MOBIA BIKES URBAN COMMUTER BB03 2019 User manual

URBAN COMMUTER ASSEMBLY INSTRUCTIONS
Model: BB03, BB05

URBAN COMMUTER ASSEMBLY INSTRUCTIONS
Model: BB03, BB05

Thanks for choosing Mobia Bikes.
Please read these instructions thoroughly before attempting the assembly. If at any time during the assembly process you would like some help or have questions, Mobia’s
customer service department is available Monday through Friday, 8.30 a.m. to 5 p.m. PST by calling 888-800-5999.
You can also reach us at www.mobiabikes.com/customerservice .
Below are assembly steps for our Mobia BB03 and BB05 Urban Commuter, 3spd models. Mobia strongly recommends using a torque wrench (gauge) when tightening
all nuts and bolts to ensure proper tightness. Additional information on the operation, maintenance, and troubleshooting of our bikes can be found in the Mobia Bike owner’s
manual using the following web link; www.mobiabikes.com/support .
Please note assembly instructions are subject to change without notice.
Document version, AM BB03/5 R1 11/18
INTRODUCTION
Tools and materials required:
• 4, 5, and 6mm Allen Keys
• Adjustable crescent wrench

4
BICYCLE ASSEMBLY STEPS:
1. Open shipping box and remove bicycle.
2. Extend the dual leg kickstand after unboxing to keep the bicycle upright and stable during further assembly.

5
CR-L CR-R
3. Remove the small box found at the bottom of the bicycle shipping box containing additional parts.
Included in this small box
Ref.# Description Notes
1Mobia Owner’s Manual
2 Gates Carbon Drive Owner’s Manual
3 Pedals- 1 set marked right and left on axle
4Wheel reectors- 1 set, amber color assembly depends on country
regulations
5 (2) M5X20mm bolts for front basket assembly
6(2) 5mm at washers for front basket assembly
7 (2) 5mm lock nuts for front basket assembly
8 (2) Cable grommet shifter/braket cables
9 Cable clip front brake cable/fork
FRONT BASKET ASSEMBLY
CABLE GROMMET
CABLE CLIP
WHEEL REFLECTORS
*Design and specications are subject to change without notice.
PEDALS
GATES CARBON
DRIVE OWNER'S MANUAL
MOBIA OWNER'S MANUAL

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M6X18
4. Remove all packaging around the front stem.
5. Loosen the two M6X18 rear stem bolts, but do not fully remove them.
6. Rotate the stem 180º forward to align with the front wheel.
HOW TO INSTALL HANDLEBAR/FRONT BASKET

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7. Remove the four (M5X22) stem clamp bolts by turning the bolts in a counter-clockwise direction as well as the front stem cap.
8. Position handlebar into the front stem clamp.
• Center the handlebar (right to left) with the stem clamp.
．Remove the stem clamp bolts

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1
2
3
4
9. Reinstall the front stem clamp bolts by turning the bolts in a clockwise direction.
• Note : only hand tighten bolts at this time (tightening sequence: 1 -> 2 -> 3 -> 4)

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10. Assemble the two M5X22 bolts, washers, and 5mm lock nuts through the front basket and the stem support bracket. The use of an adjustable
wrench may help to keep the lock nuts from turning.
• Note : Tighten the two M5X20 stem clamp bolts by turning in a clockwise direction to 44.2 in-lbf (5 Nm) using a torque wrench.
• Note: Check to make sure the basket is level before final tightening of bolts.

10
1
2
3
4
．Torque to 5 Nm
11. Align stem/front basket/handlebar with the front wheel.
12. Tighten the four M5X22 stem clamp bolts by turning the bolts in a clockwise direction to 44.2 in-lbf (5 Nm) using a torque wrench.
• Note : Using a torque wrench tighten bolts at this time (tightening sequence: 1 -> 2 -> 3 -> 4).