permitted for the equipment in use.
Intrinsically safe components are the only types that can be worked on while live in the presence of a flammable atmos-
phere. The test apparatus shall be at the correct rating.
Replace components only with parts specified by the manufacturer. Other parts may result in the ignition of refrigerant in
the atmosphere from a leak.
(4) Cabling
Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges or any other adverse
environmental effects. The check shall also take into account the effects of aging or continual vibration from sources such
as compressors or fans.
(5) Detection of Flammable Refrigerants
Under no circumstances shall potential sources of ignition be used in the searching for or detection of refrigerant leaks.
A halide torch (or any other detector using a naked flame) shall not be used.
(6) Leak Detection Methods
Electronic leak detectors may be used to detect refrigerant leaks but, in the case of flammable refrigerants, the sensitivity
may not be adequate, or may need re-calibration. (Detection equipment shall be calibrated in a refrigerant-free area.)
Ensure that the detector is not a potential source of ignition and is suitable for the refrigerant used. Leak detection equip-
ment shall be set at a percentage of the LFL of the refrigerant and shall be calibrated to the refrigerant employed, and the
appropriate percentage of gas (25% maximum) is confirmed.
Leak detection fluids are suitable for use with most refrigerants but the use of detergents containing chlorine shall be
avoided as the chlorine may react with the refrigerant and corrode the copper pipe-work.
If a leak is suspected, all naked flames shall be removed/extinguished.
If a leakage of refrigerant is found which requires brazing, all of the refrigerant shall be recovered from the system, or
isolated (by means of shut off valves) in a part of the system remote from the leak. For appliances containing flammable
refrigerants, oxygen free nitrogen (OFN) shall then be purged through the system both before and during the brazing pro-
cess.
(7) Removal and Evacuation
When breaking into the refrigerant circuit to make repairs – or for any other purpose conventional procedures shall be
used. However, for flammable refrigerants it is important that best practice is followed since flammability is a considera-
tion. The following procedure shall be adhered to:
•removerefrigerant
•purgethecircuitwithinertgas
•evacuate
•purgeagainwithinertgas
•openthecircuitbycuttingorbrazing.
The refrigerant charge shall be recovered into the correct recovery cylinders. For appliances containing flammable refrig-
erants, the system shall be “flushed” with OFN to render the unit safe. This process may need to be repeated several
times.
Compressed air or oxygen shall not be used for purging refrigerant systems.
For appliances containing flammable refrigerants, flushing shall be achieved by breaking the vacuum in the system with
OFN and continuing to fill until the working pressure is achieved, then venting to atmosphere, and finally pulling down to
a vacuum. This process shall be repeated until no refrigerant is within the system. When the final OFN charge is used,
the system shall be vented down to atmospheric pressure to enable work to take place. This operation is absolutely vital
if brazing operations on the pipe-work are to take place.
Ensure that the outlet for the vacuum pump is not close to any ignition sources and that ventilation is available.
(8) Charging Procedures
In addition to conventional charging procedures, the following requirements shall be followed:
• Ensure that contamination of different refrigerants does not occur when using charging equipment. Hoses or lines
shall be as short as possible to minimize the amount of refrigerant contained in them.
• Cylinders shall be kept upright.
• Ensure that the refrigeration system is earthed prior to charging the system with refrigerant.
• Label the system when charging is complete (if not already).
• Extreme care shall be taken not to overfill the refrigeration system.
Prior to recharging the system, it shall be pressure-tested with the appropriate purging gas. The system shall be leak-
tested on completion of charging but prior to commissioning. A follow up leak test shall be carried out prior to leaving the
site.
(9) Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its
detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an
oil and refrigerant sample shall be taken in case analysis is required prior to re-use of reclaimed refrigerant. It is essential
that electrical power is available before the task is commenced.
a) Become familiar with the equipment and its operation.
OCH654

7
b) Isolate system electrically.
c) Before attempting the procedure, ensure that:
•mechanicalhandlingequipmentisavailable,ifrequired,forhandlingrefrigerantcylinders;
•allpersonalprotectiveequipmentisavailableandbeingusedcorrectly;
•therecoveryprocessissupervisedatalltimesbyacompetentperson;
•recoveryequipmentandcylindersconformtotheappropriatestandards.
d) Pump down refrigerant system, if possible.
e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the system.
f) Make sure that cylinder is situated on the scales before recovery takes place.
g) Start the recovery machine and operate in accordance with manufacturer’s instructions.
h) Do not overfill cylinders. (No more than 80 % volume liquid charge).
i) Do not exceed the maximum working pressure of the cylinder, even temporarily.
j) When the cylinders have been filled correctly and the process completed, make sure that the cylinders and the equip-
ment are removed from site promptly and all isolation valves on the equipment are closed off.
k) Recovered refrigerant shall not be charged into another refrigeration system unless it has been cleaned and checked.
