
CONTENTS
CONTENTSCONTENTS
CONTENTS
i
iii
Page
PagePage
Page
1
11
1Before starting use
Before starting useBefore starting use
Before starting use ................................................................................................................................
................................................................................................................................................................................................................................................................
.......................................................................................................................................................................
..............................................................................
....................................... 1-1
1-11-1
1-1
1.1
1.11.1
1.1Using the instruction manuals
Using the instruction manualsUsing the instruction manuals
Using the instruction manuals ................................................................................................................................
................................................................................................................................................................................................................................................................
..........................................................................................................................................
....................
.......... 1-1
1-11-1
1-1
1.1.1
1.1.11.1.1
1.1.1The details of each instruction manuals
The details of each instruction manualsThe details of each instruction manuals
The details of each instruction manuals ...............................................................................................................
..............................................................................................................................................................................................................................
............................................................................................................... 1-1
1-11-1
1-1
1.1.2
1.1.21.1.2
1.1.2 Symbols used in instruction manual
Symbols used in instruction manualSymbols used in instruction manual
Symbols used in instruction manual .......................................................................................................................
..............................................................................................................................................................................................................................................
....................................................................................................................... 1-2
1-21-2
1-2
1.2
1.21.2
1.2 Safety Precautions
Safety PrecautionsSafety Precautions
Safety Precautions ................................................................................................................................
................................................................................................................................................................................................................................................................
................................................................................................................................................................
................................................................
................................ 1-3
1-31-3
1-3
1.2.1
1.2.11.2.1
1.2.1Precautions given in the separate Safety Manual
Precautions given in the separate Safety ManualPrecautions given in the separate Safety Manual
Precautions given in the separate Safety Manual ............................................................................................
........................................................................................................................................................................................
............................................................................................ 1-4
1-41-4
1-4
2
22
2 Unpacking to Installation
Unpacking to InstallationUnpacking to Installation
Unpacking to Installation ................................................................................................................................
................................................................................................................................................................................................................................................................
............................................................................................................................................................
........................................................
............................ 2-5
2-52-5
2-5
2.1
2.12.1
2.1Confirming the product
Confirming the productConfirming the product
Confirming the product ................................................................................................................................
................................................................................................................................................................................................................................................................
........................................................................................................................................................
................................................
........................ 2-5
2-52-5
2-5
2.2
2.22.2
2.2 Installation
InstallationInstallation
Installation ................................................................................................................................
................................................................................................................................................................................................................................................................
.................................................................................................................................................................................
..................................................................................................
................................................. 2-6
2-62-6
2-6
2.2.1
2.2.12.2.1
2.2.1Unpacking
UnpackingUnpacking
Unpacking ................................................................................................................................
................................................................................................................................................................................................................................................................
..........................................................................................................................................................................
....................................................................................
.......................................... 2-6
2-62-6
2-6
2.2.2
2.2.22.2.2
2.2.2 Transportation procedures
Transportation proceduresTransportation procedures
Transportation procedures ................................................................................................................................
................................................................................................................................................................................................................................................................
.........................................................................................................................................
..................
......... 2-7
2-72-7
2-7
2.2.3
2.2.32.2.3
2.2.3 Installation procedures
Installation proceduresInstallation procedures
Installation procedures ................................................................................................................................
................................................................................................................................................................................................................................................................
.................................................................................................................................................
..................................
................. 2-8
2-82-8
2-8
2.2.4
2.2.42.2.4
2.2.4 Grounding procedures
Grounding proceduresGrounding procedures
Grounding procedures ................................................................................................................................
................................................................................................................................................................................................................................................................
...............................................................................................................................................
..............................
............... 2-10
2-102-10
2-10
(1)
(1)(1)
(1) Grounding methods
Grounding methodsGrounding methods
Grounding methods ................................................................................................................................
................................................................................................................................................................................................................................................................
................................................................................................................................................
................................
................ 2-10
2-102-10
2-10
(2)
(2)(2)
(2) Grounding procedures
Grounding proceduresGrounding procedures
Grounding procedures ................................................................................................................................
................................................................................................................................................................................................................................................................
...........................................................................................................................................
......................
........... 2-10
2-102-10
2-10
2.2.5
2.2.52.2.5
2.2.5 Connecting with the controller
Connecting with the controllerConnecting with the controller
Connecting with the controller ..............................................................................................................................
............................................................................................................................................................................................................................................................
.............................................................................................................................. 2-11
2-112-11
2-11
2.3
2.32.3
2.3 Setting the origin
Setting the originSetting the origin
Setting the origin ................................................................................................................................
................................................................................................................................................................................................................................................................
.................................................................................................................................................................
..................................................................
................................. 2-12
2-122-12
2-12
2.3.1
2.3.12.3.1
2.3.1Installing the teaching pendant (T/B)
Installing the teaching pendant (T/B)Installing the teaching pendant (T/B)
Installing the teaching pendant (T/B) .................................................................................................................
..................................................................................................................................................................................................................................
