Mitsubishi MXZ-4D83VA User manual

Installation Manual For INSTALLER
• This manual only describes the installation of outdoor unit.
When installing the indoor unit, refer to the installation manual of indoor unit.
Installationsanleitung Für INSTALLATEUR
• Diese Installationsanleitung gilt nur für die Installation des Außengerätes.
Zur Installation des Innengeräts siehe die Installationsanleitung für Innengeräte.
Notice d’installation
Destinée àl ’ INSTALLATEUR
• Cette notice ne décrit que l’installation de l’appareil extérieur.
Lors de l’installation de l’appareil intérieur, consultez la notice d’installation de cet
appareil.
Installatiehandleiding Voor de INSTALLATEUR
• Deze handleiding beschrijft alleen de installatie van de buitenunit.
Raadpleeg de installatiehandleiding van de binnenunit wanneer udeze instal-
leert.
Manual de instalación Para el INSTALADOR
• En este manual sólo se describe la instalación de la unidad exterior.
Para instalar la unidad interior, consulte el manual de instalación de dicha uni-
dad.
Manuale per l’installazione
Per il TECNICO INSTALLATORE
• Questo manuale descrive solo l’installazione dell’unità esterna.
Per l’installazione dell’unità interna, fare riferimento al relativo manuale di instal-
lazione.
Εγχειρίδιο εγκατάστασης Για τον ΤΕΧΝΙΚΟ
• Στο παρόν εγχειρίδιο περιγράφεται μόνο η εγκατάσταση της μονάδας εξωτερικού χώρου.
Για την εγκατάσταση της μονάδας εσωτερικού χώρου, ανατρέξτε στο εγχειρίδιο
εγκατάστασης της μονάδας εσωτερικού χώρου.
Manual de Instalação Para oINSTALADOR
• Este manual descreve apenas ainstalação da unidade exterior.
Quando proceder àinstalação da unidade interior, consulte omanual de instalação
da unidade interior.
Installationshåndbog Til INSTALLATØREN
• Denne håndbog beskriver kun, hvordan udendørsenheden installeres.
Vedrørende installation af indendørsenheden henvises til installationshåndbogen
for indendørsenheden.
Installationsanvisning För INSTALLATÖREN
• Denna installationsanvisning beskriver endast installation av utomhusenheten.
Se den separata installationsanvisningen för inomhusenheten.
Kurulum Kılavuzu TESİSATÇI İÇİN
• Bu kılavuzda yalnızca dış ünitenin kurulumu açıklanmaktadır.
İç ünite kurulum işlemini yaparken iç ünite kurulum kılavuzuna bakın.
Руководство по установке Для МОНТАЖНИКА
• В данном руководстве приводится описание установки только наружного прибора.
При установке внутреннего прибора см. руководство по установке внутреннего
прибора.
Split-type Air-Conditioner
MXZ-4D83VA
MXZ-5D102VA
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1. BEFORE INSTALLATION
1-1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY
• Be sure to read “THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY” before installing the air conditioner.
• Be sure to observe the warnings and cautions specified here as they include important items related to safety
• After reading this manual, be sure to keep it together with the OPERATING INSTRUCTIONS for future reference.
• Equipment complying with IEC/EN 61000-3-12.
1-2. SPECIFICATIONS
CAUTION (Could lead to serious injury in particular environments when operated incorrectly.)
n Do not install the unit by yourself (user).
Incomplete installation could cause fire or electric shock, injury due to the
unit falling, or leakage of water. Consult the dealer from whom you pur-
chased the unit or a qualified installer
n Perform the installation securely referring to the installation manual.
Incomplete installation could cause fire, electric shock, injury due to the
unit falling, or leakage of water.
n When installing the unit, use appropriate protective equipment and tools
for safety.
Failure to do so could cause injury.
n Install the unit securely in a place which can bear the weight of the unit.
If the installation location cannot bear the weight of the unit, the unit
could fall causing injury.
n Electrical work should be performed by a qualified, experienced electri-
cian, according to the installation manual. Be sure to use an exclusive
circuit. Do not connect other electrical appliances to the circuit.
If the capacity of the power circuit is insufcient or there is incomplete
electrical work, it could result in a fire or an electric shock
n Do not damage the wires by applying excessive pressure with parts
or screws.
Damaged wires could cause fire or electric shock
n Be sure to cut off the main power in case of setting up the indoor P.C.
board or wiring works.
Failure to do so could cause electric shock.
n Use the specified wires to connect the indoor and outdoor units se-
curely and attach the wires firmly to the terminal block connecting
sections so the stress of the wires is not applied to the sections. Do
not extend the wires, or use intermediate connection.
Incomplete connecting and securing could cause fire
n Do not install the unit in a place where inflammable gas may leak
If gas leaks and accumulates in the area around the unit, it could cause
an explosion.
n Do not use intermediate connection of the power cord or the exten-
sion cord and do not connect many devices to one AC outlet.
It could cause a fire or an electric shock due to defective contact, defec-
tive insulation, exceeding the permissible current, etc.
n Be sure to use the parts provided or specified parts for the installa-
tion work.