(10) Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The label shall be
dated and signed. For appliances containing flammable refrigerants, ensure that there are labels on the equipment stat-
ing the equipment contains flammable refrigerant.
(11) Recovery
When removing refrigerant from a system, either for servicing or decommissioning, it is recommended good practice
that all refrigerants are removed safely. When transferring refrigerant into cylinders, ensure that only appropriate refrig-
erant recovery cylinders are employed. Ensure that the correct number of cylinders for holding the total system charge
are available. All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i.e.
special cylinders for the recovery of refrigerant). Cylinders shall be complete with pressure-relief valve and associated
shut-off valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery
occurs.
The recovery equipment shall be in good working order with a set of instructions concerning the equipment that is at
hand and shall be suitable for the recovery of all appropriate refrigerants including, when applicable, flammable refriger-
ants. In addition, a set of calibrated weighing scales shall be available and in good working order. Hoses shall be com-
plete with leak-free disconnect couplings and in good condition. Before using the recovery machine, check that it is in
satisfactory working order, has been properly maintained and that any associated electrical components are sealed to
prevent ignition in the event of a refrigerant release. Consult manufacturer if in doubt.
The recovered refrigerant shall be returned to the refrigerant supplier in the correct recovery cylinder, and the relevant
waste transfer note arranged. Do not mix refrigerants in recovery units and especially not in cylinders. If compressors or
compressor oils are to be removed, ensure that they have been evacuated to an acceptable level to make certain that
flammable refrigerant does not remain within the lubricant. The evacuation process shall be carried out prior to returning
the compressor to the suppliers. Only electric heating to the compressor body shall be employed to accelerate this pro-
cess. When oil is drained from a system, it shall be carried out safely.
OCH654

8
2-3. PRECAUTIONS WHEN REUSING EXISTING R22/R410a REFRIGERANT PIPES
(1) Flowchart
[3] Service tools
Use the below service tools as exclusive tools for R32 refrigerant.
No. Tool name Specifications
1Gauge manifold · Only for R32
· Use the existing fitting specifications. (UNF1/2)
· Use high-tension side pressure of 5.3MPa·G or over.
2Charge hose · Only for R32
· Use pressure performance of 5.09MPa·G or over.
3Electronic weighing scale —
4Gas leak detector · Use the detector for R134a, R407C, R410a or R32.
5Adaptor for reverse flow check · Attach on vacuum pump.
6Refrigerant charge base —
7Refrigerant cylinder · Only for R32
· Cylinder with syphon
8Refrigerant recovery equipment —
Perform the airtight test, vacuum air purging,
additional refrigerant charging (if necessary),
and gas leak check.
•Refertotheowchartbelowtodetermineiftheexistingpipescanbeusedandifitisnecessarytousealterdrier.
•Ifthediameteroftheexistingpipesisdifferentfromthespecieddiameter,refertotechnologicaldatamaterialstoconrmif
the pipes can be used.
▼
▼
▼
▼
▼
▼▼
Measure the existing pipe thickness and
check for damage.
The existing pipe thickness meets specica-
tions and the pipes are not damaged.
Check if the existing air conditioner can operate.
After operating the cooling system for about 30
minutes, do a pump down work.
Disconnect the existing air conditioner from the
pipes.
Attach the new air conditioner
Test run The existing pipes cannot be reused.
Use new pipes.
•Iftheexistingairconditionercannotoperate,usea
refrigerant recovery device to collect the refrigerant.
•Incaseexistingpipeswereusedforgasoroil
heat pump systems, be sure to clean the pipes for
ZM100–140 models.
The existing pipe thickness does not meet
specications or the pipes are damaged.
OCH654

9
(2) Cautions for refrigerant piping work
New refrigerant R32 is adopted for replacement inverter series. Although the refrigerant piping work for R32 is same as for
R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure
of R32 is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1Thickness of pipes
Because the working pressure of R32 is higher compared to R22, be sure to use refrigerant piping with thickness shown
below. (Never use pipes of 0.7 mm or below.)
2Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R32
is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrigerants.
Therefore, to enhance airtightness and strength, flare cutting dimension of copper pipe for R32 has been specified sepa-
rately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R32 also has partly
been changed to increase strength as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions
for R32 below. For 1/2 and 5/8 inch pipes, the dimension B changes.
Use torque wrench corresponding to each dimension.
3Tools for R32 (The following table shows whether conventional tools can be used or not.)