................................................................................................................. 2-12
2-122-12
2-12
(1)
(1)(1)
(1) Installing with the control power OFF
Installing with the control power OFFInstalling with the control power OFF
Installing with the control power OFF ............................................................................................................
........................................................................................................................................................................................................................
............................................................................................................ 2-12
2-122-12
2-12
2.3.2
2.3.22.3.2
2.3.2 Setting the origin with the origin data input method
Setting the origin with the origin data input methodSetting the origin with the origin data input method
Setting the origin with the origin data input method ....................................................................................
........................................................................................................................................................................
.................................................................................... 2-13
2-132-13
2-13
(1)
(1)(1)
(1) Confirming the origin data
Confirming the origin dataConfirming the origin data
Confirming the origin data ................................................................................................................................
................................................................................................................................................................................................................................................................
...................................................................................................................................
......
... 2-13
2-132-13
2-13
(2)
(2)(2)
(2) Turning ON the control power
Turning ON the control powerTurning ON the control power
Turning ON the control power ...........................................................................................................................
......................................................................................................................................................................................................................................................
........................................................................................................................... 2-13
2-132-13
2-13
(3)
(3)(3)
(3) Preparing the T/B
Preparing the T/BPreparing the T/B
Preparing the T/B ................................................................................................................................
................................................................................................................................................................................................................................................................
..................................................................................................................................................
....................................
.................. 2-14
2-142-14
2-14
(4)
(4)(4)
(4) Selecting the origin setting method
Selecting the origin setting methodSelecting the origin setting method
Selecting the origin setting method ................................................................................................................
................................................................................................................................................................................................................................
................................................................................................................ 2-15
2-152-15
2-15
(5)
(5)(5)
(5) Inputting the origin data
Inputting the origin dataInputting the origin data
Inputting the origin data ................................................................................................................................
................................................................................................................................................................................................................................................................
.......................................................................................................................................
..............
....... 2-16
2-162-16
2-16
(6)
(6)(6)
(6) Installing the battery cover
Installing the battery coverInstalling the battery cover
Installing the battery cover ................................................................................................................................
................................................................................................................................................................................................................................................................
.................................................................................................................................
... 2-17
2-172-17
2-17
2.4
2.42.4
2.4 Confirming the operation
Confirming the operationConfirming the operation
Confirming the operation ................................................................................................................................
................................................................................................................................................................................................................................................................
.................................................................................................................................................
..................................
................. 2-18
2-182-18
2-18
(1)
(1)(1)
(1) Joint jog operation
Joint jog operationJoint jog operation
Joint jog operation ................................................................................................................................
................................................................................................................................................................................................................................................................
..................................................................................................................................................
....................................
.................. 2-21
2-212-21
2-21
(2)
(2)(2)
(2) XYZ jog operation
XYZ jog operationXYZ jog operation
XYZ jog operation ................................................................................................................................
................................................................................................................................................................................................................................................................
...................................................................................................................................................
......................................
................... 2-23
2-232-23
2-23
(3)
(3)(3)
(3) Tool jog operation
Tool jog operationTool jog operation
Tool jog operation ................................................................................................................................
................................................................................................................................................................................................................................................................
...................................................................................................................................................
......................................
................... 2-25
2-252-25
2-25
(4)
(4)(4)
(4) 3-axis XYZ jog operation
3-axis XYZ jog operation3-axis XYZ jog operation
3-axis XYZ jog operation ................................................................................................................................
................................................................................................................................................................................................................................................................
.....................................................................................................................................
..........
..... 2-27
2-272-27
2-27
(5)
(5)(5)
(5) Cylindrical jog operation
Cylindrical jog operationCylindrical jog operation
Cylindrical jog operation ................................................................................................................................
................................................................................................................................................................................................................................................................
.......................................................................................................................................
..............
....... 2-29
2-292-29
2-29
3
33
3 Installing the option devices
Installing the option devicesInstalling the option devices
Installing the option devices ................................................................................................................................
................................................................................................................................................................................................................................................................
..................................................................................................................................................
....................................
.................. 3-31
3-313-31
3-31
3.1
3.13.1
3.1Installing the solenoid valve set
Installing the solenoid valve setInstalling the solenoid valve set
Installing the solenoid valve set (1A-VD04-RP
(1A-VD04-RP(1A-VD04-RP
(1A-VD04-RP/1A-VD04
/1A-VD04/1A-VD04
/1A-VD04E
EE
E-PR
-PR-PR
-PR)
))
) ...................................................................
......................................................................................................................................
................................................................... 3-31
3-313-31
3-31
4
44
4 Basic operations
Basic operationsBasic operations
Basic operations ................................................................................................................................
................................................................................................................................................................................................................................................................
.........................................................................................................................................................................
..................................................................................
......................................... 4-33
4-334-33
4-33
5
55
5 Maintenance and Inspection
Maintenance and InspectionMaintenance and Inspection
Maintenance and Inspection ................................................................................................................................