The use of defective parts could cause an injury or leakage of water due
to a fire, an electric shock, the unit falling, etc
n When plugging the power supply plug into the outlet, make sure
that there is no dust, clogging, or loose parts in both the outlet and
the plug. Make sure that the power supply plug is pushed complete-
ly into the outlet.
If there is dust, clogging, or loose parts on the power supply plug or the
outlet, it could cause electric shock or fire. If loose parts are found on the
power supply plug, replace it.
n Attach the electrical cover to the indoor unit and the service panel
to the outdoor unit securely.
If the electrical cover of the indoor unit and/or the service panel of the
outdoor unit are not attached securely, it could result in a re or an
electric shock due to dust, water, etc.
n When installing, relocating, or servicing the unit, make sure that
no substance other than the specified refrigerant (R410A) enters
the refrigerant circuit.
Any presence of foreign substance such as air can cause abnormal
pressure rise and may result in explosion or injury. The use of any re-
frigerant other than that specified for the system will cause mechanical
failure, system malfunction, or unit breakdown. In the worst case, this
could lead to aserious impediment to securing product safety.
n Do not discharge the refrigerant into the atmosphere. If refrigerant
leaks during installation, ventilate the room.
If refrigerant comes in contact with a re, harmful gas could be generated.
Refrigerant leakage may cause suffocation. Provide ventilation in accord-
ance withEN378-1.
n Check that the refrigerant gas does not leak after installation has
been completed.
If refrigerant gas leaks indoors, and comes into contact with the flame
of afan heater, space heater, stove, etc., harmful substances will be
generated.
n Use appropriate tools and piping materials for installation.
The pressure of R410A is 1.6 times more than R22. Not using appropri-
ate tools or materials and incomplete installation could cause the pipes
to burst or injury.
n When pumping down the refrigerant, stop the compressor before
disconnecting the refrigerant pipes.
If the refrigerant pipes are disconnected while the compressor is run-
ning and the stop valve is open, air could be drawn in and the pressure
in the refrigeration cycle could become abnormally high. This could
cause the pipes to burst or injury.
n When installing the unit, securely connect the refrigerant pipes
before starting the compressor.
If the compressor is started before the refrigerant pipes are connected
and when the stop valve is open, air could be drawn in and the pres-
sure in the refrigeration cycle could become abnormally high. This
could cause the pipes to burst or injury.
n Fasten a are nut with a torque wrench as specied in this manual.
If fastened too tight, a are nut may break after a long period and cause
refrigerant leakage.
n The unit shall be installed in accordance with national wiring regu-
lations.
n Earth the unit correctly.
Do not connect the earth to agas pipe, water pipe, lightning rod or tel-
ephone earth. Defective earthing could cause electric shock.
n Install an earth leakage breaker depending on the installation place.
If an earth leakage breaker is not installed, it could cause electric shock.
n Perform the drainage/piping work securely according to the installa-
tion manual.
If there is defect in the drainage/piping work, water could drop from the
unit, soaking and damaging household goods.
n Do not touch the air inlet or the aluminum fins of the outdoor unit
This could cause injury.
n Do not install the outdoor unit where small animals may live.
If small animals enter and touch the electric parts inside the unit, it
could cause a malfunction, smoke emission, or fire. Also, advise user
to keep the area around the unit clean.
WARNING (Could lead to death, serious injury, etc.)
*1 Connect to the power switch which has agap of 3mm or more when
open to interrupt the source power phase. (When the power switch is shut
off, it must interrupt all phases.)
*2 Use wires in conformity with design 60245 IEC 57. Use the indoor/out-
door connecting wire in conformity with the wire specifications specified in
the installation manual of the indoor unit.
*3 Never use pipes with thickness less than specified. The pressure resist-
ance will be insufficient
*4 Use acopper pipe or acopper-alloy seamless pipe.
*5 Be careful not to crush or bend the pipe during pipe bending.
*6 Refrigerant pipe bending radius must be 100 mm or more.
*7 Insulation material : Heat resisting foam plastic 0.045 specific gravit
*8 Be sure to use the insulation of specified thickness. Excessive thickness
may cause incorrect installation of the indoor unit and insufficient thick-
ness may cause dew drippage.
* 9 If the outdoor unit is installed higher than the indoor unit, max. height
difference is reduced to 10m.
* 10 If pipe length exceeds 40 m, additional refrigerant (R410A) charge is re-
quired. (No additional charge is required for pipe length less than 40 m.)