1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
0.8
0.8
0.8
1.0
—
0.8
0.8
0.8
1.0
1.0
Nominal
dimensions (in)
Diagram below: Piping diameter and thickness
Outside
diameter (mm)
Thickness (mm)
R32/R410a R22
1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
9.1
13.2
16.6
19.7
—
9.0
13.0
16.2
19.4
23.3
Nominal
dimensions (in)
Flare cutting dimensions
Outside
diameter
Dimension A ( )
+0
-0.4 (mm)
(mm)
R32/R410a R22 1/4
3/8
1/2
5/8
3/4
6.35
9.52
12.70
15.88
19.05
17.0
22.0
26.0
29.0*
—
17.0
22.0
24.0
27.0
36.0
Nominal
dimensions (in)
Flare nut dimensions
Outside
diameter
Dimension B (mm)
(mm)
R32/R410a R22
* 36.00 mm for
indoor unit of
ZM100, 125
and 140
Gauge manifold
Charge hose
Gas leak detector
Refrigerant recovery equipment
Refrigerant cylinder
Safety charger
Charge valve
Vacuum pump
Flare tool
Bender
Pipe cutter
Welder and nitrogen gas cylinder
Refrigerant charging scale
Vacuum gauge or thermis-
tor vacuum gauge and
vacuum valve
Charging cylinder
Air purge, refrigerant charge
and operation check
Gas leak check
Refrigerant recovery
Refrigerant charge
Prevent compressor malfunction
when charging refrigerant by
spraying liquid refrigerant
Prevent gas from blowing out
when detaching charge hose
Vacuum drying and air
purge
Flaring work of piping
Bend the pipes
Cut the pipes
Weld the pipes
Refrigerant charge
Check the degree of vacuum. (Vacuum
valve prevents back flow of oil and refri-
gerant to thermistor vacuum gauge)
Refrigerant charge
Tool exclusive for R32
Tool exclusive for R32
Tool for HFC refrigerant
Tool exclusive for R32
Tool exclusive for R32
Tool exclusive for R32
Tool exclusive for R32
Tools for other refrigerants can
be used if equipped with adap-
ter for reverse flow check
Tools for other refrigerants
can be used by adjusting
flaring dimension
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants can be used
Tools for other refrigerants
can be used
Tool exclusive for R32
Tools and materials Use R32 tools
(Usable if equipped
with adapter for rever-
se flow)
(Usable by adjusting
flaring dimension)
(Usable if equipped
with adapter for rever-
se flow)
(Usable by adjusting
flaring dimension)
: Prepare a new tool. (Use the new tool as the tool exclusive for R32.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
Can R22 tools be used?
Can R407C tools be used?
(Usable if equipped
with adapter for rever-
se flow)
(Usable by adjusting
flaring dimension)
Can R410a tools be used?
Dimension A
Dimension B
OCH654

10
2-4. Choosing the outdoor unit installation location
R32 is heavier than air—as well as other refrigerants—
so tends to accumulate at the base (in the vicinity of the
floor). If R32 accumulates around base, it may reach a
flammable concentration in case room is small. To avoid
ignition, maintaining a safe work environment is required
by ensuring appropriate ventilation. If a refrigerant leak is
confirmed in a room or an area where there is insufficient
ventilation, refrain from using of flames until the work
environment can be improved by ensuring appropriate
ventilation.
Install outdoor units in a place where at least one of the
four sides is open, and in a sufficiently large space with-
out depressions.
2-5. Minimum installation area
If you unavoidably install a unit in a space where all four sides are blocked or there are depressions, confirm that one of
these situations (A, B or C) is satisfied.
Note: These countermeasures are for keeping safety not for specification guarantee.
A) Secure sufficient installation space (minimum installation area Amin).
Install in a space with an installation area of Amin or more, corresponding to refrigerant quantity M (factory-charged
refrigerant + locally added refrigerant).
B) Install in a space with a depression height of [ 0.125 [m]
OK OK
OK NG
Amin
Height from the bottom of
0.125 [m] or less Height from the bottom of
0.125 [m] or less
M [kg] Amin [m²]
1.0 12
1.5 17
2.0 23
2.5 28
3.0 34
3.5 39
4.0 45
4.5 50
5.0 56
5.5 62
6.0 67
6.5 73
7.0 78
7.5 84
OCH654

11
C) Create an appropriate ventilation open area.
Make sure that the width of the open area is 0.9 [m] or more and the height of the open area is 0.15 [m] or more.
However, the height from the bottom of the installation space to the bottom edge of the open area should be 0.125 [m]
or less.
Open area should be 75% or more opening.
■Indoorunits
Install in a room with a floor area of Amin or more, corresponding to refrigerant quantity M (factory-charged refrig-
erant + locally added refrigerant).
* For the factory-charged refrigerant amount, refer to the spec nameplate or installation manual.
For the amount to be added locally, refer to the installation manual.
Install the indoor unit so that the height from the floor to the bottom of the indoor unit is h0;
for wall mounted: 1.8 m or more;
for ceiling suspended, cassette and ceiling concealed: 2.2 m or more.