................................................................................................................................................................................................................................................................
..................................................................................................................................................
....................................
.................. 5-35
5-355-35
5-35
5.1
5.15.1
5.1Maintenance and inspection interval
Maintenance and inspection intervalMaintenance and inspection interval
Maintenance and inspection interval ..........................................................................................................................
....................................................................................................................................................................................................................................................
.......................................................................................................................... 5-35
5-355-35
5-35
5.2
5.25.2
5.2 Inspection items
Inspection itemsInspection items
Inspection items ................................................................................................................................
................................................................................................................................................................................................................................................................
..................................................................................................................................................................
....................................................................
.................................. 5-36
5-365-36
5-36
5.2.1
5.2.15.2.1
5.2.1Daily inspection items
Daily inspection itemsDaily inspection items
Daily inspection items ................................................................................................................................
................................................................................................................................................................................................................................................................
...............................................................................................................................................
..............................
............... 5-36
5-365-36
5-36
5.2.2
5.2.25.2.2
5.2.2 Periodic inspection
Periodic inspectionPeriodic inspection
Periodic inspection ................................................................................................................................
................................................................................................................................................................................................................................................................
.....................................................................................................................................................
..........................................
..................... 5-37
5-375-37
5-37
5.3
5.35.3
5.3 Maintenance and inspection procedures
Maintenance and inspection proceduresMaintenance and inspection procedures
Maintenance and inspection procedures ...................................................................................................................
......................................................................................................................................................................................................................................
................................................................................................................... 5-38
5-385-38
5-38
5.3.1
5.3.15.3.1
5.3.1Robot arm structure
Robot arm structureRobot arm structure
Robot arm structure ................................................................................................................................
................................................................................................................................................................................................................................................................
..................................................................................................................................................
....................................
.................. 5-38
5-385-38
5-38
5.3.2
5.3.25.3.2
5.3.2 Installing/removing the cover
Installing/removing the coverInstalling/removing the cover
Installing/removing the cover ................................................................................................................................
................................................................................................................................................................................................................................................................
.................................................................................................................................
... 5-40
5-405-40
5-40
5.3.3
5.3.35.3.3
5.3.3 Inspecting, servicing, replacing and cleaning the timing belt
Inspecting, servicing, replacing and cleaning the timing beltInspecting, servicing, replacing and cleaning the timing belt
Inspecting, servicing, replacing and cleaning the timing belt .....................................................................
..........................................................................................................................................
..................................................................... 5-42
5-425-42
5-42
(1)
(1)(1)
(1) Timing belt replacement period
Timing belt replacement periodTiming belt replacement period
Timing belt replacement period .........................................................................................................................
..................................................................................................................................................................................................................................................
......................................................................................................................... 5-42
5-425-42
5-42
(2)
(2)(2)
(2) Inspecting, adjusting and replacing the upper base timing belt
Inspecting, adjusting and replacing the upper base timing beltInspecting, adjusting and replacing the upper base timing belt
Inspecting, adjusting and replacing the upper base timing belt ...........................................................
......................................................................................................................
........................................................... 5-43
5-435-43
5-43
(3)
(3)(3)
(3) Inspecting, adjusting and replacing the lower base timing belt
Inspecting, adjusting and replacing the lower base timing beltInspecting, adjusting and replacing the lower base timing belt
Inspecting, adjusting and replacing the lower base timing belt ............................................................
........................................................................................................................
............................................................ 5-44
5-445-44
5-44
(4)
(4)(4)
(4) Inspecting, adjusting and replacing the timing belt in No. 1arm
Inspecting, adjusting and replacing the timing belt in No. 1armInspecting, adjusting and replacing the timing belt in No. 1arm
Inspecting, adjusting and replacing the timing belt in No. 1arm .........................................................
..................................................................................................................
......................................................... 5-45
5-455-45
5-45
(5)
(5)(5)
(5) Timing belt tension
Timing belt tensionTiming belt tension
Timing belt tension ................................................................................................................................
................................................................................................................................................................................................................................................................
.................................................................................................................................................
..................................
................. 5-48
5-485-48
5-48
5.3.4
5.3.45.3.4
5.3.4 Lubrication
LubricationLubrication
Lubrication ................................................................................................................................
................................................................................................................................................................................................................................................................
.....................................................................................................................................................................
..........................................................................
..................................... 5-49
5-495-49
5-49
(1)
(1)(1)
(1) Lubrication positions and specifications
Lubrication positions and specificationsLubrication positions and specifications
Lubrication positions and specifications .......................................................................................................
..............................................................................................................................................................................................................
....................................................................................................... 5-49
5-495-49
5-49
(2)
(2)(2)
(2) Lubrication method
Lubrication methodLubrication method
Lubrication method of J1, J2 axis reduction gears
of J1, J2 axis reduction gearsof J1, J2 axis reduction gears
of J1, J2 axis reduction gears ..................................................................................
....................................................................................................................................................................
.................................................................................. 5-50
5-505-50
5-50