Additional refrigerant =A×(pipe length (m) -40)
Required Tools for Installation
Phillips screwdriver
Level
Scale
Utility knife or scissors
Torque wrench
Wrench (or spanner)
4mm hexagonal wrench
Flare tool for R410A
Gauge manifold for R410A
Vacuum pump for R410A
Charge hose for R410A
Pipe cutter with reamer
ENGLISH
CONTENTS
1. BEFORE INSTALLATION ............................................................ 1
2. OUTDOOR UNIT INSTALLATION ............................................... 4
3. FLARING WORK AND PIPE CONNECTION............................... 5
4. PURGING PROCEDURES, LEAK TEST, AND TEST RUN.........5
5. RELOCATION AND MAINTENANCE .......................................... 7
Model
Power supply *1Wire specifications * Pipe length and height difference
*3, *4, *5, *6, *7, *8
Rated
Voltage
Fre-
quency
Breaker
capacity Power supply Indoor/outdoor
connecting wire
Max. pipe length
per indoor unit /
for multi-system
Max. height
difference
*9
Max. no. of bends
per indoor unit /
for multi system
Refrigerant adjust-
ment A*10
MXZ-4D83VA 230 V 50 Hz 25 A 3-core 2.5 mm24-core
1.0 /1.5 mm2
25 m/70 m15m 25 /70 20 g/m
25 m/80 m15m 25 /80
MXZ-5D102VA
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3. Obstacles in front (blowing) only
When there is an obstacle in front of
the unit as shown in the figure, open
space above, behind, and on the
sides of the unit is required.
2. Front (blowing) side open
As long as space indicated
in the figure is provided, it
is allowed to install the unit
where obstacles are behind
and on the sides of the unit.
(No obstacle above the unit)
FREE SPACE REQUIRED AROUND OUTDOOR UNIT
1-4. SELECTING THE INSTALLATION LOCATION
• Where it is not exposed to strong wind.
• Where airflow is good and dustless
• Where rain or direct sunshine can be avoided as much as possible.
• Where neighbours are not annoyed by operation sound or hot air.
• Where rigid wall or support is available to prevent the increase of op-
eration sound or vibration.
• Where there is no risk of combustible gas leakage.
• When installing the unit, be sure to secure the unit legs.
• Where it is at least 3maway from the antenna of TV set or radio. Op-
erationof the air conditioner may interfere with radio or TV reception in
areas where reception is weak. An amplier may be required for the af-
fected device.
• Install the unit horizontally.
• Please install it in an area not affected by snowfall or blowing snow.
In areas with heavy snow, please install acanopy, apedestal and/or
some baffle boards
Note:
It is advisable to make apiping loop near outdoor unit so as to reduce
vibration transmitted from there.
500 or more
200 or more
350 or more
100 or more
1. Obstacles above
When there is no obstacle in front
and on the sides of the unit, it is al-
lowed toinstall the unit where an
obstacle is above the unit only if the
space shown in the gure is provided.
100 or more
500 or more
100 or more
Service space
350 or more
350 or more
6. Service space
Provide space for service and maintenance as shown in the figure
500 or more
100 or more
• When installing the unit in an area that is enclosed with walls such
as averandah, be sure to have enough space as shown below.
In this case, the air conditioning capacity and power consumption
might deteriorate.
• When there is a lack of airflow or there is a possibility of becoming
short cycle, install an outlet guide and make sure there is enough
space behind of the unit.
• When installing two or more units, do not install the units in front or
behind each other.
100 or more
200 or more
350 or more
500 or more 500 or more
(Unit: mm)
5. Obstacles in front, behind and on side(s)
4. Obstacles in front and behind
The unit can be used by at-
taching an optional outdoor
blowing guide (MAC-856SG)
(but both sides and top are
open).
100 or more
500 or more
Blowing guide (MAC-856SG)
Height of the obstacle is 1200 or less
1-3. SELECTING OPTIONAL DIFFERENT-DIAMETER JOINTS
If the diameter of connection pipe does not match the port size of outdoor unit, use optional different-diameter joints according to the following table.
Port size of outdoor unit Optional different-diameter joints (port size of outdoor unit →diameter of connection pipe)
MXZ-
4D83VA
MXZ-
5D102VA Liquid /Gas 6.35 (1/4) →9.52 (3/8) :PAC-493PI
9.52 (3/8) →12.7 (1/2) :MAC-A454JP
9.52 (3/8) →15.88 (5/8) :PAC-SG76RJ
12.7 (1/2) →9.52 (3/8) :MAC-A455JP
12.7 (1/2) →15.88 (5/8) :MAC-A456JP
Refer to the installation manual of indoor unit for the diameter of connection pipe of indoor unit.
AUNIT 6.35 (1/4) /12.7 (1/2)
B-DUNIT B -EUNIT 6.35 (1/4) /9.52 (3/8)
(Unit: mm (inch))
Note:
When operating the air conditioner in low outside temperature, be sure
to follow the instructions described below.
• Never install the outdoor unit in aplace where its air inlet/outlet side
may be exposed directly to wind.
• To prevent exposure to wind, install the outdoor unit with its air inlet
side facing the wall.
• To prevent exposure to wind, it is recommended to install abaffle
board on the air outlet side of the outdoor unit.
Avoid the following places for installation where air conditioner trouble
is liable to occur.
• Where flammable gas could leak
• Where there is much machine oil.
• Where oil is splashed or where the area is lled with oily smoke (such
as cooking areas and factories, in which the properties of plastic
could be changed and damaged).
• Salty places such as the seaside.
• Where sulfide gas is generated such as a hot spring
• Where there is high-frequency or wireless equipment.
•Where there is emission of high levels of VOCs, including phthalate
compounds, formaldehyde, etc., which may cause chemical crack-
ing.