* There are restrictions in installation height for each model, so read the installation manual for the particular unit.
75% or more opening
Width W 0.9 [m] or more
Height from the bottom
0.125 [m] or less
Height H 0.15 [m] or more
M [kg] Amin [m²]
1.0 4
1.5 6
2.0 8
2.5 10
3.0 12
3.5 14
4.0 16
4.5 20
5.0 24
5.5 29
6.0 35
6.5 41
7.0 47
7.5 54 Wall mounted
h0 ] 1.8 [m]
Ceiling concealedCassetteCeiling suspended
h0 ] 2.2 [m]h0 ] 2.2 [m]h0 ] 2.2 [m]
OCH654

12
3 FEATURES
CHARGELESS SYSTEM
PRE-CHARGED REFRIGERANT IS SUPPLIED FOR PIPING LENGTH AT SHIPMENT
Maximum 30 m
The refrigerant circuit with LEV (Linear Expansion Valve) and power receiver/accumulator always control the optimal refrig-
erant level regardless of the length (30 m maximum and 5 m minimum) of piping. The additional refrigerant charging work
during installation often causes problems. It is completely eliminated by chargeless system. This unique system improves
the quality and reliability of the work done. It also helps to speed up the installation time.
PUZ-ZM100VKA
PUZ-ZM125VKA
PUZ-ZM140VKA
PUZ-ZM100YKA
PUZ-ZM125YKA
PUZ-ZM140YKA
OCH654

13
A
kW
W
kW
K
/min(CFM
)
dB
dB
mm (inch)
mm (inch)
mm (inch)
kg (lb)
kg (lb)
L
mm (inch)
mm (inch)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) oNo.
Fan motor output
Airflow
Defrost method
Sound pressure level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Service Ref. PUZ-ZM140VKA.UKPUZ-ZM125VKA.UK
PUZ-ZM100VKA.UK
49
51
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
—
Plate fin coil
Propeller fan o2
0.060+0.060
Reverse cycle
1,050 (41-5/16)
330+40 (13+1-9/16)
1,338 (52-11/16)
R32
4.0 (8.8)
1.40 (FW68S)
9.52 (3/8)
15.88 (5/8)
Flared
Flared
Maximum 30 m
Maximum 100 m
28
2.9
HP switch
Comp. surface thermo
Discharge thermo
Single 50 Hz, 230 V
OUTDOOR UNIT
REFRIGERANT PIPING
2.6
1.7
26.5
AVB33FADMT
50
52
116 (256) 118 (260)
110 (3,880) 120 (4,230)
A
kW
W
kW
K
/min(CFM
)
dB
dB
mm (inch)
mm (inch)
mm (inch)
kg (lb)
kg (lb)
L
mm (inch)
mm (inch)
Power supply (phase, cycle, voltage)
Max. current
External finish
Refrigerant control
Compressor
Model
Motor output
Starter type
Protection devices
Crankcase heater
Heat exchanger
Fan Fan(drive) oNo.
Fan motor output
Airflow
Defrost method
Sound pressure level
Dimensions
Weight
Refrigerant
Charge
Oil (Model)
Pipe size O.D.
Connection method
Between the indoor &
outdoor unit
Cooling
Heating
W
D
H
Liquid
Gas
Indoor side
Outdoor side
Height difference
Piping length
Service Ref.
PUZ-ZM140YKA.UKPUZ-ZM125YKA.UKPUZ-ZM100YKA.UK
49
51
9.5
Munsell 3Y 7.8/1.1
Linear Expansion Valve
Hermetic
Inverter
—
Plate fin coil
Propeller fan o2
0.060+0.060
Reverse cycle
1,050 (41-5/16)
330+40 (13+1-9/16)
1,338 (52-11/16)
R32
4.0 (8.8)
1.40 (FW68S)
9.52 (3/8)
15.88 (5/8)
Flared
Flared
Maximum 30 m
Maximum 100 m
2.9
HP switch
Comp. surface thermo
Discharge thermo
3phase, 50 Hz, 400 V
OUTDOOR UNIT
REFRIGERANT PIPING
2.61.7
110 (3,880) 120 (4,230)
8 13
AVB33FACMT
50
52
123 (271) 125 (276) 131 (289)
4 SPECIFICATIONS
OCH654

14
5DATA
5-1. REFILLING REFRIGERANT CHARGE (R32: kg)
0.466
0.466
0.466
1.199
1.199
1.199
AVB33FADMT AVB33FACMT
PUZ-ZM100/125/140VKA.UK PUZ-ZM100/125/140YKA.UK
Service Ref.
Compressor model
(at 20°C)
U-V
U-W
W-V
Winding
Resistance
( ")
Additional charge is required for pipes longer
than 30 m.
Service Ref. Piping length (one way) Initial
charged
10 m 20 m 30 m 40 m 50 m 60 m 75 m 100 m
PUZ-ZM100VKA.UK
PUZ-ZM100YKA.UK 4.0 4.0 4.0 4.4 4.8 5.2 5.8 6.8 4.0
PUZ-ZM125VKA.UK
PUZ-ZM125YKA.UK 4.0 4.0 4.0 4.4 4.8 5.2 5.8 6.8 4.0
PUZ-ZM140VKA.UK
PUZ-ZM140YKA.UK 4.0 4.0 4.0 4.4 4.8 5.2 5.8 6.8 4.0
5-2. COMPRESSOR TECHNICAL DATA
OCH654

15
5-3. NOISE CRITERION CURVES
1.5 m
1 m
MICROPHONE
UNIT
GROUND
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUZ-ZM100VKA.UK
PUZ-ZM100YKA.UK
COOLING
MODE
HEATING
49
SPL(dB)
51
LINE
90
80
70
60
50
40
30
20
10 63 125 250 500 1000 2000 4000 8000
APPROXIMATE
THRESHOLD OF
HEARING FOR
CONTINUOUS
NOISE
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
PUZ-ZM125VKA.UK
PUZ-ZM140VKA.UK
PUZ-ZM125YKA.UK
PUZ-ZM140YKA.UK COOLING
MODE
HEATING
50
SPL(dB)
52
LINE
OCH654

16
The unit of pressure has been changed to MPa based on international SI system.
The conversion factor is : 1(MPa)=10.2(kgf/cm²)
TotalElectrical circuitRefrigerant circuitIndoor side
Outdoor
side
Representative matching
SHF
BF
W
kW
Mode
Capacity
Input
PLA-ZM100EA.UK PLA-ZM125EA.UK PLA-ZP140EA.UK
Cooling
9,500
2.03
Heating
11,200
2.47
Cooling
12,500
3.24
Heating
14,000
3.54
Cooling
13,400
3.61
Heating
16,000
4.25
9.18/3.08
2.51
1.00
73
43
14
5
27
19
13
35
24
0.73
0.10
10.99/3.74
2.51
0.72
80
42
3
5
20
15
40
7
6
—
—
14.33/4.91
2.68
0.93
81
44
9
5
27
19
11
35
24
0.64
0.123
15.62/5.36
2.81
0.73
92
45
1
5
20
15
44
7
6
—
—
15.99/5.34
2.72
0.90
82
45
11
5
27
19
12
35
24
0.67
0.14
18.83/6.27
2.87
0.70
88
47
0
5
20
15
45
7
6
—
—
1 , 50
230
1/3 , 50
230/400
1 , 50
230
1/3 , 50
230/400
1 , 50
230
1/3 , 50
230/400
Phase , Hz
Voltage
Current
Outdoor unit
Phase , Hz
Voltage
Current
Discharge pressure
Suction pressure
Discharge temperature
Condensing temperature
Suction temperature
Ref. pipe length
Intake air temperature
Discharge air temperature
Intake air temperature
V
A
V
A
MPa
MPa
°C
°C
°C
m
°C
°C
°C
°C
°C
Indoor unit
D.B.
W.B.
D.B.
D.B.
W.B.
PUZ-ZM100VKA.UK
PUZ-ZM100YKA.UK PUZ-ZM125VKA.UK
PUZ-ZM125YKA.UK PUZ-ZM140VKA.UK
PUZ-ZM140YKA.UK
0.47 0.45 0.52 0.50 0.66 0.64
PLA-ZM100EA.UK PLA-ZM125EA.UK PLA-ZM140EA.UK
5-4. STANDARD OPERATION DATA
OCH654

17
Unit: mm
PUZ-ZM100VKA.UK
PUZ-ZM125VKA.UK
PUZ-ZM140VKA.UK
PUZ-ZM100YKA.UK
PUZ-ZM125YKA.UK
PUZ-ZM140YKA.UK
6OUTLINES AND DIMENSIONS
OCH654

18
PUZ-ZM100VKA.UK PUZ-ZM125VKA.UK PUZ-ZM140VKA.UK
7WIRING DIAGRAM
Terminal Block
<Power Supply, Indoor/Outdoor>
Motor for Compressor
Fan Motor
Solenoid Valve (4-Way Valve)
High Pressure Switch
Thermistor <Liquid>
Thermistor <Discharge>
Thermistor <2-Phase Pipe>
Thermistor <Ambient>
Thermistor <Heat Sink>
Thermistor <Comp. Surface>
Linear Expansion Valve
Reactor
Capacitor
Capacitor
P.B.
C.B.