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1-5. INSTALLATION DIAGRAM
Units should be installed by licensed contractor according to local code requirements.
ACCESSORIES
Check the following parts before installation.
(1) Drain socket 1
PARTS TO BE PROVIDED AT YOUR SITE
(A) Power supply cord* 1
(B) Indoor/outdoor unit connecting wire* 1
(C) Extension pipe 1
(D) Wall hole cover 1
(E) Piping tape 1
(F)
Extension drain hose
(or soft PVC hose, 15mm inner
diameter or hard PVC pipe VP16) 1
(G) Refrigeration oil Little
amount
(H) Putty 1
(I) Pipe fixing ban 2 to 7
(J) Fixing screw for (I) 2 to 7
(K) Wall hole sleeve 1
(L)
Soft PVC hose, 15mm inner di-
ameter or hard PVC pipe VP16for
drain socket (1)1
* Note:
Place indoor/outdoor unit connecting wire (B) and
power supply cord (A) at least 1 maway from the
TV antenna wire.
The “Q’ty” for (B) to (K) in the above table is quan-
tity to be used per indoor unit.
More than
100 mm
Open as arule
More than 500 mm
if the front and both
sides are open
More than 100 mm
More than 200 mm if there are
obstacles to both sides
Open as arule
More than 500 mm if the back,
both sides and top are open
More than 350 mm
Outdoor unit installation
Air inlet
Air outlet
Air inlet
900 mm
500 mm
200
mm
2-U-shape notched holes
(Base bolt M10)
320 mm
2-12mm ×36 mm
oval holes (Base bolt M10)
355 mm
387 mm
After the leak test, apply insulat-
ing material tightly so that there is
no gap.
When the piping is to be at-
tached to awall containing metals
(tin plated) or metal netting, use
achemically treated wooden
piece 20 mm or thicker between
the wall and the piping or wrap 7
to 8turns of insulation vinyl tape
around the piping.
To use existing piping, perform
COOL operation for 30 minutes
and pump down before removing
the old air conditioner. Remake
are according to the dimension
for new refrigerant.
1-6. DRAIN PIPING FOR OUTDOOR UNIT
Please perform the drain piping work only when draining from one place.
1) Provide drain piping before indoor and outdoor piping connection.
2) Connect the soft PVC hose (L) I.D.15mm as shown in the illustration.
3) Make sure to provide drain piping with a downhill grade for easy drain flow
Note:
Install the unit horizontally.
Do not use the drain socket (1)in the cold regions. Drain may freeze and it makes
the fan stop.
The outdoor unit produces condensate during the heating operation. Select the in-
stallation place to ensure to prevent the outdoor unit and/or the grounds from being
wet by drain water or damaged by frozen drain water. (1)Drain socket (L) Soft PVC hose
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2. OUTDOOR UNIT INSTALLATION
2-1. INSTALLING THE UNIT
2-2. CONNECTING WIRES FOR OUTDOOR UNIT
35 mm 15mm
Lead wire
• Be sure to attach each screw to its correspondent terminal when securing the cord and/or the wire to the terminal block.
• Make earth wire alittle longer than others. (More than 35 mm)
• For future servicing, give extra length to the connecting wires.
• Be sure to fix the unit’s legs with bolts when installing it
• Be sure to install the unit firmly to ensure that it does not fall by an earthquake or a gust
• Refer to the figure in the right for concrete foundation
• Do not use the drain socket and the drain caps in the cold region.
Drain may freeze and it makes the fan stop.
1) Remove the service panel.
2) Loosen terminal screw, and connect indoor/outdoor unit connecting
wire (B) from the indoor unit correctly on the terminal block. Be careful
not to make mis-wiring. Fix the wire to the terminal block securely so
that no part of its core is appeared, and no external force is conveyed
to the connecting section of the terminal block.
3) Firmly tighten the terminal screws to prevent them from loosening. Af-
ter tightening, pull the wires lightly to confirm that they do not move
4) Perform 2) and 3) for each indoor unit.
5) Connect power supply cord (A).
6) Fix indoor/outdoor unit connecting wire (B) and power supply cord (A)
with the cable clamps.
7) Close the service panel securely. Make sure that 3-2. PIPE CONNEC-
TION is completed.
• After making connections between both power supply cord (A) and
indoor/outdoor unit connecting wire (B), be sure to fix both cable and
wire with cable clamps.
Connecting order
• Connect the terminal block in
following order.
A→B→C→D→E→P
<OUTDOOR UNIT>
Indoor/outdoor unit
connecting wire
<INDOOR UNIT>
Terminal block
POWER SUPPLY
~/N 230 V50 Hz
Terminal block Terminal block
Terminal block for
power supply
Terminal block
Service panel Screws
Fix here with
M10bolts.
Make the setting
depth deeper.
Make with wider.