U/V/W
LI
NI
DCL1, DCL2
IGBT
EI, E2, E3, E4
SW1
SW4
SW5
SW6
SW7
SW8
SW9
Power Circuit Board
Connection Terminal <U/V/W-Phase>
Connection Terminal <L-Phase>
Connection Terminal <N-Phase>
Connection Terminal <Reactor>
Power Module
Connection Terminal <Ground>
Controller Circuit Board
Switch
<Manual Defrost, Defect History,
Record Reset, Refrigerant Address>
Switch
<Test Operation>
Switch
<Function Switch>
Switch
<Model Select>
Switch <Function Switch>
Switch <Function Switch>
Switch <Function Switch>
SWP
CN31
CN3S
CNDM
CN51
SV1
SS
CNM
CNMNT
CNVMNT
LED1, LED2
F1, F2, F3, F4
X51, X52, X54
Switch <Pump Down>
Connector <Emergency Operation>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector
<Connect to Optional M-NET Adapter Board>
Connector
<Connect to Optional M-NET Adapter Board>
LED <Operation Inspection Indicators>
Fuse <T6.3AL250V>
Relay
SYMBOL
TB1
MC
MF1, MF2
21S4
63H
TH3
TH4
TH6
TH7
TH8
TH33
LEV-A, LEV-B, LEV-C
DCL
CY1, CY2
CX1
SYMBOL SYMBOLNAME NAME NAME
P.B.
WDCL
LN S1 S2 S3
POWER SUPPLY
~/N 230V 50Hz
TB1
VU
2
RD
WH
BK
MC
CN2
(RD)
CN4
(WH)
1 721
31
RD
BU
YE
OG
BN
GNYE
BK
(RD)
CNAC2
(WH)
CNAC1
LI
NI
EI
E3
CN52C
(RD)
3
1
1
3
1 3
DCL1DCL2
+
~
~
+
-
UVW
CNDC
(PK)
BK
2
E2
BK
OG
BN
E4
BK
CY1
CX1 CY2
IGBT
RD
WH
73
t°TH8
3
C. B. TH6TH7 TH4TH3
t° t° t° t°
LEV-A
CNS
(WH)
CNAC
(WH)
CNDC
(PK)
F2
F1
F3
F4 SV1
(GY)
CN2
(RD)
CN4
(WH)
SW5
SW7
TH7/6
(RD) TH3
(WH) TH4
(WH)
TRANS
CNVMNT
(WH) CNMNT
(WH)
SW8
SW9
SW6SW1
CN31
X54
63H
(YE)
2
7
* 1
1 4 1 2 2 1
1 3
31 1
5
1 2
17
1
3
1
3
1 2
3431 SS
(WH)
X51
31
LEV-A
(WH) 51
21S4
(GN)
X52
31
MS
3~
MF1
CNF1
(WH)
17
63H
LEV-B
(RD)
M
LEV-B
51
M
MS
3~
MF2
CNF2
(WH)
17
2CN3S
(WH) 31
CNDM
(WH)
CN51
(WH)
3
1
51
31
TH33
(YE)
TH33
t°
LEV-C
(BU) 51
LEV-C
M
5
5
CN52C
(RD)
1 3
When M-NET Adapter is connected
CN2M
(WH)
CN5
(WH)
CND
(WH)
M-NET
M-NET ADAPTER
51
5
1
2
13
3
3 5
CNM
(WH)
1 14
LED1
LED2
SWP
SW4
140 only
MS
3~
1 2 3 4 5 6 7 8
OFF
ON
1 2 3 4 5 6 7 8
OFF
ON
1 2 3 4 5 6 7 8
OFF
ON
SW6 *2
MODEL
100V
125V
140V
The black square (■) indicates a switch position.
*1. MODEL SELECT
*2. SW6-1 to 3: Function switch
21S4
TB7
A B S
TO INDOOR
UNIT
SYMBOL
M-NETADAPTER
NAME
TB7
CN5
CND
CN2M
Terminal Block <M-NET connection>
Connector <Transmission>
Connector <Power Supply>
Connector <M-NET communication>
OCH654

19
PUZ-ZM100YKA.UK PUZ-ZM125YKA.UK PUZ-ZM140YKA.UK
Terminal Block <Power Supply>
Terminal Block <Indoor/Outdoor>
Motor for Compressor
Fan Motor
Solenoid Valve (4-Way Valve)
High Pressure Switch
Thermistor <Liquid>
Thermistor <Discharge>
Thermistor <2-Phase Pipe>
Thermistor <Ambient>
Thermistor <Heat Sink>
Thermistor <Comp. Surface>
Linear Expansion Valve
Reactor
Capacitor
Rush Current Protect Resistor
Capacitor
Power Circuit Board
Connection Terminal
<U/V/W-Phase>
Connection Terminal
<L1/L2/L3-Power Supply>
N.F.
CONV.B.
C.B.
TB-N
X52CA/B
LI1/LI2/LI3/NI
LO1/LO2/LO3/NO
GD1,GD3
L1-A1/IN
L1-A2/OU
L2-A2/OU
L3-A2/OU
N-IN
CK-OU
SW1
SW4
SW5
SW6
Connection Terminal
52C Relay
Noise Filter Circuit Board
Connection Terminal
<L1/L2/L3/N-Power Supply>
Connection Terminal
<L1/L2/L3/N-Power Supply>
Connection Terminal
<Ground>
Converter Circuit Board
Connection Terminal
<L1-Power Supply>
Connection Terminal
<L1-Power Supply>
Connection Terminal
<L2-Power Supply>
Connection Terminal
<L3-Power Supply>
Connection Terminal
Connection Terminal
Controller Circuit Board
Switch <Manual Defrost, Defect History,
Record Reset, Refrigerant Address>
Switch
<Test Operation>
Switch
<Function Switch>
Switch
<Model Select>
SW7
SW8
SW9
SWP
CN31
CN3S
CNDM
CN51
SV1
SS
CNM
CNMNT
CNVMNT
LED1, LED2
F1, F2, F3, F4
X51, X52, X54
Switch <Function Switch>
Switch <Function Switch>
Switch <Function Switch>
Switch <Pump Down>
Connector <Emergency Operation>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector <Connection for Option>
Connector
<Connect to Optional M-NET Adapter Board>
Connector
<Connect to Optional M-NET Adapter Board>
LED <Operation Inspection Indicators>
Fuse <T6.3AL250V>
Relay
TB-U/V/W
TB-L1/L2/L3
SYMBOL
TB1
TB2
MC
MF1, MF2
21S4
63H
TH3
TH4
TH6
TH7
TH8
TH33
LEV-A, LEV-B, LEV-C
ACL1,ACL2,ACL3,ACL4
CK
RS
CY1, CY2
P.B.
SYMBOL SYMBOLNAME NAME NAME
1 2 3 4 5 6 7 8
OFF
ON
1 2 3 4 5 6 7 8
OFF
ON
1 2 3 4 5 6 7 8
OFF
ON
SW6
*2
MODEL
100Y
125Y
140Y
The black square (■) indicates a switch position.
*1. MODEL SELECT
X51
31
When M-NET Adapter is connected
CN2M
(WH)
CN5
(WH)
CND
(WH)
M-NET
M-NET ADAPTER
51
5
1
2
13
3
TB7
A B S
*2. SW6-1 to 3: Function switch
MS
3~
MF1
CNF1
(WH)
17
MS
3~
MF2
CNF2
(WH)
17
~
~
~
P.B.
U
POWER
SUPPLY
3N~
400V 50Hz
TB1
VW
RD
WH
BK
MC
7
L1
L2
L3
N
N.F.
CNAC1
(WH) 31
CNDC
(PK) 31 CNL
(BU)
13
CNAC2
(RD)
31
CNCT
(RD) 1 2
LO1
LO2
LO3
NO
GD1
NI
LI1
LI2
LI3
GD3
S1
S2
S3
CK
2
3
2
3
ACL4
ACL3
ACL2
ACL1
RD
WH
BK
BU
RD
WH
BK
BU
TB2
CN7
(WH)
3
1
L3-OU
L3-A2
L2-OU
L2-A2
L1-OU
L1-A2
L1-A1
L1-IN
N-IN
CK-OU
X52CA
RD
RD
BK
BU
RD
RD
BK
BK
WH
WH
RD
BK
WH
BK
YE
OG
BN
BK
RD
GNYE
BK
BK
CONV.B.
BN
BN
TO
INDOOR
UNIT
CN7
(WH)
1 3 1 2
CN6
(WH) 1 2
CN5
(RD) CN2
(RD)
1 7 1 2
CN4
(WH)