Anchor leg
25 or less
Anchor both length Anchor both pitch
(Unit: mm)
5D102VA
Terminal block
for power supply
Eunit is for 5D102VA only
Power supply
Terminal block for
indoor/outdoor unit
Cable clamp
Eunit is for 5D102VA only
500
330
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4-1. PURGING PROCEDURES AND LEAK TEST
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
3. FLARING WORK AND PIPE CONNECTION
3-1. FLARING WORK
Pipe diameter
(mm)
Nut
(mm)
A(mm) Tightening torque
Clutch
type tool
for R410A
Clutch
type tool
for R22
Wing nut
type tool
for R22
N•m kgf•cm
ø6.35 (1/4”) 17
0to 0.5 1.0 to 1.5
1.5 to 2.0 13.7 to 17.7 140 to 180
ø9.52 (3/8”) 22 34.3 to 41.2 350 to 420
ø12.7 (1/2”) 26 2.0 to 2.5 49.0 to 56.4 500 to 575
ø15.88 (5/8”) 29 73.5 to 78.4 750 to 800
Tilted Uneven Burred
Good No good
Burr Copper pipe
Spare reamer
Pipe cutter
Smooth all
around
Even length
all around
Inside is shin-
ing without any
scratches.
Flare nut
Die Copper pipe
Clutch type
Flaring tool
Wing nut type
3-2. PIPE CONNECTION
1) Apply a thin coat of refrigeration oil (G) to the flared ends of the pipes
and the pipe connections of the outdoor unit. Do not apply refrigeration
oil on screw threads. Excessive tightening torque will result in damage
on the screw.
2) Align the center of the pipe with that of the pipe connections of the out-
door unit, then hand tighten the flare nut 3 to 4 turns
3) Tighten the flare nut with a torque wrench as specified in the tabl
• Over-tightening may cause damage to the flare nut, resulting in refrig-
erant leakage.
•Be sure to wrap insulation around the piping. Direct contact with the
bare piping may result in burns or frostbite.
3-3. INSULATION AND TAPING
1) Cover piping joints with pipe cover.
2) For outdoor unit side, surely insulate every piping including valves.
3) Using piping tape (E), apply taping starting from the entry of outdoor
unit.
• Stop the end of piping tape (E) with tape (with adhesive agent at-
tached).
• When piping have to be arranged through above ceiling, closet or
where the temperature and humidity are high, wind additional commer-
cially sold insulation to prevent condensation.
4. PURGING PROCEDURES, LEAK TEST, AND TEST RUN
Copper
pipe
1) Cut the copper pipe correctly with pipe cutter. (Fig. 1,2)
2) Completely remove all burrs from the cut cross section of pipe. (Fig. 3)
• Aim the copper pipe downward while removing burrs to prevent
burrs from dropping in the pipe.
3) Remove flare nuts attached to indoor and outdoor units, then put them
on pipe having completed burr removal. (Not possible to put them on
after flaring work.)
4) Flaring work (Fig. 4, 5). Firmly hold copper pipe in the dimension
shown in the table. Select Amm from the table according to the tool
selected.
5) Check
• Compare the flared work with Fig. 6
• If flare is noted to be defective, cut off the flared section and do fla -
ing work again.
1) Remove service port cap of stop valve on the side of the outdoor unit
gas pipe. (The stop valves are fully closed and covered in caps in their
initial state.)
2) Connect gauge manifold valve and vacuum pump to service port of
stop valve on the gas pipe side of the outdoor unit.
3) Run the vacuum pump. (Vacuumize for more than 15minutes.)
4) Check the vacuum with gauge manifold valve, then close gauge mani-
fold valve, and stop the vacuum pump.
5) Leave as it is for one or two minutes. Make sure the pointer of gauge
manifold valve remains in the same position. Conrm that pressure
gauge shows -0.101 MPa [Gauge] (-760 mmHg).
6) Remove gauge manifold valve quickly from service port of stop valve.
7) Fully open all stop valves on the gas pipe and the liquid pipe. Operat-
ing without fully opening lowers the performance and this causes trou-
ble.
8) Refer to 1-2., and charge the prescribed amount of refrigerant if
needed. Be sure to charge slowly with liquid refrigerant. Otherwise,
composition of the refrigerant in the system may be changed and af-
fect performance of the air conditioner.
9) Tighten cap of service port to obtain the initial status.
10 )Leak test
WARNING
When installing the unit, securely
connect the refrigerant pipes before
starting the compressor.
CAUTION
When there are the ports which are
not used, make sure their nuts are
tightened securely.
Service port cap
(Torque 13.7 to
17.7 N•m, 140 to
180 kgf•cm)
Stop valve
for GAS
Stop valve cap
(Torque 19.6 to
29.4 N•m, 200
to 300 kgf•cm)
Gauge manifold
valve (for R410A)
Compound pressure
gauge (for R410A)
–0.101MPa
(–760 mmHg)
Handle
Low
Handle High
Vacuum pump
(for R410A)
Charge hose
(for R410A)
*Close
*Open
Hexagonal wrench
*4 to 5turns
Stop valve
for LIQUID
Pressure gauge
(for R410A)
Precautions when using
the control valve
When attaching the control valve to
the service port, valve core may de-
form or loosen if excess pressure is
applied. This may cause gas leak.
Service port
Charge hose
(for R410A)
Body
Close
Open
Control
valve
A
When attaching the control valve to
the service port, make sure that the
valve core is in closed position, and
then tighten part A. Do not tighten
part Aor turn the body when valve
core is in open position.
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En-6
4-3. LOCKING THE OPERATION MODE OF THE AIR CONDITIONER (COOL, DRY, HEAT)
4-4. LOWERING THE OPERATION NOISE OF THE OUTDOOR UNIT
4-2. GAS CHARGE
Perform gas charge to unit.
1) Connect gas cylinder to the service port of stop valve.
2) Perform air purge of the pipe (or hose) coming from refrigerant gas cylinder.
3) Replenish specified amount of the refrigerant, while operating the air condi-
tioner for cooling.
Note:
In case of adding refrigerant, comply with the quantity specified for the refrigera -
ing cycle.
CAUTION:
When charging the refrigerant system with additional refrigerant, be sure to use
liquid refrigerant. Adding gas refrigerant may change the composition of the
refrigerant in the system and affect normal operation of the air conditioner. Also,
charge the liquid refrigerant slowly, otherwise the compressor will be locked.
To maintain the high pressure of the gas cylinder, warm the gas cylinder with
warm water (under 40°C) during cold season. But never use naked re or steam.
• Description of the function:
With this function, once the operation mode is locked to either COOL/DRY
mode or HEAT mode, the air conditioner operates in that mode only.
* Changing the setting is required to activate this function. Please explain about
this function to your customers and ask them whether they want to use it.
[How to lock the operation mode]
1) Be sure to turn off the main power for the air conditioner before making the
setting.
2) Set the “1”of SW1 on the outdoor controller board to ON to enable this func-
tion.
3) To lock the operation mode in COOL/DRY mode, set the “2” of SW1 on the
outdoor controller board to OFF. To lock the operation in HEAT mode, set the
same switch to ON.
4) Turn on the main power for the air conditioner.
• Description of the function:
With this function, the operating noise of the outdoor unit can be lowered by reducing the operation load, for example, during nighttime in COOL mode.
However, please note that the cooling and heating capacity may lower if this function is activated.
* Changing the setting is required to activate this function. Please explain about this function to your customers and ask them whether they want to use it.
4-5. CHANGING THE AMPERE LIMIT
• Description of the function:
With this function, the amount of current that flows in the outdoor unit can be
changed.
Note:
Use this function only when the amount of current exceeds the allowed value.
[How to change the ampere limit]
1) Be sure to turn off the main power for the air conditioner before making the
setting.
2) Make the setting referring to the table below.
3) Turn on the main power for the air conditioner.
Lower the operating noise
[How to lower the operating noise]
1) Be sure to turn off the main power for the air conditioner before making the
setting.
2) Set the “3” of SW1 on the outdoor controller board to ON to enable this func-
tion.
3) Turn on the main power for the air conditioner.
Union
Stop valve
Liquid
pipe
Indoor
unit
Stop valve with
service port Gas
pipe
Refrigerant gas
cylinder
operating valve
(for R410A) Gauge manifold
valve (for R410A)
Charge hose
(for R410A)
Refrigerant gas cylinder for R410A with siphon
Electronic scale for refrigerant charging
Refrigerant (liquid)
Outdoor
unit
*Eunit is for
5D102VA only.
Union
Union
Union
HEAT
COOL/DRY
SW2 MXZ-5D102VA MXZ-4D83VA
10.5 A10.5 A
15.5 A15.5 A
Factory setting
Full
Factory setting
Full
JG79A662H01_en.indd 6 2012/09/24 (月) 午後 7:00:11

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4-6. TEST RUN
• Test runs of the indoor units should be performed individually. See the installation manual coming with the indoor unit, and make sure all the units oper-
ate properly.
• If the test run with all the units is performed at once, possible erroneous connections of the refrigerant pipes and the indoor/outdoor unit connecting wires
cannot be detected. Thus, be sure to perform the test run one by one.
About the restart protective mechanism
Once the compressor stops, the restart preventive device operates so the compressor will not operate for 3minutes to protect the air conditioner.
Wiring/piping correction function
This unit has awiring/piping correction function which corrects wiring and piping combination. When there is possibility of incorrect wiring and piping combi-
nation, and confirming the combination is difficult, use this function to detect and correct the combination by following the procedures bel .
Make sure that the following is done.
• Power is supplied to the unit.
• Stop valves are open.
Note:
During detection, the operation of the indoor unit is controlled by the outdoor unit. During detection, the indoor unit automatically stops operation. This is not
amalfunction.
Procedure
Press the piping/wiring correction switch (SW871)1 minute or more after turning on the
power supply.
• Correction completes in 10to 15minutes. When the correction is completed, its result
is shown by LED indication. Details are described in the following table.
• To cancel this function during its operation, press the piping/wiring correction switch
(SW871)again.
• When the correction completed without error, do not press the piping/wiring correction
switch (SW871)again.
When the result was “cannot be corrected”, press the piping/wiring correction switch
(SW871) again to cancel this function. Then, confirm the wiring and piping combination
in aconventional manner by operating the indoor units one by one.
• The operation is done while the power is supplied. Make sure not to contact parts
other than the switch, including the P.C. board. This may cause electric shock or burn
by hot parts and live parts around the switch. Contacting the live parts may cause P.C.
board damage.
• To prevent electronic control P.C. board damage, make sure to perform static elimi-
nation before operating this function.
• This function does not operate when the outside temperature is 0°C or below.
LED indication during detection:
LED1
(Red)
LED2
(Yellow)
LED3
(Green)
Lighted Lighted Once
Result of piping/wiring correction function
LED1
(Red)
LED2
(Yellow)
LED3
(Green) Result
Lighted Not lighted Lighted
Completed
(Problem corrected or
normal)
Once Once Once Not completed
(Detection failed)
Other indications
Refer to “SAFETY PRE-
CAUTIONS WHEN LED
FLASHES” located behind
the service panel.
5. RELOCATION AND MAINTENANCE
5-1. PUMPING DOWN
When relocating or disposing of the air conditioner, pump down the system following the procedure below so that no refrigerant is released into the atmos-
phere.
1) Connect the gauge manifold valve to the service port of the stop valve on the gas pipe side of the outdoor unit.
2) Fully close the stop valve on the liquid pipe side of the outdoor unit.
3) Close the stop valve on the gas pipe side of the outdoor unit almost completely so that it can be easily closed fully when the pressure gauge shows 0
MPa [Gauge] (0 kgf/cm2).
4) Start the emergency COOL operation on all the indoor units.
To start the emergency operation in COOL mode, disconnect the power supply plug and/or turn off the breaker. After 15seconds, connect the power
supply plug and/or turn on the breaker, and then press the E.O. SW once. (The emergency COOL operation can be performed continuously for up to 30
minutes.)
5) Fully close the stop valve on the gas pipe side of the outdoor unit when the pressure gauge shows 0.05 to 0MPa [Gauge] (approx. 0.5 to 0kgf/cm2).
6) Stop the emergency COOL operation.
Press the E.O. SW several times until all LED lamps turn off. Refer to operating instructions for details .
When pumping down the refrigerant, stop the compressor before disconnecting
the refrigerant pipes. The compressor may burst if air etc. get into it.
WARNING
4-7. EXPLANATION TO THE USER
• Using the OPERATING INSTRUCTIONS, explain to the user how to use the air conditioner (how to use the remote controller, how to remove the air fi -
ters, how to remove or put the remote controller in the remote controller holder, how to clean, precautions for operation, etc.).
• Recommend the user to read the OPERATING INSTRUCTIONS carefully.
JG79A662H01_en.indd 7 2012/09/24 (月) 午後 7:00:11

JG79A662H01
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
MITSUBISHI ELECTRIC CORPORATION, SHIZUOKA WORKS
18-1, OSHIKA 3-CHOME, SURUGA-KU, SHIZUOKA-CITY 422-8528, JAPAN
hereby declares under its sole responsibility that the air conditioners and heat pumps described below for use in residential, commercial and light-industrial environments:
erklärt hiermit auf seine alleinige Verantwortung, dass die Klimaanlagen und Wärmepumpen für das häusliche, kommerzielle und leicht-industrielle Umfeld wie unten beschrieben:
déclare par la présente et sous sa propre responsabilité que les climatiseurs et les pompes à chaleur décrits ci-dessous, destinés à un usage dans des environnements résidentiels,
commerciaux et d’industrie légère :
verklaart hierbij onder eigen verantwoordelijkheid dat de voor residentiële, commerciële en licht-industriële omgevevingen bestemde airconditioners en warmtepompen zoals onder-
staand beschreven:
por la presente declara bajo su única responsabilidad que los acondicionadores de aire y bombas de calor descritas a continuación para su uso en entornos residenciales, comerciales
y de industria ligera:
conferma con la presente, sotto la sua esclusiva responsabilità, che i condizionatori d’aria e le pompe di calore descritti di seguito e destinati all’utilizzo in ambienti residenziali, com-
merciali e semi-industriali:
με το παρόν πιστοποιεί με αποκλειστική της ευθύνη ότι οι τα κλιματιστικά και οι αντλίες θέρμανσης που περιγράφονται παρακάτω για χρήση σε οικιακό, επαγγελματικό και ελαφράς βιο-
μηχανίας περιβάλλοντα:
através da presente declara sob sua única responsabilidade que os aparelhos de ar condicionado e bombas de calor abaixo descritos para uso residencial, comercial e de indústria ligeira:
erklærer hermed under eneansvar, at de herunder beskrevne airconditionanlæg og varmepumper til brug i privat boligbyggeri, erhvervsområder og inden for let industri:
intygar härmed att luftkonditioneringarna och värmepumparna som beskrivs nedan för användning i bostäder, kommersiella miljöer och lätta industriella miljöer:
ev, ticaret ve hafif sanayi ortamlarında kullanım amaçlı üretilen ve aşağıda açıklanan klima ve ısıtma pompalarıyla ilgili aşağıdaki hususları yalnızca kendi sorumluluğunda beyan eder
настоящим заявляет и берет на себя исключительную ответственность за то, что кондиционеры и тепловые насосы, описанные ниже и предназначенные для эксплуатации
в жилых помещениях, торговых залах и на предприятиях легкой промышленности:
erklærer et fullstendig ansvar for undernevnte klimaanlegg og varmepumper ved bruk i boliger, samt kommersielle og lettindustrielle miljøer:
vakuuttaa täten yksinomaisella vastuullaan, että jäljempänä kuvatut asuinrakennuksiin, pienteollisuuskäyttöön ja kaupalliseen käyttöön tarkoitetut ilmastointilaitteet ja lämpöpumput:
Note: Its serial number is on the nameplate of the product.