TB-N
TB-U
TB-V
TB-W
L3IN
TB-L2
TB-L1
TH8
t°
RS
RD
MS
3~
22
CY1
CY2
C. B.
TH6TH7 TH4TH3
21S4
t° t° t° t°
LEV-A
CNS
(WH)
CNAC
(WH)
CNDC
(PK)
F2
F1
F3
F4 SV1
(GY)
CN2
(RD)
CN4
(WH)
TH7/6
(RD) TH3
(WH) TH4
(WH)
TRANS
CNVMNT
(WH) CNMNT
(WH)
X54
63H
(YE)
2
7
1 4 1 2 2 1
1 3
31 1
5
1 2
17
1
3
1
3
1 2
3431 SS
(WH)
LEV-A
(WH) 51
21S4
(GN)
X52
31
MS
3~
MF1
CNF1
(WH)
17
63H
LEV-B
(RD)
M
LEV-B
51
M
MS
3~
MF2
CNF2
(WH)
17
2
CN3S
(WH) 3
1
CNDM
(WH)
CN51
(WH)
3
1
5
1
31
TH33
(YE)
TH33
t°
LEV-C
(BU) 51
LEV-C
M
5
5 3 5
CNM
(WH)
1 14
LED1
LED2
140 only
TB-L3
X52CB
L3OUT
SW5
SW7
SW8
SW9
SW6SW1
CN31
* 1
SWP
SW4
SYMBOL
M-NETADAPTER
NAME
TB7
CN5
CND
CN2M
Terminal Block <M-NET connection>
Connector <Transmission>
Connector <Power Supply>
Connector <M-NET communication>
OCH654

20
8WIRING SPECIFICATIONS
8-1. FIELD ELECTRICAL WIRING (power wiring specifications)
1
2
S1
S2
S3
S1
S2
S3
Indoor/outdoor
unit connection
cable
Indoor
unit
Unit
power
supply
Outdoor
unit
Remote
controller
L
BN
BEarth leakage breaker
Cwiring circuit breaker or
isolating switch
CB
BEarth leakage breaker
Cwiring circuit breaker or
isolating switch
CL
N1
21
2
S1
Indoor
unit
S2
S3
S1
S2
S3
S1
S2
S3
Unit
power
supply Indoor/outdoor
unit connection
cable
Indoor
unit
Outdoor
unit
Remote
controller
B
BEarth leakage breaker
Cwiring circuit breaker or
isolating switch
C1
21
21
2
S1
S2
S3
S1
S2
S3
S1
S2
S3
S1
S2
S3
Indoor/outdoor
connection cable
Indoor
unit
Unit
power
supply
Indoor
unit
Indoor
unit
Outdoor
unit
Remote
controller
L
N
1:1 system Electrical wiring Synchronized twin and triple system Electrical wiring
•Synchronizedtwin
•Synchronizedtriple
Notes: 1. Wiring size must comply with the applicable local and national code..
2. Power supply cables and Indoor/Outdoor unit connecting cables shall not be lighter than polychloroprene sheathed flexible cable.
3. Install an earth longer than other cables.
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between
power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals
when the power is energized. If isolator should be used between indoor unit and outdoor unit, please use 3-pole type.
(Design 60245 IEC 57)
S1
S2
S3
S1
S2
S3
A-Control
Outdoor Unit
3 poles isolator
Power supply
Isolator
A-Control
Indoor Unit
Neversplicethepowercableortheindoor-outdoorconnectioncable,otherwiseitmayresultinasmoke,areorcommunicationfailure.
Outdoor unit model ZM100/125V ZM140V ZM100/125/140Y
Outdoor unit power supply
~/N (single), 50 Hz, 230 V ~/N (single), 50 Hz, 230 V 3N~ (3 ph 4-wires), 50 Hz, 400 V
Outdoor unit input capacity main switch (Breaker)
*1 32 A 40 A 16 A
Wiring
Wire No. ×
size (mm²)
Outdoor unit power supply 3 × Min. 4 3 × Min. 6 5 × Min. 1.5
Indoor unit-Outdoor unit *2 3 × 1.5 (Polar) 3 × 1.5 (Polar) 3 × 1.5 (Polar)
Indoor unit-Outdoor unit earth *2 1 × Min. 1.5 1 × Min. 1.5 1 × Min. 1.5
Remote controller-Indoor unit *3 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar) 2 × 0.3 (Non-polar)
Circuit rating
Outdoor unit L-N (single)
Outdoor unit L1-N, L2-N, L3-N (3 phase)
*4 230 V AC 230 V AC 230 V AC
Indoor unit-Outdoor unit S1-S2 *4 230 V AC 230 V AC 230 V AC
Indoor unit-Outdoor unit S2-S3 *4 24 V DC 24 V DC 24 V DC
Remote controller-Indoor unit *4 12 V DC 12 V DC 12 V DC
*1.A breaker with at least 3.0 mm contact separation in each pole shall be provided. Use earth leakage breaker (NV).
Make sure that the current leakage breaker is one compatible with higher harmonics.
Always use a current leakage breaker that is compatible with higher harmonics as this unit is equipped with an inverter.
The use of an inadequate breaker can cause the incorrect operation of inverter.
*2.(ZM100–140)
Maximum 45 m
If 2.5 mm² is used, maximum 50 m.
If 2.5 mm² is used and S3 is separated, maximum 80 m
Maximum 80 m. Total maximum including all indoor/indoor connection is 80 m.
*3. Maximum 500 m (When using 2 remote controllers, the maximum wiring length for the remote controller cables is 200 m.)
*4.TheguresareNOTalwaysagainsttheground.
S3 terminal has 24 V DC against S2 terminal. However between S3 and S1, these terminals are NOT electrically insulated by the transformer or other device.
Caution: Be sure to install N-Line. Without N-Line, it could cause damage to the unit.
OCH654
This manual suits for next models
5
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