Hinweis: Die Seriennummer befindet sich auf dem Kennschild des Produkts
Remarque : Le numéro de série de l’appareil se trouve sur la plaque du produit.
Opmerking: het serienummer staat op het naamplaatje van het product.
Nota: El número de serie se encuentra en la placa que contiene el nombre del producto.
Nota: il numero di serie si trova sulla targhetta del prodotto.
Σημείωση: Ο σειριακός του αριθμός βρίσκεται στην πινακίδα ονόματος του προϊόντος.
Nota: o número de série encontra-se na placa que contém o nome do produto.
Bemærk: Serienummeret står på produktets fabriksskilt.
Obs: Serienumret finns på produktens namnplåt
Not: Seri numarası ürünün isim plakasında yer alır.
Примечание: серийный номер указан на паспортное табличке изделия.
Merk: Serienummeret befinner seg på navneplaten til produktet.
Huomautus: Sarjanumero on merkitty laitteen arvokilpeen.
Directives
Richtlinien
Directives
Richtlijnen
Directivas
Direttive
Οδηγίες
Directivas
Direktiver
Direktiv
Direktifle
Директивы
Direktiver
Direktiivit
Our authorized representative in EU, who is authorized to compile the technical file, is as follows
Unser autorisierter Vertreter in der EU, der ermächtigt ist die technischen Daten zu kompilieren, ist
wie folgt.
Notre représentant agréée dans L’UE, qui est autorisé à compiler le fichier technique, est le suivant
Onze geautoriseerde vertegenwoordiger in de EU, die gemachtigd is het technische bestand te com-
pileren, is als volgt.
Nuestro representante autorizado en la UE, que está autorizado para compilar el archivo técnico, es
el siguiente.
Il nostro rivenditore autorizzato nell’UE, responsabile della stesura della scheda tecnica, è il seguente.
Ο εξουσιοδοτημένος αντιπρόσωπός μας στην ΕΕ, ο οποίος είναι εξουσιοδοτημένος να συντάξει τον
τεχνικό φάκελο, είναι ο εξής.
O nosso representante autorizado na UE, que está autorizado para compilar o ficheiro técnico, é o
seguinte:
Vores autoriserede repræsentant i EU, som er autoriseret til udarbejdelse af den tekniske fil, er føl-
gende.
Vår EG-representant som är auktoriserad att sammanställa den tekniska filen är följande
Avrupa Birliği’nde bulunan ve teknik dosyayı düzenleme yetkisine sahip yetkili temsilcimiz aşağıda
belirtilmiştir:
Наш авторизованный представитель в ЕС, уполномоченный на составление технического
файла, указан ниже.
Vår autoriserte EU-representant, som har autorisasjon til å utarbeide denne tekniske filen, er som følger
Valtuutettu EU-edustaja, joka on valtuutettu laatimaan teknisen eritelmän, on mainittu alla.
MITSUBISHI ELECTRIC EUROPE, B.V.
HARMAN HOUSE, 1 GEORGE STREET, UXBRIDGE, MIDDLESEX UB8 1QQ, U.K.
Yoji SAITO
Product Marketing Director
Issued: 1 November, 2012 Toshihiko ENOMOTO
JAPAN Manager, Quality Assurance Division
MITSUBISHI ELECTRIC, MXZ-4D83VA, MXZ-5D102VA
EC DECLARATION OF CONFORMITY
EG-KONFORMITÄTSERKLÄRUNG
DÉCLARATION DE CONFORMITÉ CE
EG-CONFORMITEITSVERKLARING
DECLARACIÓN DE CONFORMIDAD CE
DICHIARAZIONE DI CONFORMITÀ CE
ΔΗΛΩΣΗ ΠΙΣΤΟΤΗΤΑΣ ΕΚ
DECLARAÇÃO DE CONFORMIDADE CE
EU-OVERENSSTEMMELSESERKLÆRING
EG-DEKLARATION OM ÖVERENSSTÄMMELSE
EC UYGUNLUK BEYANI
ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ НОРМАМ ЕС
CE-ERKLÆRING OM SAMSVAR
EY-VAATIMUSTENMUKAISUUSVAKUUTUS
2006/95/EC: Low Voltage Directive
2006/42/EC: Machinery Directive
2004/108/EC: Electromagnetic Compatibility Directive
2009/125/EC: Energy-related Products Directive
JG79A662H01_en_cover4.indd 2 2012/09/24 (月) 午後 7:00